Merlin Solar Technologies, Inc.

Temperature Profiling of Oven Machines and Data

TITLE
Extraction from OMEGA HH309
Source: PH 999-9999-999 REV: 0 Mm/dd/yy

PREPARATION

1. Ensure and maintain 5S around the working

area.

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2. Always wear protective gloves to prevent

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skin burn/frost.

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3. Ensure all needed PPE are complete, in

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good condition and are worn.

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Minimum PPE required includes the ff.:

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Maintain 5S Wear Protection

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• Safety Goggles

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• Safety Shoes

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• Heat Resistant Gloves

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4. Observe and check the machines/tools for
any defects or irregularities before start of the
process.
5. Report any abnormalities to your Superior
and/or notify the concerned personnels. Check Machines Call for help if
Immediately notify them in case of emergency. necessary

Model : Form # : 610-4010-000

Merlin Solar Technologies Confidential and Proprietary
Station : Uncontrolled Document– For Reference Only; unless stamped “CONTROLLED” 1 of 14
 Merlin Solar Technologies, Inc.
Temperature Profiling of Oven Machines and Data
TITLE
Extraction from OMEGA HH309
Source: PH 999-9999-999 REV: 0 Mm/dd/yy

PREPARATION:
1. Immediately report any abnormalities encountered to the superior.
2. Check and read all important and relevant documents and procedures provided before start of the process.

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3. Prepare all the necessary tools and materials needed before starting. Ensure that these materials are

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around/near the working station and in a safe place. Things to prepare includes the ff.

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Computer with SE309 Temperature

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Omega HH309A K-Type Thermocouple
Logger Application Sensor

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Omega HH309A’s cable Thermal Tape
Eight pieces of 2X3 Panels connector

Model : Form # : 610-4010-000

Merlin Solar Technologies Confidential and Proprietary
Station : Uncontrolled Document– For Reference Only; unless stamped “CONTROLLED” 2 of 14
 Merlin Solar Technologies, Inc.
TITLE
Temperature Profiling of Oven Machines
Source: PH 999-9999-999 REV: 0 Mm/dd/yy

STEP BY STEP PROCESS

1. Tape one (1) thermocouple sensor on the ​ . Place the panels with thermocouples on the front,
2
backside of the panel using any thermal tape. Make middle, and back slots of the tray. Fill the spaces

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sure the tip of the sensor is placed on the middle (X) between these three (3) panels with five (5) more

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part of the panel. See picture B.1 for reference. Do trays.
this on a total of three (3) panels.

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BACK

CON Picture B.2

MIDDLE

*Assure that the tip of the sensor is not

attached to the panel or any part of the
FRONT
tray. See picture above for reference.

Picture B.1

Model : Form # : 610-4010-000

Merlin Solar Technologies Confidential and Proprietary
Station : Uncontrolled Document– For Reference Only; unless stamped “CONTROLLED” 3 of 14
 Merlin Solar Technologies, Inc.
TITLE
Temperature Profiling of Oven Machines
Source: PH 999-9999-999 REV: 0 Mm/dd/yy

STEP BY STEP PROCESS

3. Prepare the oven you want to test by aligning a) 5. After accomplishing Steps 1 to 4, gather the plugs of
set temperature and b) timer settings to its most thermocouple sensor and insert it on the designated

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updated adjustment. (Check and verify with the slots of HH309A Omega Data logger. (Put label on the plug

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Reliability Engineer for the precise temperature set.) of the thermocouple with the corresponding slot no. on the
HH309A for marking purposes.)

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​ . Wait until the actual temperature aligns with the
set temperature. (See picture below for reference)

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Actual Temperature

Set Temperature

CON 6. Turn on the HH309A and confirm through the screen

display if the panel is currently on room temperature
(25⁰C).

Model : Form # : 610-4010-000

Merlin Solar Technologies Confidential and Proprietary
Station : Uncontrolled Document– For Reference Only; unless stamped “CONTROLLED” 4 of 14
 Merlin Solar Technologies, Inc.
TITLE
Temperature Profiling of Oven Machines
Source: PH 999-9999-999 REV: 0 Mm/dd/yy

STEP BY STEP PROCESS

7. Once the temperature is verified, push the “REC” button on the HH309A and load the tray inside the Oven you
want to test and start the Oven’s timer. The loading time should be less than one (1) minute from the time the

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“REC” button was pushed.

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IMPORTANT: The HH309A should NEVER be placed inside the oven.

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Press “Rec” once the panel is
inside the Oven. Close the

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door immediately after loading
the tray. It is recommended to

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have 1 operator for loading of
panel and another operator for

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pressing the record button.

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and the other end of the
thermocouple sensor stays
inside the Oven.

Model : Form # : 610-4010-000

Merlin Solar Technologies Confidential and Proprietary
Station : Uncontrolled Document– For Reference Only; unless stamped “CONTROLLED” 5 of 14
 Merlin Solar Technologies, Inc.
TITLEof Oven Machines
Temperature Profiling
Source: PH 999-9999-999 REV: 0 Mm/dd/yy

STEP BY STEP PROCESS

8. Unload the tray using heat resistant gloves once the Oven’s buzzer goes off. Click the “REC” button of HH309A
once again to end the logging of the temperature. Unplug the thermocouple plug from the HH309A and place the

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tray in front of the fan to cool it down. After 20 minutes of cooling in front of the fan, you may now remove the

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thermocouple wires from the panel and tidy it up on a spool. Extract the data using the SE309 app on your
computer.

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thermocouple wire

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on a spool.

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Cooling of hot panels with

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thermocouple wire sensor still
attached.

Heat Resistant Gloves

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Model : Form # : 610-4010-000
Merlin Solar Technologies Confidential and Proprietary
Station : Uncontrolled Document– For Reference Only; unless stamped “CONTROLLED” 6 of 14
 Merlin Solar Technologies, Inc.
TITLE
OMEGA HH309A Data Extraction
Source: PH 999-9999-999 REV: 0 Mm/dd/yy

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ENT
OMEGA HH309A Data Extraction

FI D Procedure

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Model : Form # : 610-4010-000
Merlin Solar Technologies Confidential and Proprietary
Station : Uncontrolled Document– For Reference Only; unless stamped “CONTROLLED” 7 of 14
 Merlin Solar Technologies, Inc.
TITLE
OMEGA HH309A Data Extraction
Source: PH 999-9999-999 REV: 0 Mm/dd/yy

STEP BY STEP PROCESS

1. Connect the HH309 to your computer using its 2. On the upper left corner of the screen, click “DATA
unique USB Cable. Turn on the HH309A and start LOGGER” then choose “LOAD”.

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the SE309 Program on your PC. The screen

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should show the same details as below.

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3. After completing step 2, you will be shown this

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screen display below. Wait for the program to finish

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downloading data.

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Model : Form # : 610-4010-000
Merlin Solar Technologies Confidential and Proprietary
Station : Uncontrolled Document– For Reference Only; unless stamped “CONTROLLED” 8 of 14
 Merlin Solar Technologies, Inc.
TITLE
OMEGA HH309A Data Extraction
Source: PH 999-9999-999 REV: 0 Mm/dd/yy

STEP BY STEP PROCESS

4. Once finished loading, the Program will show you the listed Data files extracted from HH309A on the left side of
the screen. Click the Data file you want to extract, then click “Save” under “File” option on the upper left part of your

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screen.

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*One data record corresponds to one temperature logging activity done.
Match the date and time title to know which data record you need.

Model : Form # : 610-4010-000

Merlin Solar Technologies Confidential and Proprietary
Station : Uncontrolled Document– For Reference Only; unless stamped “CONTROLLED” 9 of 14
 Merlin Solar Technologies, Inc.
TITLE
OMEGA HH309A Data Extraction
Source: PH 999-9999-999 REV: 0 Mm/dd/yy

STEP BY STEP PROCESS

5. After Step 4, a “Save File” textbox will appear. 6. Fill in the “File name” based on your preferred file
A) Choose “All”; name then change the “Save as type” format to

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B) Choose “Degree C” “EXCEL file format(*.CSV, separated by comma)”.

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C) Click “ “ Finally, click “Save”.

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CON
7. Review the data summary result with the Reliability Engineer and align if any concerns/ changes must be
raised.

Model : Form # : 610-4010-000

Merlin Solar Technologies Confidential and Proprietary
Station : Uncontrolled Document– For Reference Only; unless stamped “CONTROLLED” 10 of 14
 Merlin Solar Technologies, Inc.
Temperature Profiling of Oven Machines and Data
TITLE
Extraction from OMEGA HH309
Source: PH 999-9999-999 REV: 0 Mm/dd/yy

REVISION HISTORY

Reference

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Reference

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CN No. Description of Change Revision Originator
Document Document Rev.

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NFI Omega HH309A

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Manual/ Oven Giant
N/A Initial Release 0 N/A Ace Joy Collado
Force Instrument

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Enterprise Manual

Model : Form # : 610-4010-000

Merlin Solar Technologies Confidential and Proprietary
Station : Uncontrolled Document– For Reference Only; unless stamped “CONTROLLED” 11 of 1411