Muzaffarpur Institute of Technology

( Dept. Of Science & Technology, Govt. Of Bihar )

SUMMER
INTERNSHIP
(WORKSHOP)
CONDUCTED BY : MECHANICAL ENGINEERING
DEPARTMENT
INTERNSHIP
DURATION : 01.07.2019 CO-ORDINATOR :
– 10.07.2019
RAVI KUMAR
WORKSHOP CO-ORDINATOR :
ANKIT KUMAR
GROUP(C-3) MEMBERS
ROLL NUMBER NAME

1) PRASAD SHIVAM KUMAR

1) 18C31
2) PRASHANT PRABHAKAR
2) 18C32
3) PRINCE KUMAR
3) 18C33
4) PRITAM RAJ
4) 18C34 5) RAHUL DEO
5) 18C36 6) RAHUL KUMAR
6) 18C37 7) RAJEEV KUMAR BHARTI
7) 18C38 8) RAJESH KUMAR SHARMA
8) 18C39 9) RAJU KUMAR
9) 18C40 10) RAMAN KUMAR SAURAV
10) 18C41 11) RITIKA
11) 18C42 12) ROHIT KUMAR
12) 18C43 13) ROHIT RAJ
13) 18C44 14) SANDIP KUMAR
14) 18C45
 ACKNOWLEDGEMENT

 WEEXPRESS OUR DEEP SENSE OF

INDEBTEDNESS AND SINCERE
GRADITUDE TO THE PRINCIPAL
DR.J.N.JHA FOR GIVING OPPORTUNITY
TO US TO UNDERTAKE THE PROJECT
WORK.OUR WARMEST THANKS TO THE
PROFESSORS FOR VALUABLE GUIDANCE
AND GENEROUS SUPPORT THEY HAVE
GIVEN TO US ALL THROUGH THE TENURE
OF OUR PROJECT.
 DECLARATION
 WE HEREBY DECLARE THAT THIS SUMMER
INTERNSHIP (WORKSHOP) PROJECT ENTITLED
“MAKING AN ART USING METALLIC SCRAP”
MADE ,WRITTEN AND SUBMITTED BY THE CIVIL
2K18 BATCH (GROUP NO-C3)TO THE COLLEGE
UNDER THE GUIDENCE OF OUR PROFESSORS
( PROF. SANTOSH KUMAR ) ,IS OUR ORIGINAL
WORK AND THE CONCLUSIONS DRAWN ON THE
MATERIALS CONNECTED BY US.
 PROJECT GUIDED
PLACE- MIT MUZAFFARPUR Prof.
DATE- 03.07.2019
 PROJECT NAME - MAKING AN ART USING
METALLIC SCRAP
(USING WELDING)

LAMP OF IRON NUT

 INTRODUCTION
Our project is to make an art using metallic scrap
through welding process.Then we first need to
know what is welding? Welding is a fabrication
process that join materials usually metals by
using heat.We prepared lamp from defective
nuts and rod which are useless but we made it
useful by doing various processes like cleaning,
brushing, welding and grinding.Iron nut lamp is a
device for givig light made from iron nuts and rod
by joining them together using welding.
LAMP OF IRON NUTS
MATERIAL REQUIRED TOOLS REQUIRED

1) NUTS AND 1) HAMMER

BOLTS(HEXAGONAL) 2) PLIER /TONGS
2) STEEL SHEET 3) FILE
4) GRINDING MACHINE
3) STEEL ROD
5) HACKSAW BLADE
4) WIRE HOLDER 6) SCALE
5) LED BULB 7) WORKING TABLE
6) BATTERY 8) SNIP , MALLET
9) DIVIDER
10) ARMOUR
11) ANGULAR GRINDER
12) BENCH VICE
 USES OF TOOLS

1. HAMMER- For flat surface, bending rod,removing

unwanted welded materials by slowly hammering
process .
2. PLIER/TONGS –Holding nuts
3. GRINDING MACHINE – For removing rust from rod.
4. FILE – Filing for removing rust from nuts.
5. HACKSAW BLADE- For cutting rod.
6. SCALE- For dimensioning.
7. DIVIDER – For measuring and marking.
8. BENCH VICE – For holding rod during bending rod.
9. WORKING TABLE – For welding purpose.
 WELDING EQUIPMENTS

1. ARC WELDING POWER SOURCE (70 AMPERE

AC SUPPLY)
2. WELDING CABLE
3. ELECTRODE HOLDER
4. WELDING ELECTRODE
5. CHIPPING HAMMER
6. WIRE BRUSH
7. HAND SCREEN
8. PROTECTIVE CLOTHING(APRON)
9. GLOVES
10. HALMET
11.SHOES
ARC WELDING EQUIPMENTS
ROUGH SKETCH OF IRON LAMP

Iron nut

Iron rod
 DIMENSION OF LAMP

1.Hexagonal Plate (Base) :– Side Length= 15 cm

2. Iron rod :- 30.48 cm
3.Regular Hexagon (Upper part or shade) : –
Side length =11.176cm
4. Dimension of hexagonal nuts :-
I) Diameter = 2.54 cm
ii) length/width =1.524cm
5.Distance between base and upper part (shade):-
-
6. Length of lamp :-
7. Total height of lamp :-
 PROCEDURE

DAY 1 :
GET THE PROJECT (RANDOM PROCESS)
“MAKING AN ART USING METALLIC SCRAP”.
(WELDING).
DAY 2 :
MAKE PLAN WITH TEAM MEMBERS FOR
MAKING TABLE LAM P FROM USELESS AND
DEFECTIVE NUTS AND RODS.
DAY 3:
MAKE APPROVAL LETTER .WE MENTION ALL
MATERIAL AND TOOLS REQUIRED AND DIVIDE
THE WORK AMONG GROUP MEMBERS.
 DAY 4
 ON THIS DAY ALL THE GROUP MEMBERS REACH THERE ON
TIME .
 WE GET ALLOW FOR THE ALL WELDING TOOLS AND
EQUIPMENTS ON TIME FROM THE WORKSHOP .
 CONNECT THE WELDING EQUIPMENT AND KEEP ALL THE
TOOLS AT SUITABLE POSITION.
 REMOVE RUST FROM THE NUTS USING FILING AND SCRAPING.
 ARRANGE THE NUTS WITH PROPER ALIGNMENT
ON THE WELDING TABLE.
 ONE OF THE GROUP MEMBER WEARS GLOVES ,SHOES,APRON
AND HELMET THEN START THE WELDING PROCESS.
 SWITCH ON THE POWER SUPPLY AT 70 A CURRENT.
 JOIN THE NUTS WITH THE BUTT JOINT ON FLAT POSITION.
 FIRST WE MAKE BASE OF LAMP WITH NUTS .
 DURING WELDING WE USE WIRE BRUSH FOR REMOVING
CARBON AND TONGS FOR HOLDING NUTS AND CHIPPING
HAMMER FOR HAMMERING ,EACH MEMBER DO WELDING
ALTERNATIVELY THEN SWITCH OFF THE POWER SUPPLY.
 FINALLY WE PREPARED BASE OF THE LAMP.

Base of the lamp

Welding process
 DAY 5

 USING GRINDING MACHINE REMOVED RUST

FROM ROD BY GRINDING PROCESS.
 HOLD THE ROD IN BENCH VICE AND USING
DIE AND HAMMER BEND THE ROD IN HANGR LIKE
SHAPE.
 NOW AGAIN ARRANGE THE NUT IN
HEXAGONAL SHAPE FOR MAKING SHADE OF THE LAMP
AND STARTS WELDING.
 AFTER THAT USED THE ROD FOR SUPPORTINGSHADE
OF LAMP FROM BASE .
 WELD ROD WITH NUT FOR SUPPORTING
 welding

Grinding

Top/shade of lamp
 DAY 6

 ON THE LAST DAY ,WE GIVE FINISHING TO

THE LAMP THROUGH GRINDING MACHINE.
 AFTER THAT WE CLEAN IT WITH SAND PAPER
BEFORE APPLYING PRIMER WHICH TAKES A
LONG TIME TO DRY.
 THEN WE APPLY THE SUITABLE PAINT ON IT.
 LASTLY, WE DO THE CONNECTION OF THE
BULB AND BATTERY WITH THE ELECTRIC WIRE.
 FINALLY ,WE HAVE COMPLETED OUR PROJECT.
Grinding Cleaning rust by sand paper

Appling primer and paint

OUR FINAL PROJECT
 SAFTEY PRECAUTIONS
 Do not touch live electrical parts.
 Disconnect input power or stop machine before
installing.
 Wear helmet, gloves , apron to protect our body parts
from the electric arc spark.
 Never operate grinding wheels at speeds in excess of
the recommended speed.
 Never adjust the workpiece or work mounting devices
when the machine is operating.
 Use only accessories that are recommended by the
manufacturer for your model.
THANK
YOU