Department of Mechanical Engineering

Industrial Inplant Training –II at

JADHAO Icons, Amravati
By
YASHODEEP PRADEEP ANDURE
(Roll No.:- 17MS004)
Guide :Prof. M. R. Phate
Year/batch: 2020-2021
 JADHAO Group Business Profile :
The group comprises of the following companies that are located at Amravati, Nagpur &
Mumbai in Maharashtra, India:

JADHAO GEARS, Amravati (1986) Conventional Machining & Heavy

Fabrication Unit.

JADHAO STEEL ALLOYS, Amravati Ferrous-Non ferrous Castings

Gukss Industries, Amravati (2005) CNC Division, Manufacturer of Precision

Sheet Metal Components & Electrical
Panels.

JADHAO Icons, Amravati (2007) CNC Division; Manufacturer of

Precision Machining Components.
JADHAO International, Mumbai Export & International Operations
(2007)

JADHAO GEARS PVT. LTD, Manufacturer Of Cotton Ginning & Pressing

Amravati (2010) Plant & Machinery.

JADHAO Power Systems Pvt.Ltd., Manufacturer of Transformer Radiators.

Nagpur (2010)
 Product Range Includes :-

 DR Ginning Machines with Auto Feeder.

 Rotavators.
 Hydraulic Cotton Lint Bale Presses.
 Automated Material Handling Systems for Ginneries.
 Cotton Pre Cleaners & Lint Cleaners.
 On Line Steam Humidification System for Lint.
 Made to Order Quality Castings
 Made to Order High Precision Machined & Sheet Metal Components for OEMs.
 Made to Order Electrical Panels.
 Radiators for Transformers.
VALUE : The Family Spirit of JADHAO Group.
FAMILY SPIRIT:
 Care and Respect
 Nurturing Capability
 Fairness and Mutual trust
 Individual Accountability

INTEGRITY:
 Ethical behavior: In everything we do
 Commitment
 Speaking up

VALUE DELIVERY:
 Value to our Customers
 Value to our Members
Quality Assurance :

We are a quality driven organization and strive to deliver high value

with total satisfaction to our Customers. The quality of every component and
product like Pressing Machine, Cotton Pressing Machine, Cotton Baling
Press Machine etc is monitored at every stage i.e. incoming inspection, in-
process inspection & final inspection. Our custom-built and well-equipped in-
house testing laboratory and standards room facilitate our qualified and
experienced QC personnel to ensure high quality as expected by the Customers.
As a result, our products & systems have been working efficiently and
delivering full benefits to the Customers.
 Introduction to Quality Department

The quality department processes the after product engineering. Once the

product gets developed, all the physical tests are performed so that the quality

of the product is easy to define. Department consists of all important machines

which help to get accurate dimensions, angles, surface finish and tolerance

utilities.
PROCESS FLOWCHART :

Material Entry

Raw Material Store

Quality Inspection

In-process Inspection

Final Product
Inspection

Assembly Line
 Quality inspection serves three main purposes:

1. Identification of the problem

2. Preventing its occurrence
3. Elimination of the problem

Stages of Quality Inspection:

1. Incoming Inspection
2. In-process Inspection
3. End of line & Testing.
INSTRUMENT USED FOR INSPECTION

Vernier Caliper Micrometer

Ring Gauge
 Caliper Radius Gauge

PLUG GAUGE
FEELER GAUGE
Project Title :-

Study Trend Of Hardness For Inspection.

Title: Study trend of hardness of Shafts for Hardness
Inspection.

Scope: The company’s mission is to contribute to the effectiveness of Indian process industry
through the supply of products and services to optimize efficiency, control
measurement and safety. They strive to be the most
desirable supplier, employer and customer in their chosen fields of
agriculture.

Need : Quality inspections are measures aimed at checking, measuring, or testing of one or
more product characteristics and to relate the results to the
 Technical Parameters:
 Induction Hardening:
 Induction Hardening Process is a metallurgical metal working process used to
increase hardness of metal. A harder metal will have greater resistance to plastic
deformation.

 Induction hardening involves passing a high-frequency alternating current through a

suitably-shaped coil to induce rapid heating of the component surface situated
appropriately within its electro-magnetic field.

 A variety of manipulation procedures can be employed to suit the geometry of the

component including ‘single-shot hardening’ in which the entire area to be hardened
is heated in one operation then quenched, and ‘progressive hardening’ which
involves relative movement between the heating coil, quench head and the work
 Technical Parameters:
 The Rockwell Hardness Test:
 Rockwell is a fast hardness test method developed for production control, with a direct
readout, mainly used for metallic materials.
 The Rockwell hardness (HR) is calculated by measuring the depth of an indent after an
indenter has been forced into the specimen material at a given load.
 The Rockwell Hardness Test Is generally employed where :
Generally used for larger sample geometries
A ‘quick test’ mainly used for metallic materials
Can be used for advanced tests, such as the Jominy (end quench)
test (HRC)
Technical Parameters:

List of Components For Required Hardness

Inspection (HRC)

Rotor Drive Shaft 58 -60

Pinion Shaft GB011J 55-60

Rotor Driven Shaft CM 58-60

P.T.O Drive Shaft 55-60

GB011J
Outcome:
The values of Hardness of four months are given below:-
Rotor Drive Shaft (58-60 HRC) Pinion Shaft GB011J (55-60 HRC)
15 July 17 Aug 20 Sep 13 Oct 15 July 15 Aug 16 Sep 13
20 20 20 20 20 20 20 Oct
55 59 59 58 20
60 58 58 57
56 58 56 59
58 59 59 56
58 58 55 60
59 57 57 55
57 58 58 57
57 60 59 56
59 60 60 60
60 56 60 58
58 57 57 57
58 57 58 57
60 55 57 58
59 59 59 59
57 58 55 59
58 58 60 57
59 57 58 60
60 60 57 56
Outcome:
The values of Hardness of four months are given below:-
Rotor Driven Shaft (58-60 HRC) PTO Drive Shaft GB011J (55-60 HRC)
15 July 17 Aug 20 Sep 13 Oct 15 July 15 Aug 16 Sep 13
20 20 20 20 20 20 20 Oct
60 58 58 57 20
55 59 59 58
58 59 59 56
56 58 56 59
59 57 57 55
58 58 55 60
57 60 59 56
57 58 58 57
60 56 60 58
59 60 60 60
58 57 58 57
58 57 57 57
59 59 59 59
60 55 57 58
58 58 60 57
57 58 55 59
60 60 57 56
59 57 58 60
 Hardness Graph for Rotor Drive Shaft (58-60 HRC)

59

Hardness (Mean of a month)

58.5

58

57.5

57

56.5
8-Jul 28-Jul 17-Aug 6-Sep 26-Sep 16-Oct 5-Nov

Month
 Hardness Graph for Pinion Shaft GB011J (55-60 HRC)

59
Hardness (Mean of the month)

58.5

58

57.5

57

56.5
8-Jul 28-Jul 17-Aug 6-Sep 26-Sep 16-Oct 5-Nov
Month
 Conclusion:
 After observation, hardness values are observed within acceptable limit.

 Hardness values are under range of Rotor Drive Shaft (58-60 HRC), Pinion Shaft GB011J
(55-60 HRC), Rotor Driven Shaft (58-60 HRC)& PTO Drive Shaft GB011J (55-60
HRC) which is as per the requirement mentioned in Drawings.

 As per the above data, we studied trend of Hardness of Rotor Drive Shaft (58-60 HRC),
Pinion Shaft GB011J (55-60 HRC) & Hardness Inspection.

 It should be the goal of every manufacturer to eliminate rework in favor of improving FTY
to achieve the lowest product costs possible. But to do this requires a methodology for
accurately measuring and tracking throughout the manufacturing process
 TPP Topic :

Design and Fabrication of Articulated wing Ornithopter

 Introduction

• Articulated wing is a type of wing which is

capable of getting fold as well as stretched.
• During upward motion of wing, the wing get
folded and the resistance encountered by
ornithopter reduces. Whereas during downward
moment, the wing gets to its full span and
produce maximum thrust and force.
• For same size of wing, the articulated winged
ornithopter require less than half of the
frequency to produce same lift and thrust.
Drive Mechanism

 Motor

 Battery

 Reduction Gear

 Main Gear

 Upper Spar

 Lower Spar
Advantages
• Bird-like appearance renders it is very useful for surveillance & defense
purposes which require the aircraft to blend into its surroundings.

• As the wings reciprocate at a low frequency hence blade losses are

minimized & no shock waves are produced as is the case with
conventional aircraft.

• It’s a highly efficient machine hence longer flight time on a smaller

battery.

• Extremely lightweight, hence easy to transport.

 Disadvantages

• The mechanism required for folding the outer wing during upward stroke
is complicated.

• The span of wing is more and hence more weight than conventional
ornithopter.

• Fabrication of ornithopter is not easy.

 Conclusion

• The kinematics of articulated wing is conducted to observe the change in

flapping angle of inner wing as well as outer wing with respect to the
rotation of crank.

• It is observed that by using sweptback wing the maximum thrust can be

obtain with smaller wing area.

• The study of pressure contour helps us to understand the lift force wing
can create while upward motion.
 All India Shri Shivaji Memorial Society’s
College of Engineering, Pune
Department of Mechanical Engineering

Thank You !