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Crude Oil Production System - Oando
Crude Oil Production System - Oando
SYSTEM
by
OMITOLA Oluwatobiloba. P
INTERN
January 2014
ne
Outline
• Introduction
– What is Crude oil ?
– How is crude Oil formed in place?
• Exploration & Drilling
• Surface Production Operations
– Wellhead and Manifold
– Separation
Types of Separator
Effect of Separator Pressure on separation
– Gas Processing
– Oil Treatment
– Produced Water Treatment
– Waste Utilization & Disposal
Produced Water
Gas
Others
• Conclusion
– Napthenes or Cycloalkanes • Tectonic movements further push the crude oil until
• Exploration involves the search for rock formations associated with oil or natural gas deposits. It includes
geophysical prospecting and exploratory drilling. Before exploration can be done in an area of possible or
probable reserves, an Oil Prospecting License (OPL) has to be given by the authorized body.
• After prospecting and a region has been tagged a proven reserve, then an Oil Mining License (OML) is
needed to begin drilling operations, be it exploratory, appraisal wells or developmental wells.
• Drilling is the act of boring holes into the earth crust.
• Once a promising geological structure has been identified;
Exploratory wells also known as “wildcat” are drilled to confirm the presence or absence of HCs and
also to determine the internal pressure of the reservoir
Appraisal wells also known as “outstep” are drilled to determine the size, extent and quantify the
hydrocarbon reserves.
Development or Production wells exploit and transport oil and gas from the reservoir through
formation pressure, artificial lift, and possibly advanced recovery techniques, until economically
feasible reserves are depleted.
• Separators are classified as "two-phase" if they separate gas from the total liquid stream
and "three-phase" if they also separate the liquid stream into its crude oil and water
components.
Gas Processing
The actual practice of processing natural gas to pipeline dry gas quality levels can be quite
complex, but usually involves four main processes to remove the various impurities:
Crude-oil carry over Removal
• A scrubber which is a two-phase separator designed to recover liquids carried over from
the gas outlets of production separators or to catch liquids condensed due to cooling or
pressure drop is used at the first stage of gas processing.
NGL Recovery
• There are two techniques for removing NGLs from the natural gas stream: the absorption
method and the cryogenic expander process
• Absorption process involves the passage of the crude oil through an absorption tower in
which a ‘lean’ absorption oil makes contact with the oil thereby absorbing the NGLs present
in the oil.
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• The ‘rich’ absorption oil exits the tower through the bottom of the tower and is fed
into lean oil stills, where it is heated to a temperature above the boiling point of the
NGLs, but below that of the oil;
• Cryogenic processes are required for high and economical recovery rates. Essentially,
cryogenic processes consist of dropping the temperature of the gas stream to around -
120 degrees Fahrenheit.
• In the turbo expander process, external refrigerants are used to cool the natural gas
stream. Then, an expansion turbine is used to rapidly expand the chilled gases, which
causes the temperature to drop significantly. This rapid temperature drop condenses
ethane and other hydrocarbons in the gas stream, while maintaining methane in
gaseous form.
There are two main processes of water removal in gas processing: Glycol(absorption) and Solid
desiccant(adsorption) dehydration.
• Glycol absorption method of dehydration is very similar to using absorption for NGL
extraction but the main difference is the use of a glycol instead of an absorption oil.
• It also entails the oil making contact with the glycol (e.g. TEG) , an hygroscopic substance in a
glycol tower, the rich glycol re-boiled and stripped of its water component in form of steam,
flashed of its dissolved gas in a flash tank and fed again into the tower.
• Solid desiccants like activated alumina, silica gel are filled into adsorption towers
• As the wet gas passes through the tower, water molecules are retained on the surface of
these desiccant beds leaving the dry gas to exit the bottom of the tower.
• To regenerate the desiccant, a high temperature gas is passed through the saturated desiccant
bed and vaporizes the water in the desiccant tower, leaving it dry for further use.
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Sweetening and Acid Gas Removal
• One of the most important operations of gas
processing is the removal of sulphur and acid
gases such as carbon dioxide.
• The removal of sulphur which exists in the form
of H2S in ‘sour’ gas streams is achieved by a
Sweetening process
• The sour gas is run through a tower, which
contains the amine solution. This solution has an
affinity for sulfur, and absorbs it much like glycol
absorbing water.
• Like the process for NGL extraction and glycol
dehydration, the amine solution used can be
regenerated (that is, the absorbed sulfur is
recovered), allowing it to be reused to treat
more sour gases
Fig. 3-9 Simple Gas processing flow-sheet
• It is also possible to use solid desiccants like iron
sponges to remove the sulfide and carbon
dioxide.
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• Oil Treatment
After free water removal, produced oil often contains excessive impurities which are required
to be reduced to a value acceptable for transportation or sales:
Dehydration/Desalting
• It is usually the first process in crude oil processing. It involves removal of salt dissolved
in the water in the crude oil. It is achieved by a process unit called desalter
• There are also electrostatic dehydrators which enhance coalescing of small water
droplets and assist in settling
Emulsion Treatment
• For an emulsion to exist there must be two mutually immiscible liquids, an emulsifying
agent, and sufficient agitation to disperse the discontinuous phase into the continuous
phase.
• A common method for separating this emulsion is to heat the stream thereby
deactivating the emulsifying agent, allowing the dispersed water droplets to collide.
This is achieved by heater treaters
o Other forms of artificial lift include electric pumps which could be Positive Displacement in
near-surface production or Submersible pumps where the well flowing pressure is very
low.
• The significance of a production facility is to separate the well stream into three
components, typically called phases (oil, gas, and water), and process these phases into
some marketable product(s) or dispose of them in an environmentally acceptable manner.
• To achieve optimal production each process must be carried out efficiently.