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Operations Management: Sustainability

and Supply Chain Management


Fourteenth Edition, Global Edition

Chapter 10
Human Resources, Job
Design, and Work
Measurement

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High-Performance Pit Crew Yüksek Performanslı Pit Ekibi

Teamwork Makes the Difference between Winning and


Losing (Takım Çalışması Kazanmak ve Kaybetmek Arasındaki Farkı Yaratır)

• New century brought new popularity to NASCA R with


increased sponsorship and prize money
• High performance pit crews are a key element of a
successful race team

• Yeni yüzyıl, artan sponsorluk ve para ödülüyle N A S C A R'a yeni bir popülerlik
kazandırdı
• Yüksek performanslı pit ekipleri başarılı bir yarış takımının temel unsurudur

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Human Resource Strategy

The objective of a human resource strategy is to


manage labor and design jobs so people are
effectively and efficiently utilized

İnsan kaynakları stratejisinin amacı, işgücünü yönetmek ve işleri


tasarlamak, böylece insanlardan etkili ve verimli bir şekilde
yararlanmaktır.

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Human Resource Strategy (continued)
• Ensure that people:
1. Are efficiently utilized within the constraints of
other operations management decisions
2. Have a reasonable quality of work life in an
atmosphere of mutual commitment and trust

1) Diğer operasyon yönetimi kararlarının kısıtlamaları dahilinde


verimli bir şekilde kullanılır
2) Karşılıklı bağlılık ve güven atmosferinde makul bir iş yaşamı
kalitesine sahip olmak

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Constraints on Human
Resource Strategy Figure 10.1

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Labor Planning
Employment-Stability Policies İstihdam-İstikrar Politikaları

1. Follow demand exactly


– Matches direct labor costs to production
– Incurs costs in hiring and termination,
unemployment insurance, and premium wages
– Labor is treated as a variable cost

– Doğrudan işçilik maliyetlerini üretimle eşleştirir


– İşe alma ve işten çıkarma, işsizlik sigortası ve prim ücretlerinde
maliyetlere neden olur
– İşçilik değişken bir maliyet olarak ele alınır

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Labor Planning (continued)
Employment-Stability Policies
2. Hold employment constant İstihdamı sabit tutmak
– Maintains trained workforce
– Minimizes hiring, layoff, and unemployment costs
– Employees may be underutilized during slack periods
or overworked during busy periods
– Labor is treated as a fixed cost

– Eğitimli işgücünü korur


– İşe alma, işten çıkarma ve işsizlik maliyetlerini en aza indirir
– Çalışanlar, boş dönemlerde yeterince kullanılamıyor veya yoğun dönemlerde
fazla çalıştırılıyor olabilir.
– İşçilik sabit bir maliyet olarak kabul edilir
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Work Schedules Çalışma Programları

• Standard work Schedule Standart çalışma programı


– Five eight-hour days
• Flextime Esnek zaman
– Allows employees, within limits, to determine their own
schedules Çalışanların belirli sınırlar dahilinde kendi programlarını belirlemesine izin verir
• Flexible workweek/compressed workweek
– Fewer but longer days
• Part-time status
– Fewer, possibly irregular, hours

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Job Classification and Work Rules
• Specify who can do what
• Specify when they can do it
• Specify under what conditions they can do it
• Often result of union contracts
• Restricts flexibility in assignments and consequently
efficiency of production

Kimin ne yapabileceğini belirtin


Bunu ne zaman yapabileceklerini belirtin
Hangi koşullar altında yapabileceklerini belirtin
Çoğunlukla sendika sözleşmelerinin sonucu
Görevlerdeki esnekliği ve dolayısıyla üretim verimliliğini kısıtlar
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Job Design
• Specifying the tasks that constitute a job for an individual
or a group
1. Job specialization
2. Job expansion
3. Psychological components
4. Self-directed teams
5. Motivation and incentive systems

• Bir birey veya grup için iş teşkil eden görevlerin belirlenmesi


-İş uzmanlığı
-İş genişletme
-Psikolojik bileşenler
-Kendi kendini yöneten ekipler
-Motivasyon ve teşvik sistemleri

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 Job Expansion İş Genişletme

• Adding more variety to jobs


• Intended to reduce boredom associated with labor
specialization
– Job enlargement
– Job rotation
– Job enrichment
– Employee empowerment

• İşlere daha fazla çeşitlilik eklemek


• İşgücü uzmanlaşmasından kaynaklanan can sıkıntısını azaltmayı amaçlamaktadır
-İş büyütme
-İş rotasyonu
-İş zenginleştirme
-Çalışanların yetkilendirilmesi
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Core Job Characteristics

Jobs should include the following characteristics


1. Skill variety Yetenek çeşitliliği

2. Job identity İş kimliği

3. Job significance İşin önemi

4. Autonomy Özerklik

5. Feedback Geri bildirim

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Self-Directed Teams Kendini Yöneten Ekipler

• Group of empowered individuals working together to


reach a common goal
• May be organized for long-term or short-term objectives
• Effective because:
– Provide employee empowerment
– Ensure core job characteristics
– Meet individual psychological needs

• Ortak bir hedefe ulaşmak için birlikte çalışan güçlü bireylerden oluşan bir grup
• Uzun vadeli veya kısa vadeli hedefler için organize edilebilir
• Etkili çünkü:
– Çalışanların yetkilendirilmesini sağlayın
– Temel iş özelliklerini sağlayın
– Bireysel psikolojik ihtiyaçları karşılayın

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Self-Directed Teams (continued)
To maximize effectiveness, managers should:
– Ensure those who have legitimate contributions are on the
team
– Provide management support
– Ensure the necessary training
– Endorse clear objectives and goals
– Employ financial and non-financial rewards
– Reduce supervisory control

Etkinliği en üst düzeye çıkarmak için yöneticilerin yapması gerekenler:


– Meşru katkıları olanların takımda olmasını sağlayın
– Yönetim desteği sağlayın
– Gerekli eğitimin sağlanması
– Açık amaç ve hedefleri onaylayın
– Mali ve mali olmayan ödülleri kullanın
– Denetim kontrolünü azaltın

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Job Design Continuum Figure 10.3

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Benefits of Teams and Expanded Job Designs
Ekiplerin ve Genişletilmiş İş Tasarımlarının Faydaları

• Improved quality of work life


• Improved job satisfaction
• Increased motivation
• Allows employees to accept more responsibility
• Improved productivity and quality
• Reduced turnover and absenteeism

• İş yaşamının kalitesinin artması


• Geliştirilmiş iş tatmini
• Artan motivasyon
• Çalışanların daha fazla sorumluluk almasına olanak tanır
• Geliştirilmiş üretkenlik ve kalite
• Daha az ciro ve devamsızlık
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Limitations of Job Expansion
İş Genişletmenin Sınırlamaları
• Higher capital cost
• Individual differences
• Higher wage rates
• Smaller labor pool
• Higher training costs

• Daha yüksek sermaye maliyeti

• Bireysel farklılıklar

• Daha yüksek ücret oranları

• Daha küçük işgücü havuzu

• Daha yüksek eğitim maliyetleri


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Motivation and Incentive Systems
Motivasyon ve Teşvik Sistemleri

• Bonuses – cash or stock options


• Profit-sharing – profits for distribution to employees
• Gain sharing – rewards for improvements
• Incentive systems – typically based on production rates
• Knowledge-based systems – reward for knowledge or
skills

• Bonuslar – nakit veya hisse senedi opsiyonları


• Kâr paylaşımı – çalışanlara dağıtılacak kârlar
• Paylaşım kazanın – iyileştirmeler için ödüller
• Teşvik sistemleri – genellikle üretim oranlarına dayalıdır
• Bilgiye dayalı sistemler – bilgi veya beceriler için ödül

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Ergonomics and the Work
Environment Ergonomi ve Çalışma Ortamı
• Ergonomics is the study of the
human interface with the
environment and machines
– Often called human factors
• Operator input to machines needs
to be carefully evaluated

• Ergonomi, insanın çevre ve makinelerle


olan arayüzünün incelenmesidir
- Genellikle insan faktörleri denir
• Operatörün makinelere girişinin dikkatli bir
şekilde değerlendirilmesi gerekir

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Ergonomics and Work Methods
• Feedback to operators
• The work environment
– Illumination
– Noise
– Temperature
– Humidity

• Operatörlere geri bildirim


• Çalışma ortamı
– Aydınlatma
– Gürültü
– Sıcaklık
– Nem
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Decibel Levels
Figure 10.4b

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Methods Analysis
• Focuses on how task is performed
• Used to analyze
1. Movement of individuals or material
 Flow diagrams and process charts
2. Activities of human and machine and crew activity
 Activity charts
3. Body movement
 Operations charts

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The Visual Workplace (1 of 3)
• Use low-cost visual devices to share information quickly
and accurately
• Displays and graphs root out confusion and replace
printouts and paperwork
• Able to provide timely information in a dynamic
environment
• Can eliminate nonvalue-added activities
• Supervision is reduced

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The Visual Workplace (2 of 3)
Visual signals can take many forms and serve many
functions
– Present the big picture
– Performance
– Housekeeping

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The Visual Workplace (3 of 3) Figure 10.8

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Labor Standards
• Effective workforce planning is dependent on a
knowledge of the labor required
• Labor standards are the amount of time required to
perform a job or part of a job
• Accurate labor standards help determine labor
requirements, costs, and fair work
• Started early in the 20th century

• Etkili işgücü planlaması, gerekli işgücü bilgisine bağlıdır


• Çalışma standartları, bir işi veya işin bir kısmını gerçekleştirmek için gereken
süreyi ifade eder
• Doğru çalışma standartları, işgücü gereksinimlerinin, maliyetlerin ve adil
çalışmanın belirlenmesine yardımcı olur
• 20. yüzyılın başlarında başladı

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Labor Standards-Necessity and
Importance
• Important to both manufacturing and service
organizations
• Necessary for determining staffing
requirements
• Important to labor incentive systems

• Hem üretim hem de hizmet organizasyonları için önemlidir


• Personel ihtiyacının belirlenmesi için gerekli
• İşgücü teşvik sistemleri açısından önemli

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Meaningful Labor Standards Help
Determine
1. Labor content of items produced Üretilen öğelerin işçilik içeriği
2. Staffing needs Personel ihtiyaçları
3. Cost and time estimates Maliyet ve zaman tahminleri
4. Crew size and work balance Mürettebat büyüklüğü ve iş dengesi
5. Expected production Beklenen üretim
6. Basis of wage-incentive plans Ücret teşvik planlarının temeli
7. Efficiency of employees Çalışanların verimliliği

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Setting Labor Standards

May be set in four ways:


1. Historical experience Tarihsel deneyim

2. Time studies Zaman çalışmaları

3. Predetermined time standards Önceden belirlenmiş


zaman standartları

4. Work sampling Örnek çalışma

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Historical Experience
• How the task was performed last time
• Easy and inexpensive
• Data available from production records or time cards
• Data are not objective and may be inaccurate
• Not recommended

• Görevin en son nasıl gerçekleştirildiği


• Kolay ve ucuz
• Üretim kayıtlarından veya zaman kartlarından elde edilebilen veriler
• Veriler objektif değildir ve hatalı olabilir
• Tavsiye edilmez

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Time Studies (1 of 4)
• Involves timing a sample of a worker's performance and
using it to set a standard
• Requires trained and experienced observers
• Cannot be set before the work is performed

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Time Studies (2 of 4)
1. Define the task to be studied
2. Divide the task into precise elements
3. Decide how many times to measure the task
4. Time and record element times and ratings of
performance

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Time Studies (3 of 4)
5. Compute average observed time

Sum of the times recorded to


Average perform each element
observed 
time Number of observations

6. Determine performance rating and normal time

Average
Normal time  observed  Performance
time rating factor

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Time Studies (4 of 4)
7. Add the normal times for each element to develop the
total normal time for the task
8. Compute the standard time

Total normal time


Standard time =
1  Allowance factor

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Rest Allowances (1 of 4)
• Personal time allowances
– 4% – 7% of total time for use of restroom, water
fountain, etc.
• Delay allowance
– Based upon actual delays that occur
• Fatigue allowance
– Based on our knowledge of human energy expenditure

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Rest Allowances (2 of 4)
Table 10.1 Allowance Factors (in percentage) for Various
Classes of Work
Blank

1. Constant allowances:
(A) Personal allowance …………………………………….. 5
(B) Basic fatigue allowance ………………………………... 4
Blank

2. Variable allowances:
(A) Standing allowance …………………………………….. 2
Blank

(B) Abnormal position


(i) Awkward (bending) …………………………………. 2
(ii) Very awkward (lying, stretching) ………………….. 7

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Rest Allowances (3 of 4)
Table 10.1 Allowance Factors (in percentage) for Various
Classes of Work
Blank

(C) Use of force or muscular energy in lifting, pulling,


pushing Weight lifted (pounds)
20 ……………………………………………………….. 3
40 ……………………………….................................. 9
60 ………………………………………………………. 17

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Rest Allowances (4 of 4)
Table 10.1 Allowance Factors (in percentage) for Various
Classes of Work
Blank

(D) Bad light:


(i) Well below recommended ………………………… 2
(ii) Quite inadequate …………………………………… 5
Blank

(E) Noise level:


(i) Intermittent–loud …………………………..………. 2
(ii) Intermittent–very loud or high pitched ..…………. 5

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Time Study Example 1
Average observed time = 4.0 minutes
Worker rating = 85%
Allowance factor = 13%

Normal time   Average observed time  x Rating factor 


  4.0 .85 
 3.4 minutes

Normal time 3.4 3.4


Standard time   
1 – Allowance factor 1 – .13 .87
 3.9 minutes

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Time Study Example 2 (1 of 3)
Allowance factor = 15%

1. Delete unusual or nonrecurring observations (marked


with *)
2. Compute average time for each element
Average time for A  8  10  9  11 / 4  9.5 minutes
Average time for B   2  3  2  1  3  / 5  2.2 minutes
Average time for C   2  1  2  1 / 4  1.5 minutes
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Time Study Example 2 (2 of 3)
3. Compute the normal time for each element

Normal time = (Average observed time)  (Rating)


Normal time for A = 9.5 1.2  = 11.4 minutes
Normal time for B =  2.2 1.05  = 2.31 minutes
Normal time for C = 1.5 1.10  = 1.65 minutes

4. Add the normal times to find the total normal time


Total normal time = 11.40  2.31  1.65
= 15.36 minutes

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Time Study Example 2 (3 of 3)
5. Compute the standard time for the job

Total normal time


Standard time =
1  Allowance factor
15.36
= = 18.07 minutes
1 – .15

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Determine Sample Size (1 of 3)
1. How accurate we want to be
2. The desired level of confidence
3. How much variation exists within the job elements

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Determine Sample Size (2 of 3)
2
 zs 
Required sample size = n =  
 hx 
where h = accuracy level (acceptable error) desired in
percent of the job element expressed as a
decimal
z = number of standard deviations required for the
desired level of confidence
s = standard deviation of the initial sample
x = mean of the initial sample
n = required sample size

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Determine Sample Size (3 of 3)
2
 zs 
Required sample size = n =  
 hx 

where h = accuracy level (acceptable error) desired in percent of the job element
expressed as a decimal
z = number of standard deviations required for the desired level of confidence
s = standard deviation of the initial sample
x = mean of the initial sample
n = required sample size
Table 10.2 Common z-Values

DESIRED z-VALUE (STANDARD DEVIATION REQUIRED FOR DESIRED LEVEL OF


CONFIDENCE (%) CONFIDENCE)
90.0 1.65
95.0 1.95
95.45 2.00
99.0 2.58
99.73 3.00
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Time Study Example 3 (1 of 3)
Desired accuracy with 5%
Confidence level = 95%
Sample standard deviation = 1.0
Sample mean = 3.00

h = .05 x = 3.00 s = 1.0


z = 1.96 ( from Table 10.2 or Appendix I)
2
 zs 
n= 
 hx 
2
 1.96 × 1.0 
n=  = 170.74  171
 .05 × 3 
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Time Study Example 3 (2 of 3)
Variations
• If desired accuracy h is expressed as an absolute
amount, substitute e for hx where e is the
absolute amount of acceptable error
2
 zs 
n= 
 e 

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Time Study Example 3 (3 of 3)
Variations
• When the standard deviation s is not provided, it must be
computed

2 2
  xi  x   Each sample observation  x 
s 
n 1 Number in sample  1

where
xi = value of each observation
x= mean of the observations
n = number of observations in the sample

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Predetermined Time Standards
• Divide manual work into small basic elements that have
established times
• Can be done in a laboratory away from the actual
production operation
• Can be set before the work is actually performed
• No performance ratings are necessary
• Unions tend to accept them

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MT M Table Figure 10.9

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MT M Example
Weight–less than 1 kg Place accuracy–approximate
Conditions of GET–easy Distance range–20 to 50 cm

Table 10.3 MTM-UAS Analysis: Pouring Tube Specimen

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Work Sampling
• Estimates percentage of time a worker spends on various
tasks
• Requires random observations to record worker activity
• Determines how employees allocate their time
• Can be used to set staffing levels, reassign duties,
estimate costs, and set delay allowances

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Work Sampling Steps
1. Take a preliminary sample to obtain estimates of
parameter values
2. Compute the sample size required
3. Prepare a schedule for random observations at
appropriate times
4. Observe and record worker activities
5. Determine how workers spend their time

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Work Sampling Sample Size
Determination
z 2 p 1  p 
n=
h2
where n = required sample size
z = standard normal deviate for
desired confidence level
p = estimated value of sample proportion
h = acceptable error level in percent (as a
decimal)

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Work Sampling Example
Estimates employees idle 25% of the time
Sample should be accurate within 3%
Wants to have 95.45% confidence in the results
z 2 p 1  p 
n=
h2
where n = required sample size
z = 2 for a 95.45% confidence level
p = estimate of idle proportion = 25% = .25
h = acceptable error of 3% = .03
(2)2 (.25)(.75)
n 2
 833 observations
(.03)
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Work Sampling Example (continued)

All but idle and personal time are work related.


Percentage idle time = (126 + 62)/833 = 22.6%.
Since this is less than the target value of 25%, the
workload needs to be adjusted.
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Work Sampling Time Studies
Figure 10.10

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Work Sampling Time
Studies (continued) Figure 10.10

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Work Sampling Advantages
• Less expensive than time study
• Observers need little training
• Studies can be delayed or interrupted with little impact on
results
• Worker has little chance to affect results
• Less intrusive

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Work Sampling Disadvantages

• Does not divide work elements as completely as time


study
• Can yield biased results if observer does not follow
random pattern
• Less accurate, especially when job element times are
short

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Digital Monitoring Techniques
• Computer-oriented jobs are now tracked by software
• Similarly, for many physical tasks, labor standards are
now built into software that tracks, monitors, and rates
individual performance
• Hospitals installing sensors to detect everything from the
location of nurses to handwashing practices
• Restaurant software continues to be refined to track
multiple metrics —all in real time

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Ethics
• Fairness, equity, and ethics are important constraints of
job design
• Important issues may relate to equal opportunity, equal
pay for equal work, and safe working conditions
• Helpful to work with government agencies, unions, trade
associations, insurers, and employees

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Copyright

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