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Aquaboss - STD - Module 1 - Introduction of Water Treatment Systems - Presentation - Rev 1.00 - 2018-01-24
Aquaboss - STD - Module 1 - Introduction of Water Treatment Systems - Presentation - Rev 1.00 - 2018-01-24
Aquaboss - STD - Module 1 - Introduction of Water Treatment Systems - Presentation - Rev 1.00 - 2018-01-24
Introduction
Water Supply
The are two types of water sources: ground water and
surface water.
Ground water comes from wells and springs. It is
often higher in ions (eg iron, calcium, magnesium) but
lower in microorganisms (bacteria, viruses,
endotoxin).
Surface water comes from lakes, rivers and
reservoirs. It may be high in contaminants such as
pesticides, industrial waste, sewage and
microorganisms.
Both types of water (source and ground water) are
often treated by the municipal water supplier, in order
to make it drinkable. Sometimes even processed
waste water from sewage and industry is processed
as drinking water.
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Pre-Treatment
Pre treatment is necessary to remove substances from the raw water that can pass (e.g.
Aluminium, Chloramines) or block / destroy the RO membrane
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Ideally the water treatment system has a direct feed system without a pre-treatment water
tank involved, as any kind of tank increases the risk of bacterial contamination. However,
some countries have a legal requirement of pre-treatment storage tanks. There are also
some advantages to have a small tank:
can be used for disinfection of the pre-treatment part of the water system
used in case of a fluctuating water supply
Due to its large volume, internal surface area and water which can be standing still during
non-operating times, the risk of bacterial contamination is high. Therefore regular checks of
the tank should include:
adequate water level according to the minimum and maximum levels
close fitting lid is securely in place
algal and bacterial contamination is cleaned regularly
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Multimedia filters are used to remove particulate matter in size from 500 to 50
microns. These large particles, such as dirt, silt and colloidal matter, cause the
incoming water to be turgid and unless removed will clog the resins of the
softener and carbon filters, damage the RO pump and foul the RO
membranes.
The degree of ‘contamination’ of the incoming water is measured using the silt
density index (SDI). An SDI higher than 3 usually require a sand filters and
cartridge filters as part of the pre-treatment filter range.
While sand filters use a single grade of sand media to remove particulates
(suspended solids) larger than 50 microns, multimedia filters consist of
multiple layers of different sized media, such as sand of different grain sizes
and gravel. The density of the media and different characteristics of each layer
improve particulate filtration. In a typical sand filter with one grade of grain
size, 90% of all filtration takes place in the top 8-10cm. In a multimedia filter,
filtration takes place in each layer.
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sediment as water moves through the tank .At the bottom Gravel
of the tank, water is transported back via a tube to the pre- (3,16 –
5, 6
the bottom to the top of the filter. This lifts the tightly
compressed media layers releasing the sediment and
flushing it to the drain.
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Water Softener
The water softener is a crucial part of the pre-treatment
system. Its main purpose is to “soften” the water by
removing calcium (Ca++) and magnesium ions (Mg++), in
order to protect the RO membrane from fouling and
blocking. Calcium and magnesium ions degrade the RO
membrane performance by forming mineral deposits on it.
As a consequence membrane life-time of the RO is
shortened and the risk of hard water getting to the patient
(due to high Ca++ and Mg++ levels) increases.
The softener is filled with resin beads which attract and
bind the polyvalent magnesium and calcium ions and
instead release monovalent sodium ions, which can be
easily removed by the RO membrane and rejected to
drain. Softeners are also capable of removing other
polyvalent cations such as iron and manganese, however
being somewhat limited in this regard.
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Carbon Filter
Adsorption
Adsorption is the adhesion of molecules of gas, liquid, or dissolved solids to a
surface.This process creates a film of the adsorbate (the molecules or atoms being
accumulated) on the surface of the adsorbent. It differs from absorption, in which a fluid
permeates or is dissolved by a liquid or solid.
Similar to surface tension, adsorption is a consequence of surface energy. In a bulk
material, all the bonding requirements (be they ionic, covalent, or metallic) of the
constituent atoms of the material are filled by other atoms in the material. However, atoms
on the surface of the adsorbent are not wholly surrounded by other adsorbent atoms and
therefore can attract adsorbates. The exact nature of the bonding depends on the details of
the species involved, but the adsorption process is generally classified as physisorption
(characteristic of weak van der Waals forces) or chemisorption (characteristic of covalent
bonding).
Adsorption is present in many natural physical, biological, and chemical systems, and is
widely used in industrial applications such as activated charcoal, and water purification.
Adsorption, ion exchange, and chromatography are sorption processes in which certain
adsorbates are selectively transferred from the fluid phase to the surface of insoluble, rigid
particles suspended in a vessel or packed in a column.
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The size of the carbon filter is dependent upon the maximum water flow required to meet
the needs of the clinical room. Therefore the carbon filters, and by definition the volume of
carbon used, have to be able to ensure that water is in contact with the carbon for a
minimum period of 10 minutes, but still provide adequate water to the RO and
subsequently the dialysis machines. This is known as the “Empty Bed Contact Time”. This
can be calculated using the following formula.
EBCT= V/Q
Where V = volume of carbon in litres and Q = water flow rate in litres per minute.
Example Calculation
Dialysis machines in use at peak times 20
Peak water consumption during disinfection (Q) 1200 l/hr = 20 l/min
Minimum EBCT 12 minutes
Volume of carbon needed [V=(QxEBCT)] 240 litres
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Chlorine breakthrough
Case Study
Case Study
A patient was admitted with a HB of 5.8 mg/dl and subsequent analysis of blood tests on
the patients showed an almost universal (91%) drop in their Hb levels compared to
previous tests in December 2008, with an average fall in haemoglobin of 2mg/dl between
November 2008 and January 2009.
RO Cartridge Pre-filter
RO Membranes
g water
Incomin
Perforated collection tube
Spacer
te Membrane
Permea
trate
Concen
Permeate collection material
Membrane
Spacer
Outer wrap
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Chlorine and chloramines will damage the RO membranes, hence the need for the
carbon filter before the RO. Scales deposits such as calcium, magnesium, organics and
dirt will accumulate on and eventually block the RO membrane. therefore regular
cleaning is required.
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Filter Effectiveness
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Contaminant Symptom
Aluminium Encephalopathy, bone disease, anaemia, myocardial infarction
Calcium, Magnesium Hard water syndrome, hypertension, headache, nausea and vomiting
Fluoride Bone disease
Nitrate Methemoglobinaemia and haemolysis, hypotension, nausea and vomiting
Copper Acute haemolytic anaemia, fever, hepatic damage, nausea and vomiting
Zinc Anaemia
Sodium Hypertension
Potassium Cardiac arrhythmias
Cadmium, Bone disease
Manganese
Chloramines Anaemia, haemolysis
Sulfates Metabolic acidosis, nausea and vomiting
Seleneium Neuropathy, anaemia
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Rejection Rate
The rejection rate is the percentage of total dissolved solids which are rejected (filtered
out) by the RO membrane, and can be calculated if you know the input and output
conductivity of the RO. The conductivity is the level of total dissolved solids in the water in
terms of parts per million (ppm) or MicroSiemens (µS/cm). So for example, if the input
conductivity is 100 and the output conductivity is 5, the rejection rate is 95%.
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Recovery Rate
The recovery rate is the amount of permeate produced in relation to the amount of pre-
treated water fed into the RO system.
For example if 1000l water enter the RO system and 700l leave the system as permeate
the recovery rate is 70%. Recovery rates for modern RO systems for dialysis range from
70-85% depending upon the quality of the incoming water and temperature. RO
membranes reduce their efficiency if the incoming water is very cold.
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Endotoxin monitoring
It is recommended to take a sample every 3 months from the end of
the water loop to test for endotoxin concentrations. The current
limits are < 0.25 eu/ml to indicate pure water and < 0.03 eu/ml for
ultrapure water. If the minimum amount of < 0.25 eu/ml is exceed
then high flux dialysis must be discontinued and remedial actions
taken to reduce the count.
Endotoxins are part of the outer membrane of the cell wall of Gram-
negative bacteria. Endotoxin is invariably associated with Gram-
negative bacteria whether the organisms are pathogenic or not,
such as Escherichia coli, Salmonella, Shigella, Pseudomonas,
Neisseria, Haemophilus influenzae, Bordetella pertussis and Vibrio
cholerae.
Endotoxins are small enough to pass across the membranes of high
flux dialysers into the patients blood stream. This can set of an
immune reaction, sever if the endotoxin levels are high. But even in
small concentrations their effect can result in a low grade immune
reaction in the pateint, resulting in increased beto2-microglobumin
production and other long tem complications in dialysis
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Contaminant Symptom
Bacteria Nausea, vomiting, fever, headache, chills, myalgia,
hypotension, septicaemia
Endotoxins Nausea, vomiting, fever, headache, chills, myalgia,
hypotension, shock, catabolism, β2-microglobulin amyloidosis,
osteopenia, EPO resistance
Esotoxins and other Nausea, vomiting, fever, hypotension, hepatitis, catabolism,
derived microbial β2-microglobulin amyloidosis, osteopenia, EPO resistance
products
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Conclusion
End of presentation.
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