NOVOMET SURFACE

PANEL

BASIC PREPARATION
rev. 1.4
 Surface Panels
NSP-02/R Procedure NSP-03/B
purpose
• Check and adjust Novomet
Surface panels
• Covers basic and
NSP-04/B intermediate level of
NSP-05/R
preparation
• Familiarize before service
Novomet surface panels
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 Designation meaning – surface panel

For
example:
NSP-04 /
B Novo
Surface
met
Modificatio
panel
nVSD built-in
https://www.novometgroup.com
version 3
 Surface panel NSP-02/R
Controll PURPOSE
er
• ESP Downhole Data gathering, storage
and control in remote applications
FEATURES
• Remote Standalone Controller Operation
• NEMA 3R Enclosure
• Flash Memory
• Consists of Controller, Filter, External
Connection Terminal Block and Heater
• LCD Display, Navigation Menu with
Settings and Keyboard
Heate Filte Termin • Required 220 VAC power supply
r r al
https://www.novometgroup.com
Block 4
 Surface panel NSP-03/B
PURPOSE
• ESP Downhole Data gathering,
LED
storage and control inside the VSD
Indicators
Enclosure
RK-09 FEATURES
PCB RS 232/485
Connectors
Choke • Transfer Data to VSD Controller
Analog
Inputs/Otputs
• Different Manufacturers VSD
Compatibility
• RS-232/485 ports for External
Devices
220 • 2 Analog Inputs / 4 Analog Outputs
https://www.novometgroup.com VAC • LED Indication 5
 Surface panel NSP-03/B

Connecti
Power
on
Supply
Terminal
Cable
Block LED
Indicato Y-point
rs Termin
al

RS-485 Y-point
Cable Cable

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 Surface panel NSP-04/B and NSP-05/R
PURPOSE
• More flexible ESP Downhole Data
gathering, storage and control inside the
USB B
Test RS232/RS485 Analog
VSD Enclosure
Interface Interface Outputs USB A FEATURES
• High Voltage Interference Protection
Zero • Multifunctional Display
Protectio Point • Operating Range -60°С +50°degС
n • NSP-05/R available NEMA 4x.
Earth • Configured Analog Output
• USB ports-Data Downloading and Software
Update
PE 90-275 • RS232/RS485 Interface
VAC
• Test Interface and Other Connections
https://www.novometgroup.com • 90-275 VAC power supply 7
 NSP-04/NSP-05 PREPARATION
Steps
1. Save old archive to USB flash card
2. Delete old archive (system-setup-clear archive)
3. Change Date
4. Change Time
5. Change DSS protocol type
6. Change Card registers (if required)
7. Change Units of measurements
Password: 1234
Attention!!! NSP-03/B cannot work with M1 new generation DHS
https://www.novometgroup.com 8
1. Based on VSDNSP condition,
FIRMWARE UPDATE
make sure that the motor has
been stopped
2. If necessary, stop the motor
3. NSP-04/05 : “Main menu” –
“Params NSP” – “Version
software”
4. For NSP-03 use Novomet MT
program and check register
address 1586
5. Update NSP firmware, if
required
https://www.novometgroup.com 9
 NSP-04/05 FIRMWARE UPDATE PROCEDURE
1. Use PC (laptop) to record into the root catalog of USB
memory (file system FAT32) NSP program file (move older
versions of the program into another catalog)
2. De-energize NSP
3. Insert the USB flash memory with NSP program in the USB1
port.
4. Hold down two buttons simultaneously "◄"LEFT" and
"►"RIGHT", supply power to the NSP
5. Wait for 30 seconds until the following messages pop up on
the NSP screen: 'Update software...', "Erase flash: XX %",
"Load flash: XX %" (XX – operation progress percentage)
6. Appearance of "NSP Novomet" start-up screen signifies that
the program has been updated successfully
7. If " Archive saved" message pops up, press ESC key and
disconnect the USB flash memory
8. Switch off power from NSP
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 Data change NSP-04 and NSP-05
• Delete old archive,
• Change Date, Time, Units of
measurements
• DSS protocol, Card register

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 Protocols NSP-02/03 and NSP-04/05
DSS Protocol
Novomet Novomet-K
Type
NDS2 217 DES1 4640PSI CR0
NDS2 319 DES2 5800PSI CR0 MOD0
MOD0 HT MBJ
HT M1
NDS2 319 DES2 5800PSI CR0
NDS2 319 DES2 3625PSI CR0 MOD0
MOD0 HT
HT M1
Type and designation of NDS2 319 DES2 5800PSI CR0
MOD0 HT
NDS2 406 DES2 5800PSI CR0 MOD0
downhole sensor NDS2 406 DES2 5800PSI CR0
HT M1
NDS1 406 DES2 5800PSI CR0 MOD7
MOD6 HT
HT M1
NDS2 406 DES2 5800PSI CR0
NDS2 406 DES2 5800PSI UCR0 MOD0
MOD0 HT
HT M1
NDS3 and NDS3TS, all types

NSP-03/B NSP-04/B
Surface panel type NSP-02/R
NSP-04/B NSP-05/R
Exchange protocol with NSP-03/B cannot work with M1 new generation
Attention!!! Novomet Novomet Novomet-K
VSD (map of registers)
DHS
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 NSP-03 SELF-TEST MODE
1. De-energize the NSP
2. Disconnect Surface Panel Y-point wire
from VSD Zero-point terminal
3. Connect Surface Panel Y-point wire to
the 0 Test terminal or R Test terminal
4. Power up Surface Panel
5. Wait for at least 3 minutes until a full 13

cycle of data reception from the NDS is

completed
6. Check DSS readings by using program
Novomet MT or KSU screen, they
should comply with the table
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 NSP SELF-TEST MODE – 0-TEST AND R-TEST
Select in menu "System" – " Imitator
NDS " – “Mode 2“
Wait for at least 3 minutes until a full
cycle of data reception from the NDS is
completed
Check DSS readings on the NSP screen
“Params” or KSU screen, they should
comply with table on the next slide

https://www.novometgroup.com 14
 NSP-04/05 SELF-TEST MODE – 0-TEST AND R-TEST
Protocol: Novomet
Select in menu "System" – "
Imitator NDS " – “Regime 2“ БН-04/11
NSP-04/B

Wait for at least 3 minutes until a

NDS
Failures
imitator
imitator:
NSP Novomet
full cycle of data reception from Protocol: 9.999
Registers
Regime
Vibration
Pressure
Temperature
SetupVersion
Params
intake
stator
radial
axial
X
Y
Z
discharge
axis
axis
May
Imitator
Bit 24
duration
Novomet-K
6.666
mm/s
25.2
30.0
mm/s
m/s2
2.1
2.2
2.3
150.60
120.10
SW:
m/s2
MPa
°C
2019
°C
95.40
2
°C 2.70
MPa
NDS 80ms 12:50:16

the NDS is completed

Check DSS readings on the NSP
screen “Params” or KSU screen,
ESC ENT

Прием/Передача
Receive/Transmit

Received data
Пакет принят
R изоляции

Питание
Авария
R insul

Power
Alarm
they should comply with table on
the next slide
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 NSP SELF-TEST MODE – 0 TEST TABLES
NSP-03/B NSP-04/B, NSP-05/R
NSP-04/B, NSP-05/R
Parameter Values in Values in
Parameter Values Values in
regime 1 regime 2
DSS protocol
DSS protocol
regime 2
Novomet, Novomet-K,
Intakepressure
Intake pressure 22.222 MPa 33.333
6.666 6.666
Novomet, Novomet-K, TRANSFER
TRANSFER
Intake temperature 95.40 °C Novomet, Novomet-K,
Novomet,TRANSFER
Novomet-K,
Intakewinding
Motor temperature
temperature 11.10 °С 50.70 °C
150.60 °C 95.40Novomet,
°C Novomet-K, TRANSFER
TRANSFER
Motor oil temperature 151.20 °C TRANSFER
Novomet, Novomet-K,
Motor winding temperature 11.10 °С 100.30 °C 150.60 °C
Radial vibrational velocity of the motor 25.2 Novomet
TRANSFER
Axial
Motorvibrational velocity of the motor
oil temperature - 30 °C
101.6 151.20 °C Novomet
TRANSFER
Radial
Radialvibrational
vibrationalacceleration
velocity of the - -
4.4 mm/s 4.4 25.2 Novomet
motorvibrational acceleration
Axial - -
Axial vibrational
X-axis vibrational velocity of the
acceleration 2.16.6
m/s2
6.6 mm/s 30Novomet, Novomet-K, TRANSFER
Novomet
motor
Y-axis vibrational acceleration 2.2 m/s2 Novomet, Novomet-K, TRANSFER
Radialvibrational
Z-axis vibrationalacceleration
acceleration 1.21 g -
2.3 m/s2 - Novomet, Novomet-K, TRANSFER
-
Axial vibrational acceleration 2.42 g - - -
Discharge pressure 9,999 MPa Novomet, Novomet-K, TRANSFER
Novomet, Novomet-K,
X-axis vibrational
Discharge acceleration
temperature - 0.1 m/s2
120.1 2.1 m/s2 Novomet, TRANSFER
TRANSFER
Discharge flowrate 80,80 m3/day TRANSFER
Novomet, Novomet-K,
Y-axiscut
Water vibrational acceleration
at the pump discharge - 0.2
87,0m/s2
% 2.2 m/s2 TRANSFER
TRANSFER
Novomet, Novomet-K,
Z-axis vibrational acceleration - 0.3 m/s2 2.3 m/s2
https://www.novometgroup.com TRANSFER 16
 NSP-04/05 ARCHIVE READOUT
1. Supply power to NSP-04 (NSP-05)
2. Connect USB stick to USB1 terminal (file system
FAT32) in the USB1 port
3. Check the following messages on the NSP display:
- "USB CONNECTED";
- "SAVING THE ARCHIVE: XX%";
- "ARCHIVE SAVED"
4. Wait until archive saving is completed and disconnect
the USB
5. Connect the USB to the PC
6. Open the archive file in "Novomet UV" program with
NSP logs reading archive
7. Convert the file from the archive using
BNConverterArchive.exe software into the format of
"Novomet UV" program if required
https://www.novometgroup.com 17
 NSP-03 FIRMWARE UPDATE
1. De-energize NSP-03/B and make sure that you can work safely
2. Unscrew the 4 bolts and remove the top cover of NSP-03/B.
3. Connect programmer PICkit2 to NSP-03/B (via terminal RJ-12: PRG, XS1)
4. Power up surface panel
5. Run “PICkit2 Programmer” (file PICkit2.exe)
6. Check presence of connection with NSP-03/B using the tab "Tools-Check Communication“
7. Go to "File-Import HEX" tab and open program file 500.007.0210-SW.31-X.X.hex, where X.X
number of the program version).
8. Click "Write" and wait until programming is finished with "Programming Successful" message
9. In case of successful program update all indicators light up for a second and NSP-03/B will go
into the operating mode
10.Check NSP-03/B program by clicking "Verify“
11. Wait until verification is finished and "Verification Successful" message comes out
12.Switch off power from NSP-03/B and then disconnect programmer PICkit2 from NSP-03/B
13.Install back the NSP-03/B cover and screw 4 bolts
https://www.novometgroup.com 18
 NSP-04/05 FIRMWARE UPDATE
1. Use PC (laptop) to record into the root catalog of USB memory
(file system FAT32) NSP program file (move older versions of
the program into another catalog)
2. De-energize NSP
3. Insert the USB flash memory with NSP program in the USB1
port.
4. Hold down two buttons simultaneously "◄"LEFT" and
"►"RIGHT", supply power to the NSP
5. Wait for 30 seconds until the following messages pop up on the
NSP screen: 'Update software...', "Erase flash: XX %", "Load
flash: XX %" (XX – operation progress percentage)
6. Appearance of "NSP Novomet" start-up screen signifies that the
program has been updated successfully
7. If " Archive saved" message pops up, press ESC key and
disconnect the USB flash memory
8. Switch off power from NSP
https://www.novometgroup.com 19
 NSP-03/B STATUS INDICATORS
Version up to 7.1 inclusive Version from 7.7 inclusive
ON - Both power sources available 15 VDC and
Питание Same as 7.1 + Flashing when flash memory
Power 24 VDC
Power OFF - At least one power source fails is reading DSS archive
Same as 7.1 +
– 1 flash – failure of Pin sensor;
– 2 flashes – Tm failure - winding temperature sensor
Авари OFF - Normal condition – 3 flashes – failure of intake temperature sensor;
– 4 flashes – failure of discharge pressure sensor;
я Alarm ON - DHS connection lost (no data for 10 – 5 flashes – failure of discharge temperature sensor;
minutes) – 6 flashes – failure of vibration sensor;
Alarm – 7 flashes – flash memory error.
Пакет Flashing with "Power" when flash memory is reading DSS archive. Flashing in
the test mode (S4 switch is ON)
принят FLASHING - at the time of ModBus package FLASHING - when Modbus package is correctly
Rec data
Rec data received received
The same as 7.1 +
R ON - in the reception mode depending of the value of insulation
resistance (Rin):
изоляции ON - in the insulation resistance measurement – 5 flashes – Rin=4000..5000 kOhm;
Insulation – 4 flashes – Rin=3000..3999 kOhm;
Insulation mode – 3 flashes – Rin=2000..2999 kOhm;
– 2 flashes – Rin=1000..1999 kOhm;
Прием – 1 flash – Rin=0..999 kOhm;
– off, when insulation resistance is over 5000 kOhm.
Receive Same as 7.1 +
– 1 flash – connection quality < 25 %;
Передача OFF – During insulation resistance measuring – 2 flashes – connection quality 25...50 %;
Receive FLASHING - during receiving data from DHS – 3 flashes – connection quality 50..80 %;
Transmit – 4 flashes – connection quality 80..90 %;
– 5 flashes – connection quality 90..100 %;
– off when data is not received

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Transmit FLASHING - at the time of data transmission by Modbus 20
 NSP-04/05 STATUS INDICATORS
Receive/
Flashing at the time of package reception/transfer by Modbus
Transmit
R Insulation
ON - while insulation resistance is being measured.
FLASHING - while a data bit from DHS is being receiving
Received data
OFF - There is no data from DHS
Receive/ ON - No connection with surface panel
Transmit FLASHING - During program loading routine; - When saving the archive to a
R Insulation flash memory stick
FLASHING in case of the following failures:
Received data – insulation resistance is below the preset level – motor winding temperature sensor failure
- configuration integrity error – motor oil temperature sensor failure
Alarm Alarm – program update error – intake vibration sensor failure
Power – low voltage of the real-time clock battery – discharge pressure sensor failure
– error
Note: information in the saving
top right the archive
corner to a flash memory–stick
of the LCD: discharge temperature sensor failure
– intake
– symbol "A" – presence pressure
of failures (listsensor failure
of failures in the menu "System – Failures");
– discharge flowmeter failure
– symbol "T" – heating– of
intake temperature
the screen is on; sensor failure – discharge water cut sensor failure
– symbol "W" – test mode of the NSP is on;
–insulation On
– symbol "R"Power if the power
resistance supply ismode
measurement OK is on;
– symbol "►" – receptionFlashing in theDS,
of data from testno
mode of the
symbol DSconnection with DS
– no

https://www.novometgroup.com 21
 NDSS SERIES 2 AND NSP-04/05 TIPS
NDS2 XXX DES2
To make this type of downhole sensors
working correctly with NSP-04/05 it is
required to make a change in NSP register
settings
Go to the:
System
– Setup
– Password
– 7524
– Freq.cuttof =
800 22
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 Questions?

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