DEPARTMENT OF TESTING & COMMISSIONING

TESTING & COMMISSIONING

TESTING & COMMISSIONING TRAINING FOR BEGINNER

 ABOUT ELEVATOR

Elevator Pictorial Representation Elevator Definition

An elevator is essentially a platform
that is either pulled or pushed up by a
mechanical means. A modern-day
elevator consists of a cab (also called
a "cabin", "cage", "carriage" or "car")
mounted on a platform within an
enclosed space called a shaft or
sometimes a "hoist way".
 Employee Management
5S Concept at Site or
Workplace Practical Exercise
 Employee Management
TQM Process Flow TQM Process Diagram
 Employee Management
Principles of Management Key Skills
• Customer Focus-Satisfaction

• Leadership-Team work

• Engagement of People-Employee Involvement

• Process Approach

• Improvements-Continuous

• Evidence –Based Decision Making

• Relationship Management-Customer Linkage

 Employee Management
Benefits of TQM Key Values are
• Higher Profitability
• Improved Employee Morals
• Removal of Defects & Waste
• Improved Customer Focus & Satisfaction
• Enhanced Shareholder Value
• Improved & Innovative Process
• Reduced cost & better cost Management
• Increased Customer Loyalty & Retention
• Flexibility to Change Market Condition
• Strengthened Competitive Position
• Higher Productivity
• Output Productivity= (Skills
+Experience )*Employee Involvement
 Types of Elevator's & Motors
Four types of Elevators Two types of Motors
• Traction with Machine Room- AC Motors
LMR-Lift With Machine Room I ) Synchronous Motors-Permanent Magnet
Motor-Gearless Motor(Both Single & Three
• Traction with Machine Room Less- Phase)
MRL II) Asynchronous Motors-Induction Motor-
Geared Motor(Both Single & Three Phase)
DC Motors
• Hydraulic
I)Brushless
II)Brushed-Series, Parallel( Shunt ),
• Vacuum-Recently Compound, Permanent Magnet
Traction with Machine Room & Room Less
Hydraulic & Vacuum Elevators
Types of Motors
 Types of Elevators Doors

Normally two types of Doors are Used Now days

Automatic Doors-( The Current Standard)-ACO, ATD

ACO-Automatic Centre Opening

ATD-Automatic Telescopic Opening or Side Opening

Manual Doors-Telescopic, Swing, IFG

Types of Elevators Doors
Types of Elevators Doors
Types of Elevators Doors
Types Of Roping Method Used In Elevators
2:1 Roping
Car at top & Car at bottom-Depends on the pulley will decide roping method.
Double Pulley at bottom or double pulley at top & single pulley
For Roping Three Sections are Most important
i) Pit Section- Ensure Counter weight Buffer Distance
ii) Head room Section-Ensure about the distance
iii) Hostway Section-HQ-Travel Height & Travel Distance Bottom FFL to Top FFL
Roping Method:
1st Reference-Counter Hitch Plate
2nd Reference –Counter Frame Pulley
3rd Reference-Motor Pulley
4th Reference-Car Frame Pulley
5th Reference-Car Hitch Plate
Twist Occurring Point
Between Car & Counter Pulley
Types Of Roping Method Used In Elevators
1:1 Roping ( Direct Roping )
For Roping Three Sections are Most important
i) Pit Section- Ensure Counter weight Buffer Distance
ii) Head room Section-Ensure about the distance
iii) Hostway Section-HQ-Travel Height & Travel Distance Bottom FFL to Top FFL
iv) Car & Counter DBG Centre is Most Important
v) Rope should be travel car & Counter rail Centre

Roping Method:
1st Reference-Car Frame top Hitch Plate
2nd Reference –Motor Pulley
3rd Reference-Counter Frame Hitch Plate

Twist Occurring Point

Types Of Roping Method Used In Elevators
 PPE-Personal Protective Equipment

• Safety Helmet

• Safety Shoes

• Safety Electrical Insulated Gloves

• Glasses / Goggles
 Do’s & Don’t work at the site
Do’s
• Clear Communication with Supervisor
• Do the work at the work place in safety manners
• Must be follow Organization Rules & Regulations
• Check & Update the day one all the pending Material
List as well as flooring size
• Clear Communication with site authorized person.
• House keeping at the work places
• Proper reporting must both In-time / Out time, its
should be update on before Schedule for the next day
• Do the job “RIGHT AT THE FIRST TIME”
• While leaving at the site must be inform consent site
persons.
• Ensure about any Return materials are available at the
working site, we must inform before completion of
testing works.
Don’t
• Don’t argue with site Authorized People
• Don’t Skip the Personal Safety at the work
places
• Don’t argue with Supervisor
• Don’t use Mobile phone & Ear pads at
working time
• Don’t throw the unwanted wastes, its kept on
separate boxes.
• Don’t do urinal at open places ( working ).
• Don’t discuss with the client unwanted talks
• Don’t communicate direct management , any
issues discuss with first consent supervisor
 Safety Check Before Commissioning

• Check Mechanical Safety- Shaft Inside, Cabin Top & Top, Elevator runs at
safe or not, Car top Safety Roof rail fixed

• Check Electrical Safety- Input Voltage, Phase to Neutral, Phase to Phase,

Earth to Neutral, Proper Grounding

• Check the Encoder- Properly Fixed, Encoder Separated from the power
Lines.
 Commissioning at Inspection speed
1)Motor Type( F1-25)- ”0”-Asynchronous Motor
“1”- Synchronous Motor

2)Encoder Type(F1-00)- ”0”-sin/cos –ERN1387

“1”-UVW
“2”ABZ
“3” Endat Absolute-ERN1313

3)Encoder Resolution(F1-12)-Ranges about( 0 to 10000)-Pulse Resolution

4)Motor Parameters( F1-01 to F1-05)- Motor Rated Power(Kw), Voltage( Volts), Current( Ampere), Frequency(Hz),Speed( Rpm)

5)Command Source Selection( F0-01)- ”0”-Operation Panel Control

“ 1”-Distance Control

6) Auto-tuning Mode(F1-11)- ”0”-No Operation

“1”-With Load Auto tuning
“2”-No Load Auto tuning
“3”-Shaft Auto tuning-1
“4”-Shaft Auto tuning-2
 Commissioning at Inspection speed
Required wiring Check Points
• Input to the Controller(R,Y,B) • Ensure about P-N-230Vac / P-P-415Vac

• Output(Motor) to the Controller • Ensure about Phase Order(U,V,W) & Earthing

• Break Supply Wiring • To be Verify -110Vdc

• Ensure Break switch signal-24Vdc

• Break Switch Wiring

• Ensure Parameter Settings

• Thermistor Switch Wiring

• Must be Separated from the Power line& Proper

• Encoder Wiring Connection

• Governor / Trip/ Reset Wiring • Check Proper Connection & Earthing-110Vac

 Connection between MCTC-PG-E and encoder ERN1387
1 B- 5a

3 Z+ 4b

4 Z- 4a

5 A+ 6b Encoder ERN1387
6 A- 2a

7 COM 5b

8 B+ 3b

9 VCC 1b

10 C+ 7b
MCTC-PG-E
11 C- 1a

12 D+ 2b

13 D- 6a

5 1
10
15 6

11

PG card Female 15-way D-type

Top

b
a
 Motor Auto –Tuning Flowcharts
Start

Enter Inspection State-Ensure about X9-indicator is OFF

Select Command Source

Set Motor Type

Set Encoder Parameters

Set Auto-tunning Mode

Perform Auto-Tuning
 Motor Auto –Tuning Flowcharts

Auto-Tuning Completed

1.After auto-tuning is Completed, the keypad on the MCB displays the learnt angle for 3s

2.Ensure that the value deviation of F1-06 is within + or – 5 Degree Through Multiple times of auto-tuning

3.F1-08 is 0 OR 8 Generally & Remains the same Multiple times of auto tuning
Designation Rule and Nameplate
 Designation Rule and Nameplate
• NICE-Nice Series Elevator integrated Controller

• L-Specialized for Elevators

• C-Both Synchronous & Asynchronous Motor(A- Asynchronous Motor, B-

Synchronous Motor )

• 40-3-phase(20-Single Phase)

• 15-Power In terms of Kw
Controller & Interface Devices
 Shaft Wiring-Travelling Cable & Car top Inspection
• Travelling Cable is a Flat Cable ,its Consist of
12 ,24,36 core wires.
• Ensure about Plug & play Properly Tightened

• Its used for Communication between Controller & • Verify the terminal Signs at Controller & Car top
Car top

• Confirm the Exact location for Car top Junction box

• Both AC , DC & Separate Communication for COP
Cable
• Verify the Signal voltage -230Vac, 24Vdc

• Its Dropped at inside shaft & do not disturbance for • Ensure the earthing is Proper
any car & counter brackets.

• After Connect the all Cable Verify & Confirm the Signals are
• Its should be travelled like U-bend Shape Properly Communicate with Controller & Car top

• Verify the Inspection Up & Down Functionality both

• Should not be twisted cable at any location Controller & Car top
 Shaft Wiring-Limit Switch Arrangements
Required Arrangements Check Points
• Normally 3 Limit Switch arrangements are Used • Verify about the distance between the Limit
switches

• Slow down Terminal both Up & Down

• Confirm the Limit switch Wiring is Correct

• Terminal Stop Limit both Up & Down

• Ensure about the Final Limit switch Earthing

• Final Terminal Stop both Up & Down

• To be check Final Limit Voltage-110Vac

• As per site Conditions Terminal Stop limit switch

we can able to change • To verify the slow down signal at controller both
upward & downward-24Vdc

• Limit cam must be center with Limit switch

Roller • Ensure Manually as well as Electrically switch
functionality

• As per Elevator Speed limit switch Distance

Arrangement of shaft position signals

Up Final Stop-150mm

Up Terminal Limit-30-
50mm

Up Slow down

Levelling Plate

Down Slow Down

Down Terminal Limit

Down Final Stop

 Slow-down distances based on different rated elevator
speeds

Rated Elevator 0.25 0.4 0.5 0.63 0.75 1 1.5 1.6 1.75 2 2.5 3 3.5 4
Speed (m/s)

Distance of Slow- 0.2 0.2 0.2 0.2 0.4 0.7 1.5 1.7 2.0 2.0 2.0 2.0 2.0 2.0
down 1 (m)

Distance of Slow- None 2.5 4.0 4.0 4.0 4.0

down 2 (m)

Distance of Slow- None 6 8 11

down 3 (m)
 Shaft Wiring-Motor E-Stop/ Landing Lock Wiring/Pit wiring
Required Wiring & Method Check Points
• Emergency stop Switch need fix at Near by Motor • To Verify the Functionality manually-110Vac
location
• To Verify the Functionality manually-110Vac

• Pit Emergency stop switch must be fixed at easy access

location • Confirm the Pit box Stop switch functions & Intercom Speaker -
110Vac / 12Vdc

• Pit box Installed & Connected as per diagram

• Intercom speaker should be communicate with Controller, Car
top-12Vdc

• Car & Counter buffer Switch Properly aligned &

Connected • Car , Counter & Tension weight switch Functionality Manually
Check & Verify at Controller-110Vac

• Governor tension Weight switch Aligned properly & • Ensure Lock wiring properly tightened & Verify the Earthimg-
Connected 110Vac

• All Landing Lock Wiring Properly connected & • Verify the Lock Contact its Centre, Door frame to door panel
gap, door shoe to landing sill & landing door gap, door center
earthing must be connected at landing header.
gap
 HCB Installation & Setting
Installation & Settings Check Points
• LOP should be fixed as per standard location from the • LOP Communication Signal should be Monitor
FFL at Controller

• LOP should be installed at all service floor

• HCB Signals are +24Vdc, -24Vdc,
CAN+,CAN-
• LOP Communicate with the MCB Via MODBUS, all
LOP Connected in Parallel & then connected to the
MCB • Ensure about Earthing

• Set an address for each LOP, Otherwise HCB Can not

be working • Verify its installed Proper alignment

• Address of each LOP must be Unique. HCBs with the • Confirm the floor Address on each landing
same address can not be used HCB

• Set the address based on the number of floor

• Verify the Parking key functionality at Ground
Floor
• When the HCB is installed inside the car , its address
 Controller with Peripheral Devices

MCTC-PG-E MCTC-PG-F1

PG card

MCTC-PG-A2 MCTC-PG-D

Hall display board

Group control board

MCTC-GCB-A
(if group control of more then two elevators is
Car display board required)

Car top board

MCTC-CTB
MCTC-HCB-H MCTC-HCB-R1 MCTC-HCB-D2 MCTC-HCB-D5
Car call board
MCTC-CCB

MCTC-HCB-U1 MCTC-HCB-V1 MCTC-HCB-B

Input and output terminals of HCB
Up call indicator

Interface for the up call button and indicator

Up call
UP Pins 2 and 3 are for up call input. Pins 1 and 4 are power supply for button

the up call indicator (24 VDC output, load capacity: 40 mA).

1234

Down call indicator

Interface for the down call button and indicator
Pins 2 and 3 are for down call input. Pins 1 and 4 are power supply Down call
DOWN button
for the down call indicator (24 VDC output, load capacity: 40 mA).

1234

Interface for the fire emergency and elevator lock switch

Elevator Fire
lock input
XF/ST Pins 1 and 2 are for elevator lock input. Pins 3 and 4 are for fire emerg
ency
emergency input. input

1234

Modbus communication and power supply terminal

Pins 2 and 3 are for Modbus communication. Pins
CN1
1234
1 and 4 are for power supply.

Terminal for setting the floor address

Short J1, and press the UP button or DOWN button to set the floor
J1 J1
address (range 0–56). After the jumper cap is removed, the address is
automatically stored.
 MCTC-CCB
CCB-Car Call Board Terminals Details
• Terminal-JP1-JP16-Floor 1 to Floor 16

• Terminal JP17-Door open button

• Terminal JP18-Door close Button

• Terminal JP19-Door open delay button

• Terminal JP20-direct travel Ride

• Terminal JP21-Attendant Input

• Terminal JP22-Direction Change

• Terminal JP23-Independent Running

 Car Top Work-CTB Board-MCTC-CTB
CTB Board CTB Board
j4.9

CN4 CN5

D2 D1 C3 C2 C1 B3 B2 B1 A1

CN10

J9
J2

ON OFF

CAN
CN7

RESET
MCTC-CTB

CN8

X1 X2 X3 X4 X5 X6 X7 X8
CN3
CN2 CN1 CN6

152
162
 Car Top Work-Car Operator & Door Sensor
Method of Work
• Car Operator should be installed as per
requirement
• Car door panel to be fixed properly &must be
aligned .
• Car door sensor fixed at straight line with both
door panel, its should be maintain bottom level to
top level required distance.
• Do the door operator wiring –Door motor supply,
Door COMM, door open/close –Open limit / close
limit command
• Do the sensor wiring-TX /RX Cable connected at
sensor power box, Sensor power box supply,
Sensor signal-COM /NO
Check Points
• Verify door cam clearance from landing sill it should
be maintain-8-10mm at all landing
• Ensure car operator & Door cam fixed at straight &
verify the level using spirit Level
• To be check car door panel gap between cabin panel to
car door panel it should be maintain minimum 5-7mm
• To be confirm car door alignment –Centre gap, Door
contact, Door operation smooth on power on mode
• In MCTC-CTB CN4-Terminal-B1-BM-Door open
signal-1 / B2-BM-Door Close Signal / C1-CM-Door
open Signal 2/ C2-CM-Door Close Signal 2
• In MCTC-CTB CN3-Terminal-X3 &X4-Door open
limit signal-1 &2 / X5 &X6-Door Close limit Signal 1
&2 / P24-COM for door open/close signal & sensor
signal/ X1 & X2- Light curtain 1 & 2 signal
 MCTC-CTB TERMIANL DETAILS

• CN2-(+24Vdc , -24Vdc, CAN+, CAN-)- CAN Bus Communication Interface

• CN1-(+24Vdc , -24Vdc, MOD+, MOD-)- MOD Bus Communication
• CN6-(+24, Ai, M)-Load cell Input signal
• CN3-X7-Full Load Signal(100%) / X8-Over Load Signal(110%)
• CN4-D1-DM-Up arrival signal / D2-DM-Down arrival Signal
• CN5-A-AM(NC) / B-AM(NO)-Cabin FAN & Light Control( 230Vac / 30Vdc )
• CN7/CN8-DB9 port for Communication With CCB-CN7- used for front door with normal calls/ CN8-
used for back door& disable calls.
• CN10-RJ45 Interface-External tool connect
• J2-CTB address jumper in Parallel Controller
• CAN-CAN bus indicator
• RESET-CAN bus Communication Fault Indication
• X1-X8-DI indicator-external input active is active
• A1 /B1 to B3 / C1 to C3/ D1-D2-Relay output indicator
 Car Top Work-Level Sensor

• The leveling switch and leveling plate and are Leveling

switch
directly connected to the input terminal of the
controller
Up leveling signal detection
• It is used to enable the car to land at each floor
accurately.
• The leveling switches are generally installed
Door zone signal detection Leveling plate

on the top of the car. Down leveling signal detection

• The NICE3000 system supports the installation

of 1−3 leveling switches.
• The leveling plate is installed on the guide rail
in the shaft.
Car
• A leveling plate needs to be installed at each
floor.
• Ensure that leveling plates at all floors are
mounted with the same depth and verticality.
Installation requirements of leveling switches
 Car top & Pit work
• Car top fan need to fixed & wiring-230Vac
• Safety Clutch Switch Cabin top & bottom switch fixed , wiring & aligned-110Vac
• Over load Switch fixed & wiring-0-24Vdc
• Fall celling Wiring & Verify-230Vac /24Vdc
• Car top earthing
• Car top wiring arranged proper & neat-Easy access for Service
• Counter weight loaded at counter frame
• Car & counter rope guard gap adjustment
• Counter Guard fixed
• Pit Ladder Fixed
• Complete Shaft Cleaning-All Brackets, Guide Rails, entrance, header, sill, pit,
cabin top, Weight painting
 Weight Balance , Full Load & Over Load
• Weight balance is most important for elevator smooth operation as well as passenger transport at full load

• If the weight balance is not match, elevator will creates a problem such as roll back, over travel from bottom & top most floor
after some period of times.

• Various method to find out balancing is effective after the full load.

• Counter weight full Load( Including Counter frame & Counter Pulley)= Half of the passenger weight +Car cabin panel +Car
frame &Car pulley weight) by using this formula we can able to calculated Weight Balancing

• We should know about the weight bar( Kgs), Cabin Panel, Pulley, Car & Counter frame weight details.

• Now we add weight at counter frame, then car & counter meet at same position then change the parameter F8-01=1 , Press the
Up & Down button, Now Elevator should move respective direction without any roll back( we can able to check Break leaser
for this point, it can not move either up or Down Direction. After Verify change the parameter F8-01-02.

• Please verify F8-02=50% its output torque-directly related with load balancing
 Weight Balance , Full Load & Over Load
• It is necessary to do balance first. • Install the analog sensor under car bottom.

• For example, 45-50% load is put in car, run in high speed in both
• Please make sure red cable is connected to CN6: P24; black is
connected to CN6: M; brown is connected to CN6: Ai.
directions, use clamp meter to monitor current of controller.

• The set F5-36=2.

• If Iup = Idown, means 45-50% is balance point.
• Monitor F8-05, adjust the distance from sensor to square magnet;
when F8-05 is in 70~90, fix the sensor deadly.
• If Iup > Idown, means car side is heavier than counterweight side, so
take out some load and test again till get balance point.
• Do analog sensor self learn. Please refer to F8-00.

• If Iup < Idown,, means car side is lighter than counterweight side, so • Please do not forget to change F8-01=1 after learn.
put in some load and test again till get balance.

• After learn, system can tell full load and overload automatically
without any weighing switch.
• As EN81, balance point should be in 40%~50%.

• Adjust drive gain and brake gain to get smooth start

• For example, the balance point you get is 48%. So type 48 into
F8-02.
 Commissioning at Normal Speed
1. Make Preparation
2. Check shaft auto-tuning conditions are met
Shaft auto-tuning 3. Perform Shaft Auto Tuning
4. Perform running test at normal operation

Cat top Commissioning 1.Light Curtain Commissioning

2.Door machine Controller Commissioning

1.HCB Installation
HCB Installation & Settings
2.HCB Address Settings
 Shat Auto-tuning

• Check that the shaft switches act properly, including final limit switches, limit switches, slow-down switches,
and leveling sensors.
• Check that the acting sequence of the leveling sensors is correct.
• Generally, one leveling sensor is installed. If multiple leveling sensors are installed, check that the acting
sequence is correct.
• Acting sequence of sensors at inspection up: up leveling sensor → door zone sensor → down leveling sensor
• Acting sequence of sensors at inspection down: down leveling sensor → door zone sensor → up leveling
sensor
• Check CAN bus communication state. If fault E51 is not reported and the COP indicator on the MCB is
steady ON, it indicates that CAN bus communication between the MCB and the CTB is normal. If CAN bus
communication is abnormal, rectify fault E51.
F0-04 Rated elevator speed 0.250–4.000 m/s 1.600 m/s -

Set it to the actual number of floors

(number of actually installed leveling
F6-00 Top floor of the elevator F6-01 to 40 9 plates).

F6-01 Bottom floor of the elevator 1 to F6-00 1 -

 Shat Auto-tuning
Check that the conditions for shaft auto-tuning have been met.
• The elevator is in the inspection state.

• The elevator is at the leveling position of the bottom floor

• The down slow-down switch 1 signal input to the MCB is active.

• The NICE3000new is not in the fault state. If there is a fault, press to reset the fault

• When there are only two floors, the elevator needs to run to below the bottom leveling
position, that is, at least one leveling sensor is below the leveling plate. This is the
prerequisite for successful shaft auto-tuning.
 Perform shaft auto-tuning
• When the preceding conditions are met, start shaft auto-tuning by using any of the
following methods

• Set F1-11 to 3 on the operation panel.

• Set F7 to 1 on the keypad of the MCB.

• After shaft auto-tuning starts, the elevator runs at the inspection speed set in F3-11 and
stops after reaching the leveling plate of the top floor. Then, the keypad on the MCB
displays the present floor number (top floor), indicating that shaft auto-tuning is successful.

• If fault E35 is reported during the process, it indicates that shaft auto-tuning fails. You need
to rectify the fault according to the solution
 Perform running test at normal speed.

• After shaft auto-tuning is completed successfully, running at normal speed may not be
successful because the door controller and full-load/overload function are not
commissioned. we can set parameters to enable the system to forbid door open and allow
overload, and then perform running test at normal speed.
• Set F7-05 (Door open forbidden) to 1 (Yes).
• Set F7-06 (Overload function) to 1 (Enabled).
• Turn the inspection switch to the "Normal" state.
• Set F7-00 (Car call floor registered) to register a floor call and test the running at normal
speed.
• The call set in F7-00 is the same as car call inside the elevator. Set F7-00 to any floor
number, and run the elevator at normal speed; check whether the motor, elevator, and
controller are abnormal during the running.
 Leveling Accuracy Adjustment
• The length of the leveling plate needs to match the leveling sensor.

• The leveling plate must be vertical to the leveling sensor.

• The NO-type photoelectric switches are recommended to improve signal sensing stability.

• There are two leveling accuracy adjustment methods-Normally F4-00=30mm

• 1) All-floor adjustment- F4-00 is used to adjust the car stop position at all floors. The setting of F4-00 is effective to
all floors. Increase F4-00 if under-leveling occurs at every floor and decrease F4-00 if over-leveling occurs at every
floor.

• 2) Single-floor adjustment-To set Fr-00=1

 Set Fr=00=1

Go into the car after the elevator automatically runs at to the top floor

Adjust the levelling data based on actual error, press the top floor button once & stop
position is changed 1mm upward
press the Bottom floor button once & stop position is changed 1mm Downward

Press the top floor button & bottom floor button at the same time to save the
adjustment Result

Run car to the next floor & make adjustment

Complete
Adjusting All
Floors ?
 Yes

Restore Fr-00=0

END
Automatic Emergency Evacuation at Power Failure
• Passengers may be trapped in the car for a long time if power failure suddenly happens
during use of the elevator.

• After the mains power supply shuts down, the standby power supply is used to provide
power to the system. The controller drives the motor, which runs the car to the leveling
area to let passengers out.

• There are two standby power supply modes in the industry.

• Uninterrupted power supply(UPS)-Single Phase

• Automatic rescue device (ARD) for elevator emergency evacuation-3-phase

• ARD Related Parameters are : F6-45, F8-09, F8-10, F9-02, F5-20, F531( M300, V300)
 Adjustment to abnormal motor startup

• F2-00, F2-01, F2-03 and F2-04 are used to adjust the speed dynamic response characteristics of the
motor.
• To achieve a faster system response, increase the proportional gain and reduce the integral time.
However, too large proportional gain or too small integral time may lead to system oscillation.
• Decreasing the proportional gain and increasing the integral time will slow the dynamic response of
the motor. However, too small proportional gain or too large integral time may cause motor speed
tracking abnormality, resulting in fault E33 or instable leveling at stop.
• These parameters need to be adjusted only for small-power motors (P ≤ 5.5 kW) because they may
have oscillation. To eliminate oscillation
• Decrease the proportional gain first (between 10 and 40) to ensure that the system does not
oscillate, and then reduce the integral time (between 0.1 and 0.8) to ensure that the system has quick
response but small overshoot.
 Adjustment to elevator startup

Adjustment for no-load-cell startup

The default setting of F2-11 to F2-13 is proper for most large-power motors, and you need
not modify these parameters, For the small-power motor (P ≤ 5.5 kW),

the motor may have oscillation or noise at with-load startup, and passengers in the car may
have a strong feeling of car lurch. To eliminate car lurch

Decrease the value of F2-11 (between 5 and 15) to eliminate motor oscillation.

Decrease the values of F2-12 and F2-13 (between 0.1 and 0.8) to reduce the motor noise and
improve riding comfort at startup.
 Adjustment for load cell startup

• In the driving state, increase F8-03 properly if there is rollback at elevator

startup, and decrease, F8-03 if there is car lurch at elevator startup.

• In the braking state, increase F8-04 properly if there is jerk in command

direction at elevator startup, and decrease F8-04 if there is car lurch at
elevator startup.
 Handling of rollback at elevator startup and stop

• The system retains the zero-speed torque current output within the time set in F3-
19 from the moment when the system sends the brake release command; this is to
prevent rollback. If there is obvious rollback at elevator startup, increase F3-19
properly.

• The system retains the zero-speed torque current output within the time set in F8-
11 from the moment when the system sends the brake apply command; this is to
prevent rollback. If there is obvious rollback at elevator startup, increase F8-11
properly.
Handling of current noise at motor startup and stop

• During elevator startup or stop, certain motors may generate noise when the
current is applied before the brake is released or the current is removed after
the brake is applied. To reduce motor noise, increase F2-16 or F2-17 properly.
 Adjustment at large mechanical static friction
V (speed)

V (speed)
F3-01

F3-00

F2-18

t (time)

t (time)

• Bad riding comfort due to static friction may often exist in villa elevators. When there
is large friction between the guide shoes and the guide rails, large static friction
generates at the moment of startup, leading to bad riding comfort. Make the system
starts up at the specified speed by setting these parameters to eliminate friction and
improve riding comfort.(F2-18, F3-00, F3-01)
 Riding comfort adjustment to the running curve

F3-07
F3-04 F3-02
F3-03 F3-05

F3-06

t (time)

• F3-02, F3-03, and F3-04 are used to set the running curve during which the elevator
accelerates from startup to the maximum speed. If the acceleration process is too
short causing bad riding comfort, decrease the value of F3-02 and increase the
values of F3-03 and F3-04 to make the acceleration curve smoother. If the
acceleration process is too long, increase the value of F3-02 and decrease the values
of F3-03 and F3-04.
• Adjust F3-05, F3-06, and F3-07 similarly to make the deceleration process