Professional Documents
Culture Documents
Basic of CNC Inserts
Basic of CNC Inserts
TOOLS
IN INDUSTRIES ,WE ARE USING DIFFERENT
TYPES OF CUTTING
TOOLS.IN WHICH,THE PRIMARY CUTTING
TOOL IS ,
1. D – INSERT SHAPE
D - DIAMOND 55
C - DIAMOND 80
R - ROUND
S – SQUARE
T – TRIANGLE
V – DIAMOND 35
W – TRIGON 80
H - HEXAGON 60
EXAMPLE – DNMG 110408
A - 3 DEGREE
B – 5 DEGREE
C – 7 DEGREE
E – 20 DEGREE
N – 0 DEGREE
P – 11 DEQREE
D – 15 DEGREE
EXAMPLE – DNMG 110408
3. M – TOLERANCE CLASS
LETTER SYMBOL I.C THICKNESS
A - 0.025 A - 0.025
B – 0.025 B – 0.127
C – 0.025 C – 0.025
D – 0.025 D – 0.127
E – 0.025 E – 0.025
F – 0.013 F – 0.025
G – 0.025 G – 0.0127
H – 0.013 H – 0.013
J,K,L – 0.05- J,K,L – 0.025
0.13 M – 0.127
M – 0.05-0.10 U – 0.127
U – 0.13-0.25 N – 0.025
N – 0.05-0.10
EXAMPLE – DNMG 110408
4. G – TYPE OF INSERT
TYPE OF THE INSERT INCLUDES CHIP BREAKER
AND RELIEF OF THE INSERT.
TYPES ARE,
A P
B R
G S
H T
M W
N X(SPL DESIGN)
EXAMPLE – DNMG 110408
05
06
09
11
12
16
EXAMPLE – DNMG 110408
01
02
03
04
T3
06
EXAMPLE – DNMG 110408
02
04
08
1.2
1.4
1.6
TOOL HOLDER SPECIFICATION
1. M – CLAMPING TYPE
M – LEVER,TOP,WEDGE TYPE
P - LEVER TYPE
S - SCREW TYPE
C - TOP CLAMP TYPE
D - INSERT CENTRE CLAMP TYPE
TOOL HOLDER SPECIFICATION
1. D – INSERT SHAPE
D - DIAMOND 55
C - DIAMOND 80
R - ROUND
S – SQUARE
T – TRIANGLE
V – DIAMOND 35
W – TRIGON 80
1
TOOL HOLDER SPECIFICATION
1. J – LEAD ANGLE
LEAD ANGLES
15 0
1
TOOL HOLDER SPECIFICATION
A - 3 DEGREE
B – 5 DEGREE
C – 7 DEGREE
E – 20 DEGREE
N – 0 DEGREE
P – 11 DEQREE
D – 15 DEGREE
TOOL HOLDER SPECIFICATION
1. L – HAND OF TOOL
TOOL HOLDER SPECIFICATION
HEIGHTXWIDTH
1010
1212
2525
2020
1616
THE SHANK SIZE,DEPENDS UPON THE CENTRE HEIGHT.
TOOL HOLDER SPECIFICATION
W – 450 MM
V – 400 MM
U – 350 MM
S – 250 MM
R – 200 MM
M – 150 MM
K – 125 MM
J – 120 MM
H – 100 MM
TOOL HOLDER SPECIFICATION
1. 11 – INSERT LENGTH
TOOL HOLDER SPECIFICATION
DIFFERENT TYPES OF
LENGTH,
05
06
09
11
12
16
BORING BAR SPECIFICATION
S 20 S SCLCR 09
1.RAKE ANGLES
2.LEAD ANGLES
3.CLEARANCE ANGLES
MECHANICS OF METAL CUTTING
+6
-5
NEGATIVE POSITIVE
LEAD ANGLES
15 0
1
CLEARANCE ANGLES
NEGATIVE
POSITIVE
5 6
CUTTING SPEED Vc = 3.14XDXN/1000
RPM = VcX1000/3.14XD
P – STEEL
M – STAINLESS STEEL
K – CAST IRON
N – NON FERROUS
S – SUPER ALLOYS
H – HARDENED STEEL
CUTTING TOOLS
CUTTING TOOLS ARE PREPARD BY POWDER METALLERGY
SYSTEM.THE INGREDIENTS OF THE CUTTING TOOLS ARE,
TYPES OF COATINGS,
1. CVD ( CHEMICAL VAPOUR DEPOSITION)
2. PVD (PHYSICAL VAPOUR DEPOSITION)
3. DIAMOND COATING
CVD COATING
COMMON CVD COATING TYPES,
THICKNESS - 2 to 8 Microns.
LAYERS – 5 to 6 layers.
TEMP – 300 to 600 degree
DIAMOND COATING
1.ABRASIVE WEAR
2.MECHANICAL FAILURE
3.HEAT FAILURE
TOOL FAILURE ANALYSIS
1.FLANK WEAR
1.BUILT UP EDGE
2.THERMAL CRACKING
3.CRATER WEAR
4.THERMAL DEFORMATION
1