System Architecture Prabhat Dairy

Reporting WT. Scale

& Recipe Server WT. Scale WT. Scale Cheddar
`Powder Paneer Block Cheese
SCADA at Cheese
Plant Block
HMI at section
Paneer Panel PC
Data Capturing Press Or Normal PC
Control System

Ethernet TCP IP
Network Media
Profinet to Profibus to
Ethernet Ethernet Profibus to Profibus to
Ethernet Ethernet

6 TPD Milk Reception Cold Room

Evaporator Control System Control System
Control System
New system
Required
Paneer Cheese Section Mozzarella Evaporator( AB Cheddar FFE1 UHT
Section ( ABB - 4 Nos. cheese B - Control cheese Evaporator (Siemens S7-
(Siemens Control System) Section System) Section (Siemens S7- 300 System)
ET200 System) (Siemens S7- 300 System)
300 System)

Page - 1 Prepared By – JVC, Analogic Automation Document No. - AAPL.PD.01.SA Rev. 1 Dt. 29th Sep. 2015
 System Architecture Prabhat Dairy
 Paneer Section
• Siemens ET200S system communication through Profinet to Ethernet IP
• Input Milk Measurement and report for used milk at Paneer section
• Paneer Press Automation through PLC system & HMI.
• Manufactured Paneer Weighing Machine integration with system
 Cheese Section
• ABB system – 4 Nos. on Ethernet
• Recipe Management from SCADA system
• Operator authentication
• Cheese Milk Flow Meter Data integration
• 300 Mtr. Fibre Optic Cable for Communication with control system
 Cheddar Cheese Block
• Siemens S7-300 system Communication through Profibus to Ethernet IP
• Block count from Existing PLC system
• Weighing machine integration
 Milk Reception
• Rockwell Control system
• Exiting data from control system
• Reports for Reception area.
 Benefits
 Centralize reports for above section operations
 Milk used for Paneer & Cheese section
 Recipe Management from SCADA station
 Produced Paneer & Cheese qty.

Page - 2 Prepared By – JVC, Analogic Automation Document No. - AAPL.PD.01.SA Rev. 1 Dt. 29th Sep. 2015