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    Industrial Design Report

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    ashikcr222
    This document provides an overview of the sugarcane manufacturing process. It describes the main steps which include milling, clarification, evaporation, crystallization, separation, refining, drying, and packing. The milling process uses three horizontal rollers to extract juice from sugarcane. Clarification removes impurities from the juice. Evaporation increases the juice temperature and reduces water content. Crystallization occurs in vacuum pans. The plant components include boilers, turbines, condensers, and pumps. Boiler mountings and auxiliaries are also outlined. The turbine used is an extraction type. The process concludes with refinement, drying, and packing of the final sugar products.

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    Industrial Design Report

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    ashikcr222
    5 views12 pages
    This document provides an overview of the sugarcane manufacturing process. It describes the main steps which include milling, clarification, evaporation, crystallization, separation, refining, drying, and packing. The milling process uses three horizontal rollers to extract juice from sugarcane. Clarification removes impurities from the juice. Evaporation increases the juice temperature and reduces water content. Crystallization occurs in vacuum pans. The plant components include boilers, turbines, condensers, and pumps. Boiler mountings and auxiliaries are also outlined. The turbine used is an extraction type. The process concludes with refinement, drying, and packing of the final sugar products.

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    This document provides an overview of the sugarcane manufacturing process. It describes the main steps which include milling, clarification, evaporation, crystallization, separation, refining, drying, and packing. The milling process uses three horizontal rollers to extract juice from sugarcane. Clarification removes impurities from the juice. Evaporation increases the juice temperature and reduces water content. Crystallization occurs in vacuum pans. The plant components include boilers, turbines, condensers, and pumps. Boiler mountings and auxiliaries are also outlined. The turbine used is an extraction type. The process concludes with refinement, drying, and packing of the final sugar products.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pptx, pdf, or txt
    5 views12 pages

    Industrial Design Report

    Uploaded by

    ashikcr222
    This document provides an overview of the sugarcane manufacturing process. It describes the main steps which include milling, clarification, evaporation, crystallization, separation, refining, drying, and packing. The milling process uses three horizontal rollers to extract juice from sugarcane. Clarification removes impurities from the juice. Evaporation increases the juice temperature and reduces water content. Crystallization occurs in vacuum pans. The plant components include boilers, turbines, condensers, and pumps. Boiler mountings and auxiliaries are also outlined. The turbine used is an extraction type. The process concludes with refinement, drying, and packing of the final sugar products.

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    of 12

    UNIVERSITY OF MYSORE

    Department of Thermal power Engineering ,PG studies.

    Seminar Topic on : SUGARCANE INDUSTRY

    Submitted to,
    Submitted by,
    UMESHA
    USN
    CONTENTS:
    • Sugar making process
    • manufacturing process
    • Components of plants
    • Classification of Boilers
    • Boiler Mountings
    • Boiler Auxiliaries
    SUGAR MAKING PROCESS:
    The industrial process of sugar manufacturing involves the
    application of several process to transform Sugarcane juice into
    crystals & clean them naturally from impurities that can harm the
    organism.
    The manufacturing process are:
    • Entrance
    • Milling
    • Clarification
    • Evaporation
    • Crystallization
    • Separation
    • Refining
    • Drying
    • Packing
    MILLING : CLARIFICATION:

    The mill consists of three liquid. It contain both


    horizontal arranged in triangular soluble & insoluble impurities.
    pattern. Only the top roll rotates & The process of removing
    the two bottom remains impurities from the cane juice is
    stationary. called clarification.
    EVAPORATION : CRYSTALLIZATION :

    The temperature of incoming Crystallization takes place in a


    juice is raised to boiling point, vacuum boiling pan. Thick juice
    & the water content of the or syrup is fed to the vacuum
    juice is reduced by pans & evaporated until
    evaporation. saturated.
    COMPONENTS OF PLANTS :
    • Steam Generator
    • Steam Turbine
    • Surface Condenser
    • Condensate extraction pump
    • Gland stem condenser
    • Boiler feed pump
    • High pressure feed water Heater-1
    • High pressure feed water Heater-2
    • Cooling tower
    • Water Treatment Plant
    Classification of Boilers in sugarcane industries
    1.Vertical
    2.Horizontal
    3.Incline
    According to the service to which the boiler is placed
    1.Stationary
    2.Portable
    3.Locomotive
    BOILER MOUNTINGS :
    1.Pressure Gauge
    2.Safety Valves
    3.Water level Indicators
    4.Feed Check Valves
    5.Steam Stop valve
    BOILER AUXILIARIES :
    1.Air Pre heater
    2.Economizer
    3.Super Heater
    4.Boiler Feed pump
    5.Steam trap
    STEAM TURBINE : SURFACE CONDENSOR :

    The turbine used in this plant is The exhaust steam from the low
    of Extraction turbine type. In pressure turbine enters the shell
    which a controlled extraction from where it is cooled & converted to
    a particular stage is sent for the condensate(Water) by flowing
    process heating & remaining over the tubes.
    steam is completely expanded in
    turbine to power of 26MW.
    Final steps of the Process :
    REFINEMENT :
    It is an additional process in which a solution undergoes a
    first & second filtration in vertical filters until obtaining clear liquor.
    The liquor is evaporated & the crystallization of crystals is started.
    DRYING :
    In this process condensate water is used to wash sugar,
    which results in a humidity between 0.3% & 0.6%, therefore it is
    necessary to pass it through the drying process to reach levels
    between 0.2% for raw sugar & 0.03% for white sugar.
    PACKING :
    Export raw sugar goes directly from the dryer to the storage
    warehouse. In warehouse, it is loaded trucks that transports same
    to the shipping port. Standard white & refined are packed in sacks
    of 50 & 46 kg & jumbos of 1400kg to be Commercialized locally &
    Intentionally.
    THANK YOU
    &
    Any Queries?

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