Frame

Advance Frame Service Data :

Brake Panel Cam Hole Dia. Brake Cam Diameter

Std. Limit 12.00 ~ 12.027mm Std. Limit 11.957 ~ 11.984mm

Ser. Limit 12.18mm Ser. Limit 11.83mm

All Dimensions are in mm.

 Frame
Advance Frame Service Data :
Brake Shoe Lining Thickness Brake Drum Inside Dia. Frt & Rr

Std. Limit 3.9~4.5mm(Fr &Rr) Std. Limit 130 ~ 130.16mm

Ser. Limit 2mm (Fr & Rr) Ser. Limit 130.75mm

All Dimensions are in mm.

 Frame
Advance Frame Service Data :
Axial Wheel Run Out Axial Run Out
Axle Run Out

100 mm

Std. Limit TIR 0.5 Std. Limit

Std. Limit TIR 0.05or less
TIR 0.05mm
Ser. Limit TIR 2.0 Ser. Limit TIR 0.2mm
Ser. Limit TIR 0.2
All Dimensions are in mm.
 Frame
Advance Frame Service Data :
Radial Wheel Run Out Drive Chain Slack

Std. Limit TIR 0.5mm or Less Std. Limit 20 ~ 25mm

Ser. Limit TIR 2.0mm Ser. Limit 35mm

All Dimensions are in mm.

 Frame
Advance Frame Service Data :

Tyre Tread Depth Front Fork Spring Free Length

Free Length

Std. Limit Front :5.0mm Rear :6.0mm

Std. Limit 392.5mm
Ser. Limit Front : Rear :
Upto TWI Upto TWI Ser. Limit 387.5mm

All Dimensions are in mm.

 Frame
Advance Frame Service Data :
Drive
D ChainLength
rive Chain Length Rear Sprocket Warp

20 Link Length

1s t 2nd 20th
MEASURE THIS LENGTH

Std. Limit
Std. Limit 254.0~ ~254.6mm
254.0 254.6 Std. Limit TIR 0.4mm or Less
Ser. Limit 260.0mm Ser. Limit TIR 0.5mm or Less
Ser. Limit 260.0

All Dimensions are in mm.

 Frame
Advance Frame Service Data :
Axial Wheel Run Out

Std. Limit TIR 0.5 or Less

Ser. Limit TIR 2.0mm

All Dimensions are in mm. Home

 Frame
Frame tightening torque :

Front Axle Nut Rear Axle Nut

Tightening torque Tightening torque

4.5 ~ 5.5 kgm 8.0 ~ 10.0 kgm
 Frame
Frame tightening torque :

Torque Rod Nut Handle Bar Holder Bolts

Tightening torque Tightening torque

3.0 ~ 4.0 kgm 2.0 ~ 2.2 kgm
 Frame
Frame tightening torque :

Rear Sprocket Mounting Nut Steering Stem Nut Slotted

Tightening torque Tightening torque

3.0 ~ 3.8 kgm 0.5 kgm
 Frame
Frame tightening torque :

Fork Center Nut Fork Under Bracket Bolts

Tightening torque Tightening torque

4.5 ~ 5.0 kgm 3.0 ~ 3.2 kgm
 Frame
Frame tightening torque :

Fork Pipe Top Bolts Swing Arm Shaft

Tightening torque Tightening torque

3.0 ~ 3.2 kgm 8.0 ~ 10.0 kgm
 Frame
Frame tightening torque :

RSA Mounting Nut (Upper) Front Fender Mounting Bolts

Tightening torque Tightening torque

3.0 ~ 3.2 kgm 2.0 ~ 2.2 kgm
 Frame
Frame tightening torque :

LH & RH Stay Bolts Rider Foot Rest Mounting

Tightening torque Tightening torque

1.5 ~ 1.8 kgm 2.0 ~ 2.2 kgm
 Frame
Frame tightening torque :

RSA Lower Bolt Front Fork Oil Grade & Capacity

Grade :

F o r k O il Le v e l
SAE 10W20
Bajaj Genuine
Fork Oil
Quantity :
140 + 2.5ml /
Fork Leg Assly
(Drain & Refill)

Tightening torque
3.0 ~ 3.2 kgm

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