Professional Documents
Culture Documents
01 11 2023 Case Stduies
01 11 2023 Case Stduies
By
Er. Chava Sreenivasa Rao,
Executive Engineer/System Studies-1
O/o Chief Engineer/Plg., PS/VS/VJA
1
Case Description
Study No.
1 Tripping of PTRs on E/F Protection in the Group Control Circuit Breaker
Panel at Bapatla SS for faults on 132KV Feeders emanating from Guntur
SS
2 Tripping of 132KV Piduguralla-Macherla Feeder immediately after closing
the ring.
132 KV feeders
132 KV Main Bus
at Bapatla
132 KV GC MOCB
132/33 KV 132/11 KV
16MVA PTRs 7.5MVA PTRs
33 KV Bus 11 KV Bus
132 KV Bus at Guntur
132 KV feeders
132 KV Main Bus
at Bapatla
132 KV GC MOCB Tripped on Non Dir. EL
132/33 KV 132/11 KV
16MVA PTRs 7.5MVA PTRs
33 KV Bus 11 KV Bus
132 KV Bus at Guntur
132 KV feeders
132 KV Main Bus
at Bapatla
132 KV GC MOCB
132/33 KV 132/11 KV
16MVA PTRs 7.5MVA PTRs
33 KV Bus 11 KV Bus
CASE STUDY-2
Tripping of the 132KV Piduguralla-Macherla Feeder immediately after
closing the ring.
Observations:
After attending the B/D, 132KV Piduguralla-Macherla Feeder was
test charged from one end. Stood ok. Ring was closed at the other
end. Tripped immediately on Distance protection. Same was the case,
when test charged from other end and ring closed at this end.
Action taken:
When Line was charged from one end, there is only potential and no
current. But, when ring was closed, there is load due to which the
induction zone around the conductor in the line is increasing.
Suspected that, due to loading of the line (current), induction zone is
increasing around the conductor in the line and is not sufficient with
the tree branches. Lines wing was requested to do thorough
patrolling of the Line and cleared all the suspected tree branches.
With this, the problem was resolved.
10
CASE STUDY-2 ……..
Tripping of the 132KV Piduguralla-Macherla Feeder immediately after
closing the ring.
132 KV Bus at Tadikonda
Feeder under
Break down
Tripped immediately
at the both ends
Tripped immediately
at the both ends
136 KV
18
CASE STUDY-3 ……..
136 KV
19
CASE STUDY-3 ……..
136 KV
20
CASE STUDY-3
21
CASE STUDY-4
Non Closing of 10/16MVA PTR HV Circuit Breaker at
132/33KV SS Repalle
Observations:
BHEL make 3ARS type SF6 Gas Circuit Breaker with
BLG500 Mechanism was available as HV Circuit Breaker.
Spring was found over charged and unable to discharge
the spring.
Action taken:
Peak time is nearing and unable to take the PTR into
service.
It is very difficult to manage the load in the peak hours
22
CASE STUDY-4 …..
Non Closing of 10/16MVA PTR HV Circuit Breaker at
132/33KV SS Repalle
Hence, decided to bypass the HV Circuit Breaker and
proposed to extend the trip pulse to 132KV Tenali Feeder
Circuit Breaker and 132KV Bapatla Feeder Circuit so that, it
will disconnect the 132KV Bus from all the sources.
For faults, if any, in the PTR, its HV Relays operates. As HV
Circuit Breaker is proposed for bypass, it is proposed to
extend the trip pulse from PTR HV Master Trip Relay to the
above 132KV Feeders duly providing Blocking Diodes, so
that 132KV Feeder Circuit Breakers will operate
independently for faults on the respective Feeders and both
the Feeder Circuit Breakers will operate for faults in the
Transformer.
Like this, PTR was taken back into service.
23
132KV Bus at Tenali 132KV Bus at Bapatla
10/16MVA PTR
33 KV feeders
132KV Bus at Tenali 132KV Bus at Bapatla
HV Breaker Trouble.
CB is bypassed
10/16MVA PTR
33 KV feeders
86 HV
TB
To HV TC-1 Prot. Trip
Blocking Diode
Disconnecting
type TB
To Tenali TC-2 Prot. Trip
Observations:
Detailed analysis revealed that, path was formed from P2
terminal of one of the HV CT to its head portion resulting
in non-reflection of proportionate current in the CT
Secondary resulting in differential current to the relay.
Action taken:
Jumper from P1 to CT Head was shifted to P2 to CT
head.
29
CASE STUDY-5……..
30
CASE STUDY-5……..
Action taken …..
To continue HV CTs in service, 1A secondary on HV Side
shall be stepped down to 0.5775A for Delta formation for
which 1/0.5775A Aux. CTs are required.
Existing LV Side CTs shall be replaced with 600/0.5775A
CTs.
1 set Aux. CTs which were lying since long were drawn
from TLC Stores, Gunadala.
Existing CTs on LV Side and CTs on LV side of PTR-1 at
Vinukonda SS which are having 600/1-0.5775,1-1A were
interchanged.
With this, we are able to continue the imported CTs on
HV side in service. These CTs are in service as on date
also.
31
132/33KV SS Tadepalli
15MVA PTR
132KV BUS
33KV BUS
32
Imported CTs on HV Side of PTR
33
Aux. CTs: Ratio: 1-0.65/0.577A, Class: PS
34
CASE STUDY-6
Non-clearing of the fault on 11KV Feeder leading to
Melting of the rock in the field due to snapping of the
11KV Conductor.
Observations:
11KV Feeder conductor snapped and fallen on a rock. It
was a high resistance fault.
11KV Feeder is having 200/5A CTs with 5/1A Aux. CTs.
The relays on the panel are rated for 1A.
Healthiness of the CTs were checked. During Primary
Injection Test, current was measured at the CT Junction
Box and also at the Aux. CT Junction Box. But, it is not
available at the Relay.
Further examination revealed that the cable from Aux.
CT Junction Box to C&R Panel got shorted.
35
CASE STUDY-6 …..
Non-clearing of the fault 11KV Feeder leading to Melting of the
rock in the field due to snapping of the 11KV Conductor.
Observations: …….
132/11KV 15MVA LV E/F was acted. But, PTR was not tripped
as Protection Trip (PT) and Remoted trip (RT) were paralleled at
the C&R Panel and kept in remote trip terminal. L/R Switch was
in Local Mode. Hence, LV MOCB not tripped.
As, it was high resistance fault with very minimal unbalance,
sufficient open delta voltage is not available at HV Directional
E/F Relay. Hence, it was not operated.
Action taken:
Defective Cable from Aux. CT Junction Box to 11KV Feeder
C&R Panel was replaced with the healthy cable.
Protection Trip and Remote Trip in the LV MOCB Control
Cable was separated. 36
132 KV SS Tadepalli
11 KV BUS
15 MVA . PTR-1
132 KV BUS
LV-1
HV-1
11 KV feeders
132 KV SS Tadepalli
11 KV BUS
15 MVA . PTR-1
132 KV BUS
LV-1
HV-1
11 KV feeders
11 KV Pedavadlapudi
Feeder
132 KV SS Tadepalli
11 KV BUS
15 MVA . PTR-1
132 KV BUS
LV-1
HV-1
11 KV feeders
11 KV Pedavadlapudi
Feeder
51 N
Feeder CTs: CT JB
200/5A
Wrong Connection
T N C L 52 TC
K21 K25 K23 K29 K22
86
Correct Connection
T N C L 52 TC
K21 K23 K29 K22
K25
86
CASE STUDY-7
After commissioning of the 132/33KV SS,
Vinukonda – PTR was Pulling out for faults on
33KV Feeders
Observations:
It was observed that, 3 Seconds IDMT O/L & E/L
Relays are in service on 33KV Feeders. Whereas
the LV Relays are of 1.3 Seconds IDMT.
Action taken:
Interchanged these 1.3 Seconds IDMT Relays on
LV side of PTR with 3 Seconds IDMT Relays on
11KV Feeder Panels at Guntur SS.
42
132/33 KV SS Vinukonda
33 KV BUS
132 KV 132 KV BUS
Chilakaluripet Vinukonda
16 MVA . PTR
LV-1
HV-1
33 KV feeders
R R R
132 KV SS Vinukonda
33 KV BUS
132 KV BUS
Vinukonda
132 KV
Chilakaluripet
16 MVA . PTR
LV-1
HV-1
33 KV feeders
R R R
LV CB Tripped
Feeder Protection
not operated
132 KV SS Vinukonda
33 KV BUS
132 KV 132 KV BUS
Chilakaluripet Vinukonda
16 MVA . PTR
LV-1
HV-1
33 KV feeders
R R R
1.3 Sec
IDMT Relay
3 Sec
IDMT Relay
132 KV SS Vinukonda
33 KV BUS
132 KV BUS
132 KV Vinukonda
Chilakaluripeta
16 MVA . PTR
LV-1
HV-1
33 KV feeders
R R R
Replaced with
3 Sec. IDMT
-
3 Sec
IDMT Relay
132 KV SS Vinukonda
33 KV BUS
132 KV BUS
132 KV Vinukonda
Chilakaluripeta
16 MVA . PTR
LV-1
HV-1
33 KV feeders
R R R
Replaced with
3 Sec
IDMT
-
3 Sec
IDMT Relay
CASE STUDY-8
Tripping of 31.5MVA PTR-2 on Differential Protection at
Guntur SS for faults on 33KV Feeders
Observations:
Differential Relay is of EE make DTH31 type Static Relay.
Tests were conducted on the PTR and the test results are found
satisfactory.
Healthiness of HV CTs, LV CTs and CT cables meant for Differential
Protection both in HV and LV and healthiness of the DTH31 were
checked.
Observed that, CT secondary IR Values of one of the LV CT are
almost zero. Hence, Indent was raised for 1 No. CT.
HV CT Ratio adopted: 225/1-0.5775-1A & LV CT Ratio adopted: 900/1-
0.57751-1A. At that time, these ratio CTs are no more available in any
of the Stores. Hence, 3 Nos. HV CTs with Ratio: 300-200-100/1-
0.5775,1-1A and 3 Nos. LV CTs with Ratio: 1200-800-400/1-0.5775,1-1A
were allotted 48
132 KV SS Guntur
PTR-1
LV-1
HV-1
33 KV BUS
132 KV BUS
PTR-2
HV-2 LV-2
PTR-1
LV-1
HV-1
33 KV BUS
132 KV BUS
PTR-2
HV-2 LV-2
33 KV feeder
225/ 0.5775 900/ 0.5775 tripped on fault
PTR-1
HV-1 LV-1
132KV Bus
33KV Bus
PTR-2
HV-2 LV-2
33 KV feeder
tripped on fault
PTR-2 was taken back into service
duly rectifying LV2 CT
CASE STUDY-8…….
Tripping of 31.5MVA PTR-2 on Differential Protection at
Guntur SS for faults on 33KV Feeders.
Action taken:
As replacement of 6 Nos. CTs for fault in 1 No. LV CT,
alternate options were explored. The defective LV CT was
shifted to SPM for improving the IR values by keeping it in
the heating chamber.
Oil was drained completely. During draining, it was
observed that, about 1 glass of water was found at the
bottom chamber of the CT.
There is no improvement in IR Values even after keeping
the CT in the Heating Chamber for 24 hours.
52
CASE STUDY-8…….
Tripping of 31.5MVA PTR-2 on Differential Protection at
Guntur SS for faults on 33KV Feeders.
Action taken:
CT bottom chamber was opened and formation of sludge was
observed and it became a paste due to keeping it in the heating
chamber. All the paste like sludge was removed and Teflon
sleeves were provided to all the CT Secondary leads. Now, IR
values were checked. Found improved. CT was kept back in its
location and PTR was taken into service.
Observations:
Healthiness of the Distance Relay (ALSTOM make PYTS204
type) on Vinukonda Feeder at Chilakaluripet Feeder was
ensured. But, it happened, 3 to 4 times. Suspected some tree
clearance issue in the 132KV Line and requested the Lines wing
to carryout thorough patrolling of the line. 53
CASE STUDY-9
Tripping of 132KV Vinukonda Feeder also at 132KV SS
Chilakaluripet for faults on 33KV Feeders at Vinukonda
SS.
Action taken:
After thorough patrolling of the line, number burnt tree
branches were observed in the line. After clearing all the
tree branches which are in the vicinity of the line, the
problem was resolved and no more 132KV Feeder tripping
for faults on 33KV Feeders.
54
132 KV SS Vinukonda
33 KV BUS
132 KV 132 KV BUS
Chilakaluripet Vinukonda
33 KV feeders
16 MVA . PTR
LV-1 LV-1
HV-1
R R R
132 KV SS Vinukonda
33 KV BUS
132 KV 132 KV BUS
Chilakaluripet Vinukonda
33 KV feeders
16 MVA . PTR
LV-1
HV-1
R R R
132 KV Feeder
also tripped on Z1
33 KV BUS
132 KV BUS
Vinukonda
132 KV
33 KV feeders
Chilakaluripet
16 MVA . PTR
LV-1
HV-1
R R R
Action Taken:
It was opined that, part of the MVAR requirement of
Gorantla SS can be met from Tadikonda SS by extending
this 33KV Supply to Tadikonda SS and keeping the
7.2MVAR Capacitor Bank available at Tadikonda SS in
service.
59
CASE STUDY-10
Lifting the Load Reliefs at 33/11KV SS Gorantla when only
available 31.5MVA PTR was failed at Tadikonda SS.
Action Taken: …….
With this, load on 33KV Guntur-Tadepalli Feeder spared
for Gorantla SS was limited to below 320A. Now Load
Relief lifted during peak time at Gorantla SS.
60
132 KV BUS at Tadikonda
132/33KV,
31.5MVA PTR
33 KV BUS at Tadikonda
33 KV BUS Gorantla
33 /11 KV PTR
33 KV Bus at Guntur SS
132 KV BUS at Tadikonda
33 KV BUS at Tadikonda
7.2 MVAR
Cap. Bank
33 KV BUS Gorantla
33 KV Bus at Guntur SS
132 KV BUS at Tadikonda
33 KV BUS at Tadikonda
7.2 MVAR
j 100 A Cap. Bank
j 100 A
33 KV BUS Gorantla
319A=306 + j 90
33 /11 KV PTR
Load Relief Lifted
33 KV Bus at Guntur SS
CASE STUDY-11
Tripping of 132/11KV 15MVA PTR after reaching certain
load after replacement of failed LV CT at Macherla SS
Observations:
Failed LV CT in R Phase was replaced.
All the burnt cables from LV CTs to CT Junction Box were
also replaced.
PTR is having DTH31 Relay as Differential Relay.
After conducting the Primary Injection Test, PTR was taken
back into service. But, it was tripped after reaching certain load.
Action taken:
While removing the burnt cables, loops in the Delta formation
in the CT Junction Box was not noted.
Suggested simply to follow the loops for Delta formation in the HV
CT Junction Box. With this, the problem was resolved.
64
132 KV SS Macherla
15 MVA . PTR
LV-1
11 KV feeders
HV-1
132 KV BUS
R R
11 KV BUS
R R
PTR tripped on
Differential protection
132 KV SS Macherla
11 KV BUS
15 MVA . PTR
11 KV feeders
HV LV
132 KV BUS
R R
11 KV BUS
15 MVA . PTR
LV
11 KV feeders
HV
132 KV BUS
R R
Wrong Delta
formation
HV CTJB LV CTJB
A11
D A21
R2S1
R2S1 7 T 8
R2S3
R2S3 H
A31 31 A41
Y2S1
12
Y2S1 11
Y2S3
Y2S3
A61
A51 16 B2S1
B2S1 15
B2S3
B2S3
After Correction
of Delta formation
CASE STUDY-12
Unusual sounds from the PTRs at 132/33 Substations at
Repalle and Tenali
Action taken:
33KV Feeders at Repalle SS were hand tripped one after the other.
Immediately after hand tripping the 33KV Bhattiprolu Feeder,
humming of the PTRs both at Repalle and Tenali Substations became
normal.
B/D declared on 33KV Bhattiprolu Feeder.
Suspected that, sufficient tree clearance is not there in the 33KV
Bhattiprolu Feeder.
Suspected that, there is a continuous sparking between the line and
the tree branches resulted in change in the humming.
But, this sparking current is not sufficient operate the relay and in
turn to clear the fault.
After clearing all the suspected tree branches in the Line, the 33KV
feeder was charged and no abnormality was observed. 71
132KV Bus Parchur 132KV BUS Guntur
33KV feeders
33KV feeders
33KV feeders
33KV feeders
33KV feeders
CB Hand
33KV feeders
tripped
76
CASE STUDY-13 ……
Action taken …..
220KV VTS-2 Feeder and Ongole Feeder on Bus-2.
Bus coupler shall be opened and all the 132KV Rings
shall be kept open at appropriate point.
Finally VTS-1 Feeder was taken into service by
implementing the above and bypassing the failed CT.
Now, 220KV VTS-Tadikonda-1 Feeder is radial feeding and
for any faults on the feeder, it will be cleared by operation
of respective relays and opening of the Circuit Breaker at
VTS end.
77
220KV Bus at Tadikonda SS
PTR-1 PTR-2 PTR-3
Normal arrangement
Bus -2
BC
Bus -1
220 KV VTPS-2 Feeder
220 KV Ongole Feeder
After re-arrangement
Bus -2
BC
Bus -1
220 KV VTPS-2 Feeder
220 KV Ongole Feeder
Observations:
For R Phase faults on 220KV Rentachinthala-VTS
Feeder, 220KV Tallapalli-Rentachinthala Feeder is also
tripping on Main-2 protection at Tallapalli SS.
82
220 KV Bus VTS
220 KV Bus
Rentachinthala
83
CASE STUDY-15……
Action taken:
84
A11
A31
A51
A71
E21
Faulty
E41
E61
E81
85
220 KV Bus VTS
86
CASE STUDY-16
132/11KV 7.5MVA PTR-3 Tripped on LV E/F Protection at
132/33-11KV SS Bapatla
Observations:
132/11KV 7.5MVA PTR-3 was in parallel with 132/11KV
7.5MVA PTR-4.
Observed that, Current in B Phase in LV-3 is becoming
zero.
Further examination revealed that, some time back
overhauling of this PTR was carried out.
At the time of overhauling, while opening the HV
Bushing in B Phase, Agency was unable to remove the HV
Lead. Hence, it was break with hacksaw cutting from side
inspection cover. After completion of overhauling, this
was joined by brazing. 87
CASE STUDY-16
132/11KV 7.5MVA PTR-3 Tripped on LV E/F Protection at
132/33-11KV SS Bapatla
Observations:
In the time run, the brazing has some high resistance,
hence current in this phase is becoming zero and passing
both the currents through PTR-4.
Action taken:
As elimination of the 11KV features at EHT Substations
is in the process, this 7.5MVA PTR was removed from
service. After few months, 4th PTR was also switched off
as 11KV features were completely removed.
88
132 KV Bus at Guntur
132 KV feeders
132 KV GC MOCB
R
PTR HV BUS
132/33 KV 132/11 KV
16MVA PTRs 7.5MVA PTRs
33 KV Bus 11 KV Bus
CASE STUDY-17
Stepping up of power supply from 132KV Potential to 220KV Potential
at 220KV SS Narasaraopet and exporting to 220KV SS Podili:
Observations:
132KV SS Narasaraopet was upgraded to 220KV SS by LILO of
220KV VTS-Podili Feeder.
Under normal condition, Power is importing from VTS., stepping
down at Narasaraopet, meeting the Station Load requirements,
Chilakaluripet SS Loads and also Vinukonda SS Loads. There is
export of power to 220KV SS Podili also.
132KV Chilakaluripet-Tadikonda D/C Line ring via Nallapadu and
Marripalem Substations was also in closed position.
Whenever, 220KV VTS-Narasaraopet Feeder tripped on fault, there
was import of power to Narasaraopet SS from Chilakaluripet SS. It
was meeting the Narasaraopet station requirement and also stepping
to 220KV potential and export to Podili resulting in over loading of
220KV VTS-Tadikonda Feeders.
90
9 10
C11
9 10
C31
9 10
C51
9 10
C71
132 Chilakaluripet Feeder
3 Protection at NRT SS
4
3 4
K103
3 4 K102
3 4 86
PODILI
VTPS
132 KV
Marripalem
Load 132 KV
Vinukonda
9 10
C11
9 10
C31
9 10
C51
9 10
C71
132 Chilakaluripet Feeder
Protection at NRT SS
3 4
3 4
K103
3 4 K102
3 4 86
132 KV
132 KV
Power Flows when VTS-NRT Feeder tripped Bus 132 KV
132 KV Nallpadu Tadikonda
Chilakaluri Peta
PODILI
VTPS
132 KV
Marripalem
Load 132 KV
Vinukonda
9 10
C11
10 9
C31
9 10
C51
9 10
C71
3 4
LK
3 4
K103
3 4 K102
3 4 86
132 KV
Bus 132 KV 132 KV
Chilakaluri Peta 132 KV Nallpadu Tadikonda
PODILI
VTPS
132 KV
Marripalem
Load 132 KV
Vinukonda
CASE STUDY-17…….
Action taken:
132KV Narasaraopet-Chilakaluripet Feeder at Narasaraopet SS is
having Phase wise Directional O/C Relays and Directional E/F Relay
(Alstom make CDD type Electro Mechanical Relays).
As 2 O/L Relays are sufficient to clear all the Phase-Phase faults,
Relay in Y Phase is redundant and hence, utilized as Reverse Power
Relay by reversing the current terminals at the rear side of the relay
and extending the Trip Pulse through Link (LK) by keeping the Plug
setting at 0.5A (50%).
Whenever, 220KV VTS-Narasaraopet Feeder is out of service, due to
tripping of 132KV Narasaraopet-Chilakaluripet Feeder on reverse
power relay, Narasaraopet Station met from Podili SS.
With this, over loading issue on 220KV VTS-Tadikonda feeders in
the above contingency was resolved.
94
CASE STUDY-18
Sudden increase in Tan Delta Value of CTs on 220K
Srisailam-1 Feeder at 220KV SWS. Tallapalli
Following are the 220KV Feeders/ICTs connected to
220KV SWS Tallapalli.
3 Nos. Generating Stations and PGCIL SS are connected
with Tallapalli SS.
4 Nos. 220KV Feeders are from VTPS (with LILO of
Circuit-2 at Rentachinthala SS)
3 Nos. 220KV Feeder are from Nagarjuna Sagar HES
(220KV TZDC Line and 220KV SZSC Line)
2 Nos. 220KV Feeders from Srisailam HES
3 Nos. ICTs from 400KV PGCIL SS adjacent to it.
1 No. 220KV Feeder from Chalakurthy SS
95
SINGLE LINE DIAGRAM OF 220 KV SWITCHING STATION, TALLAPALLI
220 KV RENTACHINTALA
220 KV CHALAKURTHY
220 KV SRISAILAM - I
220 KV VTS - IV
Sno. 12371/84
(SS)
Sno. 28
Bharat Switch Gear Mfg. Switch Gear Mfg. Switch Gear Mfg.
Isolators Mfg. Co. (P) Ltd, Hyd. Co. (P) Ltd, Hyd. Co. (P) Ltd, Hyd.
Switch Gear Mfg SGM (SMC) GR Power HLM (Oblum) Co. Hyd.
Co(P) Ltd, Hyd HLM (ESESS) (ESESS) (ESESS)
HLM Sno.29 SL Electrical PVT Ltd. Sno: 32
Make:HLM HLM (Oblum) (SMC)S.No: S.No: 0372/1/4 (Oblum)
Sno.1112
(Oblum) S.No: 35 0372/1/10 Sno: 23 S.No: 120. S.No: 2AD03032 S.No: 2AD03064 S.No: 2AD03065
S.No: 27
BUS - II BUS - 4
GE
HLM
BHEL (Oblum) BHEL
Rɸ : 37994025198
HLM Rɸ : 2223684
(Oblum)
Rɸ: 2223652 BUS SECTION - II Yɸ: 37994025199 Sno.34 Yɸ: 2223681
B ɸ: 37994025158
Yɸ: 2223655 B ɸ: 2223688 CIRCUIT BREAKER
Sno. 29
Bɸ: 2223651
WAVE TRAP
MEHRU CGL
97
CASE STUDY-18 …….
Observations …..
Based on the QA recommendations, Maintenance wing
has raised the Indent. But, the CTs are not allotted by the
concerned wing stating that the procedure is to be
followed for the allotment.
All this information came to my notice. To avoid the risk
if any, though one month time have not completed, Tan
Delta value of the above two CTs were checked after 20
days. To my surprise, the Tan Delta Value was above 6%.
Really, if the Tan Delta value measured is true, CT tank
shall be too hot. As expected, respective CTs Tank was
too hot. CTs declared defective and the Feeder was not
taken into service. Then pressures started from HQ as
spare CTs are readily available.
98
CASE STUDY-18 …….
Action Taken:
99
CASE STUDY-19
Tripping of 100MVA PTR-1 on PTR Trouble Trips and PTR-
2 on loss of DC for faults on 132KV Feeders emanating
from Macherla SS
Observations:
All the PTR trouble trips were displayed on the Reyrolle
make DuoBiasM type Relay.
Suspected that this Relay is defective. Suspected PTR-2
Neutral Earthing is not proper.
Action taken:
a) LC was taken on PTR-1 for replacing the DuoBiasM
type Relay with the healthy one brought from Ongole.
10
0
CASE STUDY-19 ……
Tripping of 100MVA PTR-1 on PTR Trouble Trips and PTR-
2 on loss of DC for faults on 132KV Feeders emanating
from Macherla SS
Action taken: ……..
b) After keeping PTR-1 in service, LC was taken on PTR-
2. Earth Pits resistance of all the 4 Nos. Earth Pits of PTR-
2 were checked. Earth Pit Resistance of all the 4 Nos.
Earth Pits were on high side. It is noticed that, these
Earth Pits are not connected to the Grid. As a temporary
measure, all these Pits are linked with the Grid with the
removed defective 12 Core 2.5 sq.mm copper cable. Later,
permanent arrangement was done. With this, the problem
was resolved.
10
1
132 KV Bus 132KV Bus
220 KV Bus Rentachinthala Macherla
Rentachinthala
PTR -2
132 KV feeders
PTR -1
132 KV Bus 132KV Bus
220 KV Bus Rentachintala
Rentachinthala Macherla
PTR -2
132 KV feeders
PTR -1
132 KV feeders
PTR -1
Observations:
I came to know that, AE/Maintenance/132KV SS/
Chilakaluripet has taken LC on 132KV Vinukonda Feeder
Circuit Breaker at Chilakaluripet SS for arresting the Air
Leakages from the Air Pipe Line system.
The Circuit Breaker is of ABB make SF6 Gas Circuit
Breaker with Pneumatic operating mechanism.
Air pressure in the Air Reservoir is to be made zero to
attend the air leaks.
It was erected during 1996 and commissioned during
1999. The issue was taken up during 2013 i.e. after
erection of 17 Years. 10
5
CASE STUDY-20
Non Closing of 132KV Vinukonda Feeder Circuit Breaker
at 132/33KV SS Chilakaluripet
Observations: …..
As per my knowledge, once air pressure is made zero,
building the pressure is very difficult in the pneumatic
system of ABB. Hence, I alerted the maintenance
personnel that, building the air pressure may become an
issue.
NCT
N N
Y B
Y
Y
First version – Repalle SS
R
200 KVAR
200
7.3 KV
KV
AR NCT
7.3 N N
KV
400
400KVAR
KVAR
7.3 KV
7.3 KV
NCT
N N
Y
7.2 MVAR , 38 KV Capacitor bank
Second Version – Bapatla SS
CASE STUDY-21 ….
Standardization of Capacitor Cells and Ratio of the CTs in
the 33KV Capacitor Banks.
Third Version:…….
Here, in each phase, 3 Nos. Cells are connected in
parallel. That means, 3 cells per phase (OR) 9 Cells per
star and two such stars totaling 18 Cells.
NCT is connected between these two starts.
In this case, if any of the capacitor cell is
failed/defective, one of the parallel cell shall be kept in
isolation in the other two phases also in that Star.
Cooper Power Systems make Capacitor Banks are of
this design.
Failure rate of Cooper Power System make Capacitor
Cells is negligible. 11
7
Third Version at Piduguralla SS
R
R
400
KVAR NCT
21.94
N N
KV
B
Y
Y
CASE STUDY-21 ….
Standardization of Capacitor Cells and Ratio of the CTs in
the 33KV Capacitor Banks.
Action Taken:…….
a) 7.2MVAR Capacitor Banks with 36 Cells with 200KVAR
21.9KV Rating with external fuse Protection and vertical
mounting.
b) 14.4MVAR Capacitor Banks with 36 Cells with 400KVAR
21.9KV Rating with external fuse Protection and vertical
mounting.
c) Instead of 240-120/1-1A CTs, 33KV Feeder CTs (400-200/1-
1A) will be used for Capacitor Bank Protection also. With
this, CT inventory for Capacitor Bank can’t maintained
separately.
d) By providing external fuse protection, renewal of the fuse
can be done duly ensuring its healthiness. 12
2
CASE STUDY-21 ….
Standardization of Capacitor Cells and Ratio of the CTs in
the 33KV Capacitor Banks.
Action Taken:…….
e) Oil leaks can be minimized as the cell is vertically
mounted.
f) Balance Capacity of the Capacitor Bank is increased in
case of failure of one of the cell in the Bank.
Nowadays, Capacitor Banks being procured is meeting the
above specification i.e.
a)36 Nos. 200KVAR 21.9KV Capacitor Cells with external
fuse protection and vertical mounting arrangement in case
of 7.2MVAR Capacitor Banks and
b)36 Nos. 400KVAR 21.9KV Capacitor Cells with external
fuse protection and vertical mounting arrangement in case
of 14.4MVAR Capacitor Banks. 12
3
CASE STUDY-22
Unusual noise observed form HV Y Bushing from the
31.5MVA PTR-1 of EMCO make at 132/33KV SS Marripalem
Action Taken:
As per the request of this office, PTR was taken out from
service.
Tests were conducted on the PTR and all the test results
are found satisfactory.
Hence, PTR was taken back into service on the same
day and kept under observation.
Again on 18-10-2014: Maintenance personnel informed
that Buchholz Alarm came on the above PTR.
12
4
CASE STUDY-22 …..
Action Taken:
As per instructions of this Office, PTR was taken out
from service.
All the Tests were conducted on the PTR and the test
results found satisfactory. Hence, PTR was taken into
service at 20.59 Hrs. on the same day and requested to
keep the continuous vigil on the PTR, particularly,
collection of Gas, if any, may be checked for every 15
minutes.
Within an hour, Substation shift personnel reported that,
there is dip in the oil level in the Buchholz Relay
chamber. They also informed that, some unusual noise is
coming from HV Y Phase Bushing.
Instructed the shift personnel to isolate the PTR from
service immediately. 12
5
CASE STUDY-22 …..
Action Taken:
Next day i.e. on 19-10-214, all the tests were conducted
on the PTR. To our surprise, Tan Delta value of the
Bushing in HV Y Phase was 200% which was within the
limits in previous cases.
Oil sample was sent for DGA Analysis. Test results
revealed that, there was high discharge of energy.
Bushing in HV Y Phase Bushing was replaced with the
healthy bushing.
Filtration was carried out.
Again after ensuring all the test results are satisfactory,
PTR was taken back into service at 15.30 Hrs. on 21-10-
2021.
Same PTR is in service even today at the same SS.
12
6
CASE STUDY-23
Replacement of 50MVA PTR LV Circuit Breakers at 132KV
SS Chilakaluripet duly bypassing the existing LV VCB by
forming the LV Auxiliary Bus
Observations:
GE make OX36 Type VCBs are available as LV Circuit
Breakers for both the 50MVA PTRs. These VCBs are 25 years
old and failure model and giving trouble frequently.
Almost all the 33KV Feeders emanating from Chilakaluripet
SS are Industrial Feeders and majority of the consumers are
in Open Access. Hence, consent of Industrial Consumers
those who are in OA is required for availing LC.
Station Load was about 70MW. In no case, it will be less than
60MW. Hence, taking LC on any of the PTR without load
relief/diversion for replacing the LV VCB is very difficult.
12
7
CASE STUDY-23 ……
Replacement of 50MVA PTR LV Circuit Breakers at 132KV SS
Chilakaluripet duly bypassing the existing LV VCB by forming
the LV Auxiliary Bus
Action taken:
Proposed to form an Auxiliary Bus, between Boom on LV
CTs and Boom just before LV Isolator, to bypass the LV
VCB.
LC was taken only for few hours. Auxiliary Bus was formed
and LV VCB was bypassed. LV CTs were continued in
service.
For faults, if any, in the PTR, its Protection operates and
send trip pulse to its HV Circuit Breaker.
Next, instead of sending trip pulse to its LV Circuit Breaker,
it will be extended to the adjacent PTR LV VCB.
12
8
CASE STUDY-23……
Replacement of 50MVA PTR LV Circuit Breakers at 132KV SS
Chilakaluripet duly bypassing the existing LV VCB by forming
the LV Auxiliary Bus
Action taken
LV Aux. Bus was formed and VCB was bypassed. LV VCB was
dismantled.
We have taken our own time for new foundation for new BHEL
make VCB.
After complete curing, LC was taken for few hours and Aux.
Bus was removed. New VCB was erected and wiring completed.
After conducting the pre-commissioning tests and restoring
the Normalcy in protection, new LV VCB was taken into service.
In the same manner, LV VCB of the other PTR was also
replaced.
12
9
CASE STUDY-23……
Replacement of 50MVA PTR LV Circuit Breakers at 132KV
SS Chilakaluripet duly bypassing the existing LV VCB by
forming the LV Auxiliary Bus
Action taken
We have taken our own time for new foundation for new
BHEL make VCB.
After complete curing, LC was taken for few hours and
Aux. Bus was removed. New VCB was erected and wiring
completed.
After conducting the pre-commissioning tests and
restoring the Normalcy in protection, new LV VCB was
taken into service.
In the same manner, LV VCB of the other PTR was also
replaced.
13
0
Bypassing the LV VCB
CASE STUDY-24
Tripping of the PTR-2 which was in service on LV E/F
Protection while availing LC on PTR-1 at Marripalem SS
Observations:
For availing LC on 31.5MVA PTR-1, LV VCB was hand
tripped.
Next, HV CB was also hand tripped.
Immediately, PTR-2 LV VCB tripped on LV E/F Relay.
Suspected LV VCB of PTR-1 on which LC is proposed is
defective.
PTR-2 was taken back into service.
Action Taken: High Voltage Test (Vacuum Integrity Test)
was conducted on the LV VCB of PTR-1 and observed that
High Voltage Kit tripped at 12KV during the test on Pole
Limb in R Phase. It was replaced with the healthy pole limb.
13
7
132 KV SS Marripalem
PTR-1
LV-1
HV-1
LC required on PTR - 1
33 KV BUS
132 KV BUS
HV-2 LV-2
PTR-2
132 KV SS Marripalem
PTR-1
LV-1
HV-1
LV -1 Hand
Tripped
33 KV BUS
132 KV BUS
HV-2 LV-2
PTR-2
132 KV SS Marripalem
PTR-1
LV-1
HV-1
HV -1 Hand
Tripped
33 KV BUS
132 KV BUS
HV-2 LV-2
PTR-2
132 KV SS Marripalem
PTR-1
LV-1
HV-1
33 KV BUS
132 KV BUS
HV-2 LV-2
Immediately
PTR-2 LV -2 also Tripped
on E/F Relay
132 KV SS Marripalem
PTR-1 LV-1
HV-1
33 KV BUS
132 KV BUS
HV-2 LV-2
PTR-2 LV -2 closed
CASE STUDY-25
Unusual sounds from the PTRs at Bapatla
Substation.
Action taken:
33KV Feeders at Bapatla SS were hand tripped one after
the other.
Immediately after hand tripping the 33KV
Pedanandipadu Feeder, humming of the PTRs at Bapatla
became normal.
B/D declared on 33KV Pedanandipadu Feeder.
Suspected that tree clearance was not sufficient in the
33KV Line. There is sparking between the line and the tree
branches. But, this current is not sufficient to operate the
E/F Relay to clear the fault.
After clearing all the suspected tree branches, the 33KV
feeder was charged and no abnormality was observed. 14
3
132 KV Bus at Guntur
132 KV Bus at Parchur
132/33 KV PTRs
33 KV Bus
33 KV feeders
33 KV feeders
132/33 KV PTRs
Unusual Humming
from PTRs at Bapatla SS
33 KV Bus
High Resistance
fault
33 KV feeders
33 KV feeders
132/33 KV PTRs
PTRs Humming
Normal
33 KV Bus
Hand Tripped CB
33 KV feeders
33 KV feeders
Action Taken:
The relay is removed from the case. Direction element is
made free by cleaning with the CTC. After that, it was
taken back into service.
15
0
132 KV SS Repalle
132 KV BUS
R 67N R 67N
50 MVA
31.5 MVA PTR -2
PTR -1
R 51N R 51N
33 KV BUS
132 KV SS Repalle
132 KV BUS
HV -2 Closed
R 67N R 67N
50 MVA
31.5 MVA PTR -2
PTR -1
R R 51N
51N
33 KV BUS
132 KV SS Repalle
132 KV BUS
R 67N R 67N
50 MVA
31.5 MVA PTR
PTR
R 51N R 51N
33 KV BUS
ER make TJM12 type Relay
CASE STUDY-28
Over Loading of 132KV Tadepalli Feeder at Guntur SS
immediately after tripping 132KV Tadikonda-Tadepalli
Feeder on fault.
Observations:
The above operations lead to supply failure to AP
Secretariate, CM Camp Office and also to Railways.
Action taken:
Sectionalising Isolator in the 33KV Bus between PTR-2 & PTR-
3 kept in open.
Trip pulse extended to LV-3 also from the Protection Relay on
Tadikonda Feeder Panel which will automatically cut the load.
With this, load is limited on 132KV Guntur-Tadepalli Feeder
and able to maintain uninterrupted supply to the important
loads which are on PTR-1&2.
15
5
132/33 KV SS Tadepalli
132 KV Bus
Tadepalli
33 KV Bus
50 MVA
132 KV Bus
Tadikonda
33 KV feeders
31.5 MVA
132 KV Bus
Guntur
132 KV Bus
Auto nagar
31.5 MVA
132 KV Bus
Gangur
132/33 KV SS Tadepalli
50 MVA
132 KV Bus
Tadikonda
33 KV feeders
31.5 MVA
132 KV Bus
Guntur
132 KV Bus
Auto nagar
31.5 MVA
132 KV Bus
Gangur
132/33 KV SS Tadepalli
33 KV Bus
132 KV Bus
Tadepalli
50 MVA
132 KV Bus
Tadikonda
33 KV feeders
Tripped on Fault
31.5 MVA
132 KV Bus
Guntur This Feeder also
tripped on O/L
132 KV Bus
Auto Nagar
31.5 MVA
132 KV Bus
Gangur
132/33 KV SS Tadepalli
132 KV Bus
Tadepalli Automatic tripping of LV 3
132 KV Bus to reduce Load
Tadikonda
50 MVA
Tripped on Fault
33 KV feeders
132 KV Bus
Guntur
31.5 MVA
132 KV Bus
Auto Nagar
16
6
CASE STUDY-31 …..
33KV Fault levels has increased at 132/33KV SS Guntur
after augmentation of PTRs from 2*50MVA to 3*50MVA
Observations & Action taken:
After completion of the Maintenance works, once again
they have to give interruption to the loads connected on
LV-3 Bus Section for de-parallel PTR-3 for which there are
some pressures from Operation wing. Hence, some times,
they continued PTR-3 in parallel with other two PTRs.
MRT office is located 200 meters away to the 33KV Bus.
In such a situation, if any of the 33KV Feeder tripped on
heavy fault, we are able to hear the impact of breaking the
fault current by the respective feeder Circuit Breaker.
After enquiry with the shift personnel, they confirmed that
PTR-3 is in parallel with the other two PTRs.
16
7
CASE STUDY-31 ……
33KV Fault levels has increased at 132/33KV SS Guntur
after augmentation of PTRs from 2*50MVA to 3*50MVA
Observations & Action taken:
In the mean time, 50MVA PTR-3 was replaced with the 80MVA
PTR which has aggregated the fault levels further.
After detailed analysis, it was proposed to provide Bus
Section Circuit Breaker to overcome these constraints for
which many of our Engineers have opposed the proposal.
But, providing Sectionalizing Circuit Breaker is not a new
concept. It is a usual practice in the Indoor Substations and
proposed in all the 220/33KV Substations proposed in APCRDA.
I have seen personally in one of the Maha TRANSCO SS during
2012.
At last, the then Chief Engineer was kind enough and agreed
for my proposal.
16
8
BUS
Sectionalised
CB
Isolator Bus Isolator
Section CB
CB
Bus
Sectionalised
CB
CASE STUDY-31 ……
33KV Fault levels has increased at 132/33KV SS Guntur
after augmentation of PTRs from 2*50MVA to 3*50MVA
Observations & Action taken:
Fault levels have further increased due to Double LILO
of 132KV Guntur-Tenali D/C Line at 220/132KV SS
Prathipadu.
220 KV DC from PS -1
220 KV DC from PS -2
220 KV DC from PS -3
1040 MW Generation
220 KV DC from PS 4
400 KV Ghani
BC
Bus -1
Bus -2
ICT-1
ICT-2
1040 MW Load
ICT-3
Somayajulapalli -1 & 2
2*290 MW
220 KV DC from PS -1
Bus -1
220 KV DC from PS -2
220 KV DC from PS -3
220 KV DC from PS 4
1040 MW Generation
400 KV Ghani
ICT-1
ICT-2
460 MW Export to Load
Bus -2
ICT-3
Somayajulapalli -1 & 2
220 KV DC from PS -1
260 MW Load
220 KV DC from PS -2
220 KV DC from PS -3
1040 MW Generation
220 KV DC from PS 4
400 KV Ghani
Bus -1
Bus -2
ICT-1
ICT-2
780 MW Load
ICT-3
ICT-1 ICT-2 ICT-3
400 KV Ghani
Bus -1
Bus -2
220 KV DC from PS -1
220 KV DC from PS -3
Somayajulapalli -1 & 2
220 KV DC from PS -2
220 KV DC from PS 4
Bus -1
Bus -2
220 KV DC from PS -1
220 KV DC from PS -3
Somayajulapalli -1 & 2
220 KV DC from PS -2
220 KV DC from PS 4
Bus -1
BC
Bus -2
Ghani 1 & 2
Bilakala
Gudur Srisailam Brahmana Nanoor
Kotkuru 1 & 2
1&2
Nandyala -1 & 2
Bus -1
Bus -2
Ghani 1 & 2
18
1
CASE STUDY-32……
c) During low-solar and no-solar time, 220KV Ghani-
Somayajulapalli SMDC Line will be in idle condition. During
this period, ICTs at Narnoor are over loading. To resolve this
issue, during low-solar and no-solar time, 220KV BC at Ghani
kept in closed position. With this, over loading of ICTs at
Narnoor during low-solar and no-solar time was also resolved.
d) This daily exercise was going on. One day, I got the doubt
that, tripping the 220KV BC during high solar and closing
during low-solar/no-solar on daily basis appears not good.
Hence, alternate arrangements were explored.
18
2
CASE STUDY-32….
e) At 220KV SWS/Somayajulapalli: Ghani-1&2 Feeders and
Nandyala-1&2 Feeders were kept on 220KV Bus-2 and
remaining 220KV Feeders were kept on 220KV Bus-1. Bus
Coupler kept in open position. Normalcy restored at 400KV SS
Ghani. With this, the problem was resolved completely and
avoided daily exercise of tripping and closing the 220KV Bus
Coupler Circuit Breaker at Ghani.
f) But, in the above arrangement, we are losing the redundancy.
g) Hence, as a permanent measure, replacement of conductor on
220KV Ghani-Somayajulapalli DC Line was proposed with
equivalent ACSS conductor and same is under implementation.
h) Augmentation of ICTs from 2*315MVA to 2*315+1*500MVA
was also proposed at 400KV SS/Narnoor and it is under
18
implementation. 3
CASE STUDY-33
Tripping of 132/33KV 31.5MVA PTR on LV E/F Protection
at 132/33KV SS Kandukur.
Observations:
31.5MVA PTR is tripping on LV E/F Protection during
early hours of the day. PTR was tested and the test results
are found satisfactory.
Action taken:
Enquired with DEE/MRT/Ongole about protection
available for 31.5MVA PTR-1. ABB make ICM21NP (Non-
Directional Electro Mechanical Relays) are available on LV
side of PTR. Requested to replace with the Numerical
Relay immediately, if Relay is readily available.
Above Electro Mechanical Relay was replaced with the
Numerical Relay.
18
4
132 KV SS Kandukur
132 KV BUS
R R
31.5 MVA
50 MVA PTR
PTR
R R
1200/ 1A 800/ 1A
R=96.45A, Y=252.4A,
B=98.19A & N=158.1A
33 KV BUS
CASE STUDY-33……
M M 25,52,000 Units
21,74,00 Units
Wave Trap
116 MW,
284 A, 138 MW,
347 A, 389 A,
305 A 360 A,
376 A
Wave Trap
400 KV Bus 2
400 KV Bus 1
19
7
220KV Bus PT at Settipalli SS
CASE STUDY-36 …..
Tripping of 220/11KV PTRs at 220KV Settipalli LI SS on
Over Flux Protection and observing smokes from one of
the 220KV Bus PT.
Action Taken …….
220KV Bus PT Isolator kept in open position.
Supply was extended to Settipalli SS duly shifting the
protection from 220KV Bus PT to Line CVT.
19
9
CASE STUDY-36 …..
Tripping of 220/11KV PTRs at 220KV LI SS on Over Flux
Protection and observing smokes from one of the 220KV
Bus PT.
Analysis from my side: ……
20
2
Smokes from Bus PT
Replaced with New PT
CASE STUDY-37
Burning of Trip Coils even after tripping of the Circuit
Breaker on Protection.
Observations:
In the olden days, either 12 core cable or 10 core cable
being laid for CB control (DC Positive, DC Negative,
Remote Close, TC-1 RT, TC-1 PT, TC-1 PCS, TC-2 RT, TC-2
PT, TC-2 PCS).
20
6
CASE STUDY-37…….
Action taken:
To overcome this problem, separate 2 core cable was
laid in case of 33KV & 132KV Circuit Breakers (K27 & K57)
and 6 core cable was laid in case of 220KV Circuit
Breakers (K27R, K27Y, K27B, K57R, K57Y & K57B) for
separation of Pre-close supervision from the CB control
cable.
209