PUMP PIPING & PUMP PIPING

SUPPORT
Subject : Process Auxilliaries and Utilities
(3170516)
PUMP PIPING
 Pump piping refers to the system of pipes and fittings
used to connect a pump to the source of fluid it is meant
to move, such as water, oil, or any other liquid or gas.
Proper pump piping design is essential for efficient and
reliable pump operation. It involves considerations like
pipe size, material, length, and layout to ensure adequate
flow, minimal friction loss, and reduced energy
consumption.
INDUSTRIAL PUMP PIPING SYSTEMS
HAVE FOLLOWING CRITERIAS :
 Pump Selection: Choosing the right type and size of
pump is critical. Centrifugal pumps, positive
displacement pumps, and other specialized pumps are
selected based on the application's requirements.
 Pipe Material: The choice of pipe material depends on
the fluid being transported and the environmental
conditions. Common materials include steel, stainless
steel, PVC, HDPE, and more.
 Pipe Sizing: Proper pipe sizing is essential to maintain
the desired flow rate and minimize friction losses.
Engineers calculate pipe sizes based on factors like flow
rate, pressure, and distance.
 Valves and Fittings: Various valves (e.g., gate valves,
ball valves) and fittings (e.g., elbows, tees) are used to
control flow, change direction, and facilitate
maintenance.
 Sealing and Gaskets: Gaskets and seals are used at
connections to prevent leaks. They must be selected
based on compatibility with the fluid being transported.
 Pressure Relief and Safety Devices: Safety measures
like pressure relief valves and pressure gauges are
incorporated to protect the system from overpressure.
 Instrumentation: Sensors, flow meters, and other
instrumentation may be integrated into the piping system
for monitoring and control.
PIPING INSULATION
 Piping insulation is the practice of adding material or a
protective covering to pipes to reduce heat loss or gain,
maintain temperature, and prevent condensation. It's
commonly used in industrial, commercial, and
residential settings for various purposes, including
energy efficiency and safety. Insulation materials can
vary, with options like foam, fiberglass, or mineral wool,
selected based on the specific needs of the application.
Properly insulated pipes can save energy and prevent
damage from temperature fluctuations.
Insulation
PUMP PIPING SUPPORT
 Pump piping support is a critical component of any
industrial or commercial fluid handling system that
includes pumps. These supports are designed to secure
and maintain the alignment of pipes, valves, and
associated equipment in a way that ensures the safe and
efficient operation of the pump and the entire system.

Pipe Shoes
 Purpose of Pump Piping Support:
 Support and Alignment : The primary purpose of pump
piping support is to support and align the various pipes,
valves, and equipment connected to a pump. Proper
alignment ensures that the pump operates efficiently and
minimizes wear and tear on the pump and connected
components.
 Preventing Vibrations and Stress: Pump systems can
generate vibrations, which, if not properly controlled,
can lead to excessive stress on pipes and connections.
Piping supports help dampen these vibrations and
distribute loads evenly, preventing damage.
  Types of Pump Piping Support:
 Pipe Hangers: These are devices that suspend pipes from structural
elements like beams or ceilings. They are typically used to support
horizontal pipes.
 Pipe Shoes: Pipe shoes provide support for vertical pipes or pipes
resting on a horizontal surface. They prevent pipe movement and
offer protection against abrasion.
 Spring Supports: Spring supports are designed to absorb and isolate
vibrations and shocks. They are often used in situations where there
are significant dynamic forces.

Spring Support
Hangers
 Design Considerations
 Load-Bearing Capacity: Piping supports must be
designed to handle the weight of the pipes, the fluid they
contain, and any additional loads such as insulation or
fittings.
 Thermal Expansion: Piping systems can expand and
contract due to temperature fluctuations. Supports must
accommodate this movement to prevent stress and
damage.
 Vibration Isolation: In cases where pumps generate
significant vibrations, the supports should be designed to
dampen and isolate these vibrations to prevent damage to
the piping system.
 Material Selection:
 The materials used for piping supports should be
compatible with the environment and fluid being
transported. Common materials include steel, stainless
steel, and various alloys.