Tool Cleaning, Storage and Maintenance

In this presentation you will:

 identify the proper techniques for cleaning, storing and
maintaining tools and equipment
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Introduction

In order to work safely,

it is extremely important
that all workshop
equipment is
maintained and
inspected before it is
used each time.

Taking care of tools

and equipment, and
keeping them well
maintained, will make
them last longer before
needing replacement.

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Tool Cleaning

Tools are expensive

items, so it is essential
they are kept clean and
in good working order.

They should be kept

clean by wiping off any
dirt, grease, or metal
chips before being stored.

Some tools may

need cleaning with
high pressure air.

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Tool Storage

Never leave tools

lying round the
workshop.

After a job always check

under the vehicle, under
the bonnet, and inside
the vehicle for tools that
may have been
accidentally left behind.

Lost tools would be

expensive to replace,
but they may also cause
damage or injury if left
in the vehicle, especially
in the engine bay!
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Tool Storage

Small hand tools, such

as screwdrivers, pliers,
or spanners, can be
hung on a panel or
pegboard mounted on
the wall.

Small tools may also

be stored in a chest,
cabinet, or tray system.

Measuring instruments,
gauges, and meters
should be stored where
they cannot be
damaged by weather or
impact with other tools.
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Maintenance and Calibration

Maintenance and
calibration schedules
help prevent failure or
Hoist
breakdown of workshop
tools and equipment.

Maintenance schedules
ensure that equipment
and tools are regularly
checked and serviced.
Brake disc
calliper

Calibration schedules are

used to check calibration of
precision equipment.

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Tool Maintenance

If a tool or piece of
equipment is damaged,
it should not be used
because it may be
dangerous. It may
damage other property
if used.

Precision instruments
must be regularly
calibrated to maintain
the high levels of
accuracy required.

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Typical Maintenance

Here are the typical maintenance

requirements of a vehicle lift:

 Inspect for broken

and missing parts

 Ensure equipment
is clean and tidy

 Ensure safety interlocks

are in place and working

 Ensure the wall AC

power and isolating
switch operate correctly Vehicle Lift

 Ensure the load capacity Lifting capacity:

Overall height:
3,000 kg
4,490 mm
rating is clearly marked Overall width:
Lifting height:
3,100 mm
1,990 mm
Lifting time: 45 Sec

 Complete the
maintenance schedule
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Typical Maintenance

Typical maintenance
requirements for an
engine crane:

 Inspect frame, arm,

hook, wheels, castors
and legs for damage

 Inspect hydraulic
cylinder for signs
of fluid loss
Engine Crane
 Ensure all nuts and bolts
are present and tight

 Ensure the load capacity

rating is clearly marked

 Lubricate joints
where required Next >
Typical Maintenance

Here is some typical maintenance

for a trolley jack:

 Inspect for damage

to frame and wheels

 Inspect for fluid leaks

Trolley Jack 1.5 Tonne
Trolley Jack

 Ensure the load

capacity rating is
clearly marked

 Ensure the release

mechanism functions
in a controlled manner

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Typical Maintenance

Suggested maintenance for

this equipment:

 Ensure the wall AC power

and isolating switch
operate correctly

 Check air
connections are tight
and in good condition
Tyre Changer Wheel Balancer
 Ensure all nuts and bolts
are present and tight

 Ensure guards are

in place and working

 Check moving parts for

damage and wear

 Check foot control pedals

are free from obstructions Next >
Typical Maintenance

Typical maintenance for

an air compressor:

 Ensure the wall AC

power and isolating
switch operate correctly

 Check the oil level in

the compressor

 Ensure the safe Air Compressor

working pressure is
clearly marked

 If applicable, check the

tension and the
condition of belts

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Typical Maintenance

Typical maintenance for exhaust

extraction equipment:

 Ensure the wall AC

power and isolating
switch operate correctly
 Ensure the exhaust
fans rotate
 Flexible hoses must
be in a good condition;
inspect for damage

 Ensure the exhaust

clamping mechanism
is in place and
works correctly
 Ensure the exhaust vent
is clear from obstruction Next >
Question 1

Where should hand tools be stored?

A) On a workbench

B) Hung on a panel or pegboard

C) Left in the vehicle

D) Taken home

Next >
Question 1

Where should hand tools be stored?

A) On a workbench

B) Hung on a panel or pegboard

C) Left in the vehicle

D) Taken home

Keeping tools stored neatly will make them easier to find for everyone
in the workshop.

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Question 2

Is it acceptable to use a tool or piece of equipment that is damaged in

some way?
Answer yes or no.

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Question 2

Is it acceptable to use a tool or piece of equipment that is damaged in

some way?
Answer yes or no.

No

Damaged tools or equipment should not be used; they might damage

other property and they are potentially dangerous.

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Summary

In this presentation you have seen:

 the proper techniques for cleaning, storing and maintaining

tools and equipment

End