Rockwell Automation – Safety

Solutions

Ultima actualización – Diciembre 2015

Rev 5058-CO900C Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 1
Agenda

 Regulaciones y Estándares
 Función de Seguridad
 Conceptos Básicos de Safety Machinery
 Relegadores de Seguridad – Logic Safety
 Estructuras de Circuitos de Safety

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Agenda

 Regulaciones y Estándares
 Función de Seguridad
 Conceptos Básicos de Safety Machinery
 Relegadores de Seguridad – Logic Safety
 Estructuras de Circuitos de Safety

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Safety Procedures - Compliance
1. Risk or Hazard
5. Maintain Assessment
& Improve

Safety
Life Cycle

4. Installation
& Validation 2. Functional
Requirements

3. Design & Verification

System design based on integrating safety & machine functionality

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 5
 Functional Safety Standards

Application Standards Rating

GENERIC
GENERIC
Electrical
ElectricalControl
Control IEC/EN 61508
Systems
Systems Top level standard

PROCESS
PROCESS
Electrical SIL
ElectricalControl
Control IEC/EN 61511 Safety Integrity Level
Systems
Systems

MACHINERY
MACHINERY
Electrical
ElectricalControl
Control IEC/EN 62061
Systems
Systems

MACHINERY
MACHINERY PL
EN/ISO 13849-1: 2008
Control
ControlSystems
Systems Performance
(All replaces EN 954-1
(Alltechnologies)
technologies) Level

Copyright © Rockwell Automation, Inc. All rights reserved. 6

 Safety Categories Are Being Replaced

• EN 954-1 (Categories) only remains valid until end of December 2011

• SIL and PL assessment require more information and calculation than
Categories  It is not a direct conversion!
Category Performance Level Safety Integrity Level
EN 954-1 ISO 13849-1: 2008 IEC EN 62061

Category B PLa -

Category 1 PLb
SIL 1
Category 2 PLc

Category 3 PLd SIL 2

Category 4 PLe SIL 3

Note: Intended to show approximate equivalency for guidance only; attaining the corresponding
PL or SIL requires more information and calculation based on several additional factors

SIL and PL allow more flexibility and the use of new technology for safety
Copyright © Rockwell Automation, Inc. All rights reserved. 7
Severidad / Frecuencia / Probabilidad

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Agenda

 Regulaciones y Estándares
 Función de Seguridad
 Conceptos Básicos de Safety Machinery
 Relegadores de Seguridad – Logic Safety
 Estructuras de Circuitos de Safety

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Función de Seguridad
 La Safety Function es un concepto detonado de la ISO 13849-1. Consiste en una función
lógica de seguridad compuesta por un dispositivo de entrada, un dispositivo lógico y un dispositivo
de salida.

INPUT LOGIC OUTPUT

SOLVER

 El diseño de la función de seguridad está dado por los estándares específicos de Safety Machinery.
Un ejemplo sería:

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Circuito típico de una Función de
Seguridad.

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Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Porfatolio de Seguridad más Completo
del Mundo

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 13

Safety input devices
Presence sensing
safety devices
• Detection of a person or moving
object
• Passive safety interlocking
option - no physical action
required between the devices
and the operator/object
• Devices include:
– Safety light curtains
– Safety laser scanners
– Hand Detection Vision Sensor
– Pressure sensitive mats
– •
Pressure sensitive edging
Safety interlock
switches
• Physical Interlocking of guard
doors or systems
• Opening the guard door
activated the interlocks
• Non-contact or physical
interlocking versions are
available
• Versions to lock guard door
closed available
• Key exchange systems
Devices include:
– Tongue operated interlocks
– Hinge operated interlocks
– Guard locking interlocks
– Non-contact interlocks
– Safety Limit Switches
– Trapped key systems
Emergency stop &
trip devices
• Devices used in the event of
an emergency to stop a
hazard
• Versions with push-button or
rope (cable) pull actuation
• Devices include:
– Emergency stop buttons
– Cable pull safety switches
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Operator
interface
• Devices used to safety
interact with applications
• Physical actuation of
capacitive actuation
• Devices include:
– Enabling grip switches
– Two hand controls
Safety logic controllers
Monitoring
safety relays
• Dual channel monitoring of the
safety systems
• Comprehensive range for your
application
• Single function, modular of
configurable versions
• Devices include:
– MSR100 - Single function saf
ety relays
– Guardmaster Safety Relays
–
MSR200 – Modular safety rel
ay system
– MSR300 – Configurable safet
y relay system
Programmable Integrated Safety
safety controllers safety controllers I/O devices
• Packaged safety controller • GuardLogix integrated safety • Safety rated I/Os
(SIL3) controller (SIL3) for • EtherNet/IP or DeviceNet
• Programmable using ControlLogix & CompactLogix connectivity
RSNetWorx software • Standard and safety control in • Use with programmable and
• CIP safety over DeviceNet one platform integrated safety controllers
and optional EtherNet/IP • CIP safety over EtherNet/IP or
version for diagnostic DeviceNet • Devices include:
comms • Communicates and controls – CompactBlock GuardI/O
• Communicates and controls safety I/O – ArmorBlock GuardI/O
safety I/O – POINT GuardI/O
• Devices include:
•
Devices include: – GuardLogix PAC
– SmartGuard 600 – Compact GuardLogix
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Safety actuators
Safety
contactors
• Mechanically linked,
positively guided contacts
• Feedback circuit for safety
integrity
• Range of power ratings
• Devices include:
– 100S Safety Contactors
– 700S Safety Contactors
– 109S Safety Contactors
– 700 HPS Safety Relay
PowerFlex Kinetix
AC drives integrated motion
• PowerFlex AC drives with • Kinetix 6000 with optional
optional integrated safety integrated safety functions
functions • Safe Torque Off and
• Advanced safety functions advanced safety
in PowerFlex 750 series AC • Remove torque without
drives powering down machine
• May replace the need for • Restart machines faster
safety contactors
• Remove torque without • Devices include:
powering down machine – Kinetix 6000
• Restart machines faster – Kinetix 7000
– Kinetix 6500
• Devices include: – Kinetix 6200
– PowerFlex 40P – Kinetix 5500
– PowerFlex 70 – Kinetix 350
– PowerFlex 700S – Kinetix 300
– PowerFlex 755
– PowerFlex 525
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Connection systems / networks
‘Quick connect’
connection systems
• Quick connect /
disconnection systems
• Reduces installation time
and simplifies
troubleshooting
• Devices include:
– Cordsets and patchchords
– T-ports
– Distribution boxes
– Passive Discrete I/O Block
CIP Safety over
DeviceNet
• Open device level network
• Standard and safety
communication across
DeviceNet media
• Uses the proven Common
Industrial Protocol (CIP)
• Provides, control, configure
and data collection
capabilities
• actuators
Devices include:
– –
Physical media
– Sensors, controllers and
actuators
– Software
CIP Safety over
EtherNet/IP
• Open device level network
• Standard and safety
communication across
EtherNet/IP media
• Uses the proven Common
Industrial Protocol (CIP)
• Devices include:
– Physical media
– Sensors, controllers and
Software
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
El portafolio más completo en el mundo
De Soluciones de Seguridad

Inputs Connectivity Logic Connectivity Outputs

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Agenda

 Regulaciones y Estándares
 Función de Seguridad
 Conceptos Básicos de Safety Machinery
 Relegadores de Seguridad – Logic Safety
 Estructuras de Circuitos de Safety

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Buenas Prácticas

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 22

Safety Contactors
 Los contactos de Safety son usados
para aislar la alimentación eléctrica
de la máquina.

 Los contactos mecánicamente

ligados son usados como
retroalimentación de estatus a los
relevadores de seguridad.

 Si los contactos se funden y no

operan, los contactos auxiliares dan
aviso. E.g. Si los contactos N.O. se
funden, los contactos auxiliares
N.C. se cierran.

 Los contactores de seguridad no

pueden forzarse mecánicamente
para cerrar, para mitigar posibles
arranques inesperados
Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 23
Agenda

 Regulaciones y Estándares
 Función de Seguridad
 Conceptos Básicos de Safety Machinery
 Relevadores de Seguridad – Logic Safety
 Estructuras de Circuitos de Safety

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

 INPUT LOGIC OUTPUT
SOLVER

Safety Relays – Safety Logic

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Rev 5058-CO900C Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Rockwell Automation Safety Solutions
Delivering Industrial Safety in Fully Scalable Variety of Formats

Shrink wrappers Form fill & seal Palletizers & Case packer systems Integrated bottling lines
machines de-palletizers

Safety Automation Builder:

Software Tool for Safety
System Development
(9 Languages Supported)

Relay Safety Configurable Safety Integrated Safety

NE
W

Compact or Large System

Fully Integrated Safety

Small Safety System Configurable Safety Systems Over EtherNet Network with
with basic relay safety with adjustable safety relays Programmable Automation Control

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 26

DISPOSITIVOS DE SEGURIDAD
Componente Lógico
Los relevadores de seguridad revisan y monitorean el funcionamiento de
un Sistema de control de seguridad y permiten a la maquinaria arrancar o
ejecutar maniobras para accionar la máquina a un estado seguro*.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Solución Tipo Componente

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Terminología en Safety Relays

• Input : Dispositivo de Entrada

• SI (single Input): Soporta 1 dispositivo de entrada de
seguridad
• DI (dual Input): Soporta hasta 2 dispositivos de
entrada de seguridad
• Canal/Channel: Señal Eléctrica
• N.O. Salida a Relevador Normalmente Abierto
• S.S. Salida Electrónica de Transistor
• EM: Expansión de Salidas
• EMD: Expansión de Salidas con Retardo (Delay)

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

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Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 31
Guardmaster Safety Relay
Nueva Generación

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Guardmaster Safety Relay
Nueva Generación

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Guardmaster Safety Relay
Nueva Generación

Alta Disponibilidad

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Solución Tipo MidRange

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Relevador Configurable CR-30

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Relevador Configurable CR-30

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Midrange Integrated Safety Portfolio
Delivering a Full Midrange Safety Solution

Full scope conversion opportunity

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Agenda

 Regulaciones y Estándares
 Función de Seguridad
 Conceptos Básicos de Safety Machinery
 Relegadores de Seguridad – Logic Safety
 Estructuras de Circuitos de Safety – PLr ISO13849-1

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Severidad / Frecuencia / Probabilidad

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

 Circuito Simple
(PLa – ISO 13894-1)

A single channel circuit requires the use of well tried safety products.
Nivel más bajo de seguridad en circuitos. Puede usarse con dispositivos
de control no Safety-Rated
 Un solo canal, sin Monitoreo
(PLb – ISO 13849-1)

A single channel circuit requires the use of well tried safety products.
Se requieren dispositivos
A single channel Safety-Rated
circuit requires the use of wellconectados con un
tried safety products.
canal.

Debe usarse un interruptor de

seguridad con contactos
mecanicamente ligados
 Un Canal con Monitoreo de Retroalimentación
(PLc – ISO 13849-1)

Requiere un canal conectado a un dispositivo lógico de seguridad que sea

capaz de detector fallas en el Sistema. Es indispensable el monitoreo del
estado de la salida a través de la retroalimentación..
 Control Confiable con Doble Canal y Doble Salida de
Seguridad
(PLd – ISO 13849-1)

Los circuitos PLd tienen

multiples salidas de seguridad.
Una falla no compromete el
Sistema de la Función de
Seguridad
 Canal Dual con Diagnóstico Avanzado
(PLe – ISO 13849-1)

PLe require el uso exclusivo de

dispositivos de seguridad tipo
PLe o CAT 4. No se permiten
conectarse en serie a excepción
de los E-Stops.
Cortinas de Luz GuardShield

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Interlocks con Enclavamiento Tipo 2 y
Tipo 4

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 48

 Dispositivos de Seguridad - Salidas

Contactores y Relevadores

Los Contactores de Seguridad 100S y los Relevadores de Seguridad para

Control 700S, proporcionan contactos mecánicamente ligados y de apertura
positiva, cumpliendo con los requerimientos de las Normativas actuales de
Seguridad.

Características:
• Contactos de Apertura Positiva.
• Contactos Auxiliares mecánicamente ligados.
• Contactos Auxiliares montados en el frente.
• Bobinas de Operación en CD y CA.
Contactores
Safety-Rated

Relevadores de Control
Safety Rated

Alta Disponibilidad
SafeBook 4

 SAFEBOOK

 Principios, Estándares e
Implementación de Seguridad en
Maquinaria

 Descargable en PDF de la Librería de

Rockwell Automation

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Pre-Ingenierías de Seguridad
Funcional

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Demonstration vehicles

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Dudas?

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www.rockwellautomation.com

Rev 5058-CO900C Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 54