Lesson 6 Process Chart and Application To Process Improvement2

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SHORT SESSION

PROCESS CHART
FLOW CHART
OPERATION PROCESS CHART
• An operation process chart (OPC) represents the sequence of
operations to be performed on a component. It gives a bird's-eye
view of the various operations, inspections, and storage done in
sequence for all the components that go into a particular product or
assembly.
• It provide quantifiable details
COMMON SYMBOLS
PROCESS CHART – sample
FLT-Forklift

Total processing cycle


Take note of the quantifiable
improvement presented on
this table
FLOW CHART
• A flowchart visually displays the sequence of activities in a process
and who is responsible for those activities
• a type of diagram that represents a workflow or process
• uses a set of standard graphic symbols to represent the sequence
COMMON SYMBOLS
Purchaser

PURCHASE REQUISITON
Symbol for FLOW CHART
documents

There is an individual
Cost Centering in this
particular
example

good

Received and
inspect

reject
ACTIVITY for the Class
Construct a 1.Flow Chart and 2.Process Chart (present method &
proposed) for these processes.
• 1-13 cooking rice (needs to be specific, grams/kg, type of equipment use
and method of cooking – ex. Rice cooker, cooking pot/ Firewood, Gas stove,
charcoal, etc.)

• 14-26 washing dishes (no. of plates, cup, etc., materials used in washing
like soap, detergent, dishwashing liquid, etc.)

• 27-38 washing your clothes- up to hanging to dry (weight of clothes to


wash, materials used, method of washing- hand wash, washing machine, etc)
• If you can include visuals or evidence during the conduct of the activity it will
be much appreciated.

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