Professional Documents
Culture Documents
Training On Coffee Quality Improvement
Training On Coffee Quality Improvement
Introduction
earnings
Its share in total earnings is declining which reached about
harvesting
processing
storage
export preparation
Coffee quality…
2.1. Botanical variety
Coffee quality depends on genetic make-up and genes
2005).
Availability of light
Relative humidity
quality beans
Coffee quality…
application(Chane, 1999).
2.5. Harvesting
The main factor affecting natural coffee quality
Hand-picking Vs Mechanical harvest
2.6. Processing
Processing is a very important activity in coffee
production and plays a crucial role in quality
determination.
Of two types: wet (30%) and dry processing (70%)
Coffee quality…
1. Black beans
Black, or very dark, un-roasted beans
Cause
Typically result from harvesting immature cherries
or by harvesting dead cherries that fall naturally
from the tree.
can also result from exposure to water and heat and
insect-damage.
Effect
Raw- even one is not allowed in specialty coffee
Cup- very bitter, dirty, moldy, sour taste
Green coffee defects & their causes…
Remedy
• Picking only ripe cherries from the tree and avoiding
over-fermentation conditions during farm processing
• Hand sorting or using color sorting machine
Green coffee defects & their causes…
2. Fungus damage
Causes
•Caused by fungi from Aspergillus, Penicillium and
Fusarium genus which can infect beans at any point
from harvesting to storage where temp. and
humidity are at levels that will induce fungus
growth
Effect
Raw- 1 fungus damaged bean =1 full defect
Cup- produce fermented, moldy, earthy, dirty and
Green coffee defects & their causes…
Other issue: Ochratoxin risk
Remedies
• Avoid picking cherries from the ground, left over beans
in harvesting sacks and drying materials
• Avoid nipped or cut beans during the pulping process,
uncontrolled fermentation, left over beans in
fermentation tanks, delayed drying, storing the beans
under high humidity & temp.
• Hand sorting
Green coffee defects & their causes…
3. Sour bean
Cause
•Caused by fermentation that is the result of microbial
contamination at multiple points during harvesting and
processing
•Specific causes include: picking of over ripe cherries,
picking of fallen cherries, over fermentation in the fruit still
attached to trees under humid conditions
Effect –Raw- affects the appearance of the green, 1sb=1fd
-Cup- produce sour, fermented or even stinker taste
Green coffee defects & their causes…
Remedies
Harvesting ripe cherries only (avoiding overripe cherries)
Not picking up fallen cherries
Pulping cherries immediately after harvesting , avoiding
storage of the cherries for extended periods
Controlling time of fermentation in the fermentation tank
Avoidance of contaminated or recycled waters during
washing
Ensuring timeliness of the drying process and avoiding
interruptions
Green coffee defects & their causes…
4. Foreign matter
Cause: Various: foreign matter can be accumulated at any step in the
process
Effect:
Affects appearance of the green coffee, can cause damage to roasting
& grinding equipment, health issues
Causes various off-flavors
Remedies
Careful attention to avoid sticks and leaves during harvesting
Careful attention to avoid foreign material, such as stones, wood chips,
nails, etc on the drying patios
At the dry mill, use proper equipment such as destoners, magnets, that
effectively remove foreign matter
Green coffee defects & their causes…
5. Severe insect damage
Cause
Berry borer beetle is one of the most serious pests in coffee
agriculture
Effect
Raw: Affects the appearance of the green and roast, 5 sid=1 fd
Cup: dirty, moldy flavors, chemical
Remedy
Eradicate conditions that favor borer propagation
Biological – using African wasps
Agronomic- managing shade, pruning the coffee trees
Green coffee defects & their causes…
6. Immature bean
Cause
Improper picking of unripe cherries and uneven ripening on late
ripening varieties growing at high altitude
Effect
oRaw – 5 immature bean=1full defect
oCup- Imparts grassy, straw-like or greenish and is the main
source of astringent flavors in coffee
oImpacts the appearance of roasted beans
Remedies –harvesting only ripe cherries
- sorting out before pulping
-Using density sorters at the dry mill
Quakers in roasted coffee
4.Procedure followed in coffee quality
inspection
4.Procedure followed in coffee
quality inspection
Cupping Roasting
Grading
1. Sampling
is the process of selecting a sample to provide an adequate description
and inferences of the population
Timeliness
Accuracy
Contd.
Sample
is a unit that is selected from population and epresents the whole
population
Advantage of the sample
1. Much cheaper.
2. Saves time.
3. Much consistent.
4. Very suitable for carrying out different assessments.
5. Scientific in nature.
6. More accurate.
7. Economical in nature.
8. Use for multi purpose
Challenges of sampling
Inadequacy of the samples.
Problems of accuracy.
Untrained manpower.
Cluster Sampling
Systematic Sampling
Sample Pan
Bag Patch
Sample Tray
Plastic Pan
o The commodity before sampling shall be homogeneous, free from mixed
product, free from chemical, oils, gas and any other contaminants affecting the
commodity
o Rain affected commodities are allowed to dry
Sampling…
Sampling procedure
The sampling Inspector distributes the sample tickets to
the samplers at the place where the vehicles are to be
sampled
A Sampler checks plate no., no. of plomps, bags & type
and sanitation level of the truck.
The Sampling Inspector will direct the Mezo Awuchi’s to
prepare the vehicle for drawing of a representative sample
Sampling…
The sampler will draw an average of 3kg for about
10,000kg of commodity and proportionally increase the
sample size based on the number of bags
When samples are intentionally adulterated with more
than normal foreign matter, dirt, stones or other
commodities, such violation should be immediately
reported to the Compliance Department
Sampling…
Arrivals Requiring Segregation
Segregation takes place if the commodity under
observation by the sampler is heterogeneous in quality,
processing and product type.
The segregation process should be undertaken after
confirmation by the laboratory
Segregation should be made by offloading the bags from
the truck
Documents relating to all arrivals recommended for
segregation results should be sent to Compliance
4.2. Sample preparation…
All coffee samples that arrived at the laboratory are
registered in the log book prior to starting inspection.
Parchment of washed coffee samples is removed before
sample preparation
Homogenize the bulk sample using Boerner divider to
attain a uniform sample for use throughout the grading
process.
Divide the bulk sample into three equivalent parts,
Working, File / Reference and Client samples.
Sample preparation…
11.6- 12 % 3 days
12.6-13% 7 days
≥13.6% 15 days
Sample preparation…
Common defects
Immature beans
Insect damaged beans
Over fermented coffee (before pulping or
in fermentation tank)
Nipped beans
Problems faced at Dilla…
Sour and foxy beans
Soiled beans
Cup-Foul, Musty, Grassy, Earthy,
Hardish ( Chemical)
Faded beans due to rewetting
Problems faced in coffee quality inspection
(Dilla lab)
Problems
o Loading Coffees with different moisture content
above the acceptable limit
o Loading different grade coffees in the same truck
o Mixing foreign matter like wanza seed, stones, soil
and husk
o Using bags contaminated by chemical resdues
o Mixing sundried coffee with washed floaters and
hand picked
Table 8. Problems faced in coffee quality inspection (Sodo lab)
Classifn.
• Immature bean
• Slight insect damage
WSDC • Nipped beans
• Stinkers
• Dull parchment
Classfin.
UFRB • Sour
• Black
• Fungus attacked
• Broken
• Severe insect damage
• Soiled beans
• Immature
Table 9. Moisture, segregation and Sort out cases (W/sodo
lab)
Kacha
bira(ille.) 5/417 1/38-1
Mello koza 6/313 1/30-2 1/30 65 Stone, soil
South Ari 12/1005 1/91-2 1/82 231Stone ,wanza
1/90-
Sodo zuria 4/262 10 1/82 Un 337Husk and stone
Arba minch 1/120
Basketo 17/990
Boloso sore 5/425
Damot gale 2/61
Dawuro 1/52
Moisture segregation…
Denba gofa 1/15 2/100 434 Stone
&soil
Derashe 1/86
Doyo gena 1/25
Gaze gofa 7/300
Kedida 5/909
Gamela
North Ari 5/370
South bad 2/360
Danboya 1/60-8
Kindo 1/8 5.5 stone
didaye
(Un)
Table 9. Moisture, segregation and Sort out cases (Dilla)…
Wereda Miosture Seg. Sorted out foreign
rejected # of matter
# of trucks # of # of Wt.
trucks Truc bag in
ks Kg