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  • Pre Final Defect Analysis

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    Sudheera Zoysa
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    The document analyzes pre-final defect rates for garments from October to March. It shows that the pre-final pass rate has remained between 90.25-91.25% with some monthly fluctuations. The top three defects in January were uncut threads/thread ends at 18%, over/under specifications at 15%, and cut damages at 7%, while in February they were uncut threads/thread ends at 17%, over/under specifications at 7%, and open seams at 3%. An action plan is outlined to standardize machine functions and measurements to reduce the top three defects.

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    The document analyzes pre-final defect rates for garments from October to March. It shows that the pre-final pass rate has remained between 90.25-91.25% with some monthly fluctuations. The top three defects in January were uncut threads/thread ends at 18%, over/under specifications at 15%, and cut damages at 7%, while in February they were uncut threads/thread ends at 17%, over/under specifications at 7%, and open seams at 3%. An action plan is outlined to standardize machine functions and measurements to reduce the top three defects.

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    © All Rights Reserved
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    8 views4 pages

    Pre Final Defect Analysis

    Uploaded by

    Sudheera Zoysa
    The document analyzes pre-final defect rates for garments from October to March. It shows that the pre-final pass rate has remained between 90.25-91.25% with some monthly fluctuations. The top three defects in January were uncut threads/thread ends at 18%, over/under specifications at 15%, and cut damages at 7%, while in February they were uncut threads/thread ends at 17%, over/under specifications at 7%, and open seams at 3%. An action plan is outlined to standardize machine functions and measurements to reduce the top three defects.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pptx, pdf, or txt
    of 4

    Pre-Final Defects Analysis- Slimtex

    Pre-Final Garment Pass Rate(Oct-Mar)


    Pre-Final Garment Pass Rate
    91.25%

    90.75%
    90.91%
    90.64% 90.61% 90.49%
    90.25%
    90.42%

    89.75%
    89.47%
    89.25%

    88.75%
    Oct Nov Dec Jan Feb Mar
    Series1 90.42% 90.64% 89.47% 90.61% 90.49% 90.91%

    Series1

    Pre-Final Garment Fail Rate


    10.75%
    10.53%
    10.25%
    9.75%
    9.58% 9.51%
    9.36% 9.39%
    9.25%
    9.09%
    8.75%
    8.25%
    Oct Nov Dec Jan Feb Mar
    Series1 9.58% 9.36% 10.53% 9.39% 9.51% 9.09%
    ACTION PLAN TO REDUCE TOP 3 DEFECTS

    WHAT ACTION WHEN

    Thread Ends Use Platform Solutions & Machine Functions In Progress

    Measurements Out Standardize RAM Values- Color wise In Progress

    Open Seam Use standardized Gauges(OL/ZZ/CS) In Progress


    Pre-Final Failure TOP 3 Defect Analysis(Jan Vs Feb)

    TOP 3 Defects TOP 3 Defects


    January February

    Defect January February Trend


    Uncut Threads/Thread Ends 18% 17% 1%
    Over/Under Specs 15% 7% 8%
    Cut Damages 7% 5% 2%
    Open Seam 7% 3% 4%

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