Dept.

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DESIGN AND FABRICATION OF RADIO

FREQUENCY CONTROLLED FORK LIFT

SUBMITTED BY,
Nitheesh S
Prasanna G
Harihara balaji S

KCG DEPARTMENT OF MECHATRONICS ENGINEERING 1

 ABSTRACT
The mechanical field is improving day by day. Lots of innovative
ideas are entering into the field. This project report is indeed to
endow with a comprehensive study of the technical and theoretical
aspects of “FORKLIFT” all the topics covered in this report are
essential for the complete understanding and survey of the title
“FORKLIFT”. In the project we have studied and modified the
product called Forklift machine. The reports engrosses different
chapter and each is design in the organized style. Covering basic
introduction, specification, and its uses in various industries.Small
scale industries having major problem related to cost of material
handling system. Charging electric forklift batteries can be tricky for
multi-shift operation.

DEPARTMENT OF MECHATRONICS ENGINEERING

TOP SHIELD ARM

FRAME
DEPARTMENT OF MECHATRONICS ENGINEERING
FORK LIFT
DEPARTMENT OF MECHATRONICS ENGINEERING
 COMPONENTS
1)STRUCTURE
2) Motor
3) Wheel
4) Stud
5) RF control Remote
6) OTHER COMPONETS
1. Structure: Material:-m.s.steel Size:-1’ x 1’ x 1’ Qty:-1nos.
2. Motor: Material:-standard Size:-100rpm, 35rpm Qty:-1nos.,4nos.
3. wheel: Material:-standard Size:-2.5” Qty:-4nos

DEPARTMENT OF MECHATRONICS ENGINEERING

 BILL OF MATERIALS
NO PART NAME COST
1 Geared dc motor 4*350=1400
2 Square head geared 1500*1=1500
dc motor
3 Bearings 2*300=600
4 Gear and Belt drive 1*1000=1000
5 Shaft 2*1000=2000
6 Square Steel tube 400
7 Sheet metal 800
8 Miscalleneous 2000

DEPARTMENT OF MECHATRONICS ENGINEERING

 REFERENCE
1] R. S. Bridger, “Introduction to Ergonomics”, CRC press , 3rd
edition
[2] 2. V. B. Bhandari, “Design of Machine Element”, Tata McGraw-
Hill, 3rd edition, 2010.
[3] S. S. Ratan, Theory of Machine, Tata McGraw-Hill, 3rd edition,
2009.
[4] B. L. Theraja, “Electrical Techonology”, S. Chand Publications,
23rd edition
[5] Kalaikathir Achchagam, “Design Data- Data Book of Engineers”,
P.S.G. College of Technology, Coimbatore.

DEPARTMENT OF MECHATRONICS ENGINEERING