Professional Documents
Culture Documents
Chapter 4
Chapter 4
Chapter 4
TRANSDUCERS
• The transducer changes the physical quantity into an electrical signal.
• It is an electronic device which has two main functions,
• Sensing
• Transduction
• It senses the physical quantity and then converts it into mechanical
works or electrical signals.
• The input quantity is the non-electrical quantity, and the output
electrical signal is in the form of the current, voltage or frequency.
Classification of Transducers
Classification of Transducers
• There are many basis on which transducers could be classified.
• They can be classified according to application, method of energy
conversion, nature of output signals and so on.
Classification of Transducers(cont.):
Transducer and Inverse
Transducer
Transducer and Inverse Transducer
• Where
• ∆R is the change in resistance occurred in the wire whose resistance has to be measured.
• ∆L is the change in length of the wire whose resistance has to be measured.
• L is the length of the wire
• R is the resistance of the wire
Deriving an expression for Gauge factor:
• In order to find how ΔR depends upon the material physical quantities, the
expression for R is differentiated with respect to stress s.
• Thus we get
…………………………..(1)
……………………………………………(2)
Where ,
Deriving an expression for Gauge
factor(Cont.):
• The gauge factor can be written as
…………………….(3)
• Eqn (3) is valid only when piezo resistive effect i.e. change in resistivity
due to strain is almost negligible.
Deriving an expression for Gauge
factor(Cont.):
• The Poisson's ratio for all metals is between 0 and 0.5.
• This gives a gauge factor of approximately 2.
• The common value for Poisson's ratio for wires is 0.3 , This gives a
value of 1.6 for wire wound strain gauges.
Classification of Strain gauge :
Unbonded
Strain gauge
Bonded Strain
gauge
Wire Wound Strain Gauges
Wire wound strain gauges
Advantages Diadvantages
• They have a high gauge factor of about • They are very sensitive to
±130. changes in temperature.
• This allows measurement of very small
strains of the order of 0·01 micro strain. • Linearity of the semi-conductor
• Hysteresis characteristics of semi- strain gauges is poor.
conductor strain gauges are excellent. • Semi-conductor strain gauges
• Semi-conductor strain gauges can be are more expensive and difficult
very small ranging in length from 0.7 to
7 mm. to attach to the object under
• They are very useful for measurement of study.
local strains.
Resistance Thermometer
Resistance Thermometer
• Where,
• Rϴ = Approximate resistance at 0°C
• Rϴ0 = Approximate resistance at ϴ°C
• α = Resistance Temperature coefficient of resistance.
• ϴ = Change in temperature.
Resistance Thermometer (cont.):
• The value of α for platinum between 0-100° C is about 0.004/°C.
• In fact the resistivity of platinum tends to increase less rapidly at
higher temperatures than for other metals and therefore it is most
commonly used material for resistance thermometers.
Resistive transducers
Thermocouple
Thermocouple
• Thermocouples are also used in the measurement of temperature.
• It is used to sense temperature in the range of –200°C to +2500°C.
• It works on the principle of Seebeck effect.
Thermocouple (Cont.):
Thermocouples are manufactured in a variety of styles, such as
• Thermocouple probes,
• Thermocouple probes with connectors,
• Transition joint thermocouple probes,
• Infrared thermocouples,
• Bare wire thermocouple or
• Even just thermocouple wire.
Working Principle of Thermocouple
• When two wires composed of dissimilar metals are joined at both
ends and one of the ends is heated, there is a continuous current
which flows in the thermoelectric circuit.
• If this circuit is broken at the center, the net open circuit voltage (the
Seebeck voltage) is a function of the junction temperature and the
composition of the two metals.
• Which means that when the junction of the two metals is heated or cooled a
voltage is produced that can be correlated back to the temperature.
Working Principle of Thermocouple (Cont.):
Types of Thermocouple
• Thermocouples are available in different combinations of metals or
calibrations.
• The most common are the “Base Metal thermocouples” known as
Types J, K, T, E and N.
• There are also high temperature calibrations - also known as “Noble
Metal thermocouples” - Types R, S, C and GB.
• Although thermocouple calibration dictates the temperature range,
the maximum range is also limited by the diameter of the
thermocouple wire.
Types of Thermocouple (Cont.):
• K Type Thermocouples are known as general purpose thermocouple.
• A Type K thermocouple refers to any temperature sensor containing
Chromel and Alumel conductors and has a general temperature range
of -200° to 1260°C.
• It is the most commonly used thermocouple due to the wide range of
temperature it could measure and due to its low cost.
Output voltage range of K type thermocouple
• The following is a selection of output values for Type K thermocouples
at selected temperatures.
Output voltage range of K type
thermocouple(Cont.):
Temperature Output
Thermocouple
Advantages Disadvantages
• Thermocouples are best for working • They have a lower accuracy and hence
at high temperatures. they cannot be used for precision work.
• More than 90% of RTDs are designed • To prevent contamination of the
for temperatures below 400°C. thermo-couple, when precious metals
• In contrast, some thermocouples can like platinum or its alloys are being used,
be used at up to 2500°C. the protecting tube has to be made
chemically inert and vacuum tight.
• Thermocouples are cheaper than
the resistance thermometers. • The thermocouple is placed remote
from measuring devices.
• Thermocouples respond three times • Connections are thus made by means of
faster than PT100 RTD. wires called extension wires.
K type thermocouple
Thermocouple leads and colour code:
K type thermocouple(cont.):
K type thermocouple(cont.):
K [TEMI] type thermocouple
K type thermocouple(cont.):
Classification of Transducers On
the basis of transduction
Inductive Transducers
Inductive Transducers
• A transducer that works on the principle of electromagnetic induction
or transduction mechanism is called an inductive transducer.
• A self-inductance or mutual inductance is varied to measure required
physical quantities like displacement (rotary or linear), force, pressure,
velocity, torque, acceleration, etc. These physical quantities are noted
as measurands.
• Linear Variable Differential Transducer (LVDT) is an example of an
inductive transducer.
• Using LVDT, displacement is measured in terms of the voltage induced
in the winding by moving the core in one direction.
Inductive Transducers
Linear Variable Differential Transformer/Transducer(LVDT):
Linear Variable Differential Transformer [LVDT]
• Where
• A = Overlapping area of the plates;
• d = distance between two plates;
• Є = permittivity (dielectric constant)
Principle of Capacitive transducers
• The capacitive transducer work on
the principle of change of
capacitance which may be caused
by :
• Change in overlapping area A,
• Change in the distance d between
the plates,
• Change in dielectric constant.
• These changes are caused by
physical variables like
displacement, force, pressure in
most of the cases.
Capacitive transducers
Transducers based on Change in the distance between the plates
Transducers based on Change in the distance between the plates
Advantages Disadvantages
• Capacitive transducers exhibit good frequency • The presence of any extraneous matter such as
responses as high as 50 kHz. moisture, dust particles affects the capacitance
• Therefore, these can be useful for dynamic value of the transducer.
measurement conditions.
• If the metallic parts of the capacitive transducer
• Very small forces are sufficient for the operation are not insulated properly from each other.
of capacitive transducer. • The measurement process may get affected by
• Therefore, these can be employed in small systems stray capacitances.
• Since its input impedance is high the loading • When these transducers are employed to use
effects are minimum. with instrumentation system, very complex
• They give rapid response to the change in circuitry is required.
pressure. • The cables used to connect the capacitive
• They have the resolution in the order of 2.5 × 10-3 transducer to a measuring point acts as a
mm source of error
Applications of Capacitive transducers
• These are used for the measurement of linear displacements and
angular displacements.
• These are used in conjunction with some mechanical components for
the measurement of liquid level, density, weight, volume, etc.
• These can be used to measure pressure and force (For this the applied
pressure or force is changed into displacement and measured).
• These can be used to measure humidity in gases.
• Because dielectric constant of gases varies with humidity and causes the
capacitance of the transducer to vary.
HALL EFFECT
TRANSDUCERS
HALL EFFECT TRANSDUCERS
• The hall effect element is a type of transducer used for measuring the
magnetic field by converting it into an emf.
• The transducer converts the magnetic field into an electric quantity
which is easily measured by the analog and digital meters.
• The Hall effect element is mainly used for magnetic measurement and
for sensing the current.
Working principle of hall effect transducers
• The principle of hall effect
transducer is that if the current
carrying strip of the conductor is
placed in a transverse magnetic
field, then the EMF develops on
the edge of the conductor.
• The magnitude of the developed
voltage depends on the density
of flux
• And this property of a conductor is
called the Hall effect.
Working principle of hall effect transducers
• When the magnetic field is
applied to the strip, the output
voltage develops across the
output leads 3 and 4.
• The developed voltage is directly
proportional to the strength of
the material.
• The output voltage is,
Where,
Hall effect transducers
Applications
Applications of Hall effect sensors
• Hall effect sensors are used in applications like:
• Magnetic to Electric Transducer
• Measurement of Displacement
• Measurement of Current
• Measurement of Power
Applications of hall effect
transducers
Magnetic to Electric Transducer
Hall sensors in measuring magnetic flux
• The Hall effect element is used for converting
the magnetic flux into an electric transducer.
• The magnetic fields are measured by placing
the semiconductor material in the measurand
magnetic field.
• The voltage develops at the end of the
semiconductor strips, and this voltage is
directly proportional to the magnetic field
density.
• The Hall Effect transducer requires small space
and also gives the continuous signal
concerning the magnetic field strength.
• The only disadvantage of the transducer is
that it is highly sensitive to temperature and
thus calibration requires in each case.
Applications of hall effect
transducers
Measurement of Displacement
Measurement of Displacement
• Consider the ferromagnetic
structure which has a permanent
magnet.
• The hall effect transducer placed
between the poles of the
permanent magnet.
• The magnetic field strength
across the hall effect element
changes by changing the position
of the ferromagnetic field.
Applications of hall effect
transducers
Measurement of Current
Measurement of Current
• The hall effect transducer is also used for
measuring the current without any physical
connection between the conductor circuit
and meter.
• The AC or DC is applied across the
conductor for developing the magnetic
field.
• The strength of the magnetic field is directly
proportional to the applied current.
• The magnetic field develops the emf across
the strips.
• And this EMF depends on the strength of
the conductor.
Applications of hall effect
transducers
Measurement of Power
Measurement of Power
• The hall effect transducer is used for
measuring the power of the conductor.
• The current is applied across the
conductor, which develops the
magnetic field.
• The intensity of the field depends on
the current.
• The magnetic field induces the voltage
across the strip.
• The output voltage of the multiplier is
proportional to the power of the
transducer.
PIEZO ELECTRIC
TRANSDUCERS
PIEZO ELECTRIC TRANSDUCERS
• The Piezoelectric transducer is
an electroacoustic transducer
use for conversion of pressure or
mechanical stress into an
alternating electrical force.
• It is used for measuring the
physical quantity like force,
pressure, stress, etc., which is
directly not possible to measure.
Piezoelectric effect
• A piezoelectric transducer uses a piezoelectric material as a transduction element.
• A piezoelectric material is one in which an electrical potential difference appears
across a certain surface of a crystal if the dimension of the crystal is changed by
the application of force.
• This potential difference appears due to displacement of charge.
• The process is reversible which means if potential difference across some specified
surface is changed, the dimension of the piezoelectric material will also change.
• This effect is known is Piezoelectric Effect.
• Elements exhibiting qualities are known as electro-resistive elements.
• Rochelle Salt, Ammonium Dihydrogen Phosphate, Lithium Sulphate, dipotassium tartrate,
quartz and ceramic are some common example of piezoelectric material.
Working principle of Piezo Electric
Transducers
• In a piezoelectric transducer, a
piezoelectric crystal is sandwiched
between the two electrodes.
• When a mechanical deformation
takes place, it generates charge and
hence it acts as a capacitor.
• A voltage is developed across the
electrodes of the transducer which
can be measured and calibrated with
the deforming force to directly
measure the mechanical deforming
force.
Piezoelectric crystals
Advantages Disadvantages
• Very high frequency response. • It is not suitable for
• Self generating, so no need of measurement in static condition.
external source. • Since the device operates with
• Simple to use as they have small the small electric charge, they
dimensions and large measuring need high impedance cable for
range. electrical interface.
• The output may vary according
to the temperature variation of
the crystal.
Applications of Piezoelectric crystals
• The piezoelectric material has high
stability and hence it is used for
stabilizing the electronic oscillator.
• The ultrasonic generators use the
piezoelectric material. This generator is
used in SONAR for underwater detection
and in industrials apparatus for cleaning.
• It is used in microphones and speakers
for converting the electric signal into
sound.
• The piezoelectric material is used in
electric lighter.