Tele-Fonika Kable S.A.

Bydgoszcz Plant

ZAKŁAD TF05
2019
BYDGOSZCZ
 AGENDA

ABOUT - TELE-FONIKA KABLE S.A.

Key facts, numbers
History – Mile stones
Production & Distribution – Sales Sectors

FACTORY IN BYDGOSZCZ
Mile Stones
OFFSHORE
HV and EHV
Production Capabilities/ Capacities
Testing Capabilities
Investments
LEAN MANUFACTURING and SAFETY

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 ABOUT US / KEY FACTS

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 HISTORY

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 HISTORY

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 PRODUCTION & DISTRIBUTION

Bydgoszcz, Kraków-Bieżanów,
Kraków-Wielicka, Myślenice
Poland

Bolingbrook, IL
USA

Kaunas
Litwa

CCC Chernihiv
UK Ukraina 8 Production plants

Hartlepool
Litlleport Zajecar 6 Subsidiaries
UK Serbia

Centralna Europa GmbH DMCC Branch

Hilden Dubaj / ZEA

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 PRODUCTION

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 SALES SECTORS

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WE PROVIDE RELIABILITY THROUGH DEMANDED QUALITY

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 BYDGOSZCZ FACTORY – MILE STONES

2016 -2017 Type

Test and PQ Test of
1924 – Production of 6 2008 – Beginning of 2011 – Type test of the 400kV cable
1986 – Production of 1997 – Production of
kV oil-paper insulated cooperation with system
MV XLPE insulated HV cables up to 220kV cable - KEMA
cables JDR
cables 132kV

1973 – first 1992 - Production of 2004 – Production 2010 – Trial production of 2013 – Trial 2017 – JDR
1920 Foundation stone
production of 20kV HV cables – up to 110 of 127/230 kV 400kV cable production of acquisition
laying ceremony kV cables
PE insulated cables 500kV cable

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 JDR ACQUISITION – SYNERGY EFFECT

2017
August

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 OFFSHORE

REQUIREMENTS from THE TOP:

High expectations and requirements

Quality

Safety

Logistics

Continuous Improvement

Service

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 OFFSHORE PROJECTS

QUANTITIES OF SUB-SEA CORES

2009 1039 km
2010 924 km
2011 614 km
2012 1150 km Sandbank

2013 381 km
2014 50 km
2015 1182 km Dudgeon
Nordsee
2016 1107km
2017 825km

2018 1150km London Array

TOTAL 8422 km
Rampion

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 OFFSHORE PROJECTS

E
A
S
T

A
N
G
L
I
A

O
N
E

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 OFFSHORE PROJECTS

– cooperation began in 2008 We have cooperated in 60

so far there have been no
When we developed and obtained our various projects for oil and
customer complaints for our
knowledge and experience with regards to gas industry as well as
water-blocked cables installed
designing and production of high quality water- renewable energy (offshore
offshore
blocked conductors for LV, MV and HV cables windfarms)
During the last 5 years timeliness of JDR is a supplier of:
our deliveries for the offshore umbilicals, steel umibilicals,
market amounted to 98% Subsea MV/HV power
cables, IWOC - Intervention
Workover Control Systems
and provider of installation
We have developed and and maintenance services
implemented on of the best
waterblocking systems for
conductors used in subsea cables

We have supplied 7 000 km of

water-blocked cables to offshore
wind farms
We produce special purpose
cables up to 72kV fulfilling
international safety standards and
quality certificates
We supplied water-blocked
cables to the largest Offshore
windfarms - London Array and
Greater Gabbard
Another offshoe windfarm
project - Abeerden Offshore
Wind Farm, for which we
supplied 66kV 400mm2 cables
that connect 11 wind turbines
with turbine capacity of up to
8MW of power,

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 HV and EHV

HIGH REQUIREMENTS
3000 mm2 500kV VS 240 mm2 20kV

High expectations and requirements

Quality

Safety

Logistics

Continuous Improvement

Service

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 HV and EHV PROJECTS

U
K

(
E
lectri
N
o
rt
h

W
est,
B
alf
o
u
r
B
eaty,
V
o
l
k
er
I
n
fra)

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 MONTHLY CAPACITIES OF THE BYDGOSZCZ PLANT

HV cables - 165 km
MV cables – 1995 km

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 PRODUCTION CAPABILITIES

5O production lines/machines

Coductor size range: 35 – 3000mm2

8 CCV lines for XLPE insulation extrusion (including 3 lines for HV cables)

Voltage range: 10 - 500 kV

Maximum single length: max. weight – 30 tonnes, max. flange diameter - 4,5m

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 MANAGEMENT SYSTEMS

ISO Certyficates

Quality Mangement Occupational Health Environmental

System and Safety Manageement
ISO 9001:2008 Management System
Implemented in: TF1, System ISO 14001:2004
TF2, TF3, TF4, TF5. OHSAS 18001:2007 Implemented in :TF1,
Implemented inTF5 TF2, TF3, TF4, TF5.

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 SAP / APO SYSTEM

TRACEABILITY

PLANING and SCHEDULING

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 HIGH QUALITY – STATE OF THE ART TECHNOLOGY

CLEAN
ROOMS
AIR
PURITY
CLASS
4–6
I
ISO
N
S
T
R
U
C
T
I
O
N
S
P
R
O
CHECKLISTS
C
LESSONSELEARNED
D
U
R
E
S
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 HIGH QUALITY – STATE OF THE ART TECHNOLOGY

CONS
TANT
MONI
TORI
NG –
HIGH
QUAL
ITY

ADVA
NCED
TECH
NOLO
GY

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 TESTING CAPABILITIES

4 FARADAY CHAMBERS

LONG-TERM AGEING TEST LABORATORY

LABORATORY FOR MECHANICAL AND WATER-

TIGHTHNESS TESTS

TYPE TEST LABORATORY

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MACHINE PARK DEVELOPMENT - INVESTMENTS 2012-2013

Cortinovis Stranding LIne

SKET Milliken conductors stranding

line S.L.
Seamless Al. Sheath extruder
SheathEx 550

EPL CCV Line – 50 421

Cortinovis Screning Line

TROESTER Outer sheath Extrusion

Line

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INVESTMENTS for 2018 and FURTHER

TFK Research and Development

Centre – Testing Center
longer HV cable lengths
HVDC cables

Aluminum Welding line

Al / Cu tape longitudinally welded
Capacity up to 60t

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LEAN MANUFACTURING

LEAN often simply "lean", is a systematic method for waste

MANUFACTURING minimization ("Muda") within a manufacturing system without
sacrificing productivity.

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 SAFETY

„I WORK CAREFULLY, I WORK SAFELY” Programme

Tele-Fonika Kable recognises the fundamental right of
every individual to return from work healthy and uninjured.

Transparent risk assessment for each job and workstation

Periodical and regular trainings regarding first aid
Clear rules regarding occupational safety that are in force in
the factory
Complete safety and elimination of potential safety hazards
Increase of employees’ awareness regarding safety and risks
thanks to continuous knowledge and information exchange
between employees
Greater employees involvement in safety matters by initiation
of activities through KAIZEN H&S

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