DEPARTMENT OF MECHANICAL ENGINEERING

Optimization of Machining process Using Machine Learning

Batch Members: Under the Guidance of

M . Ranganathan (730320114322)
S . Saran (730320114325) Mr. C. Sivaraj,
S . Selvaram (730320114004) Assistant professor/ Mechanical Engineering
S . Srinivasan (730320114329) Department

S . Srinivasan (730320114329)

Second Review 1
 Abstract
• Industrial Need: Growing demand for precise machining parameters
drives the utilization of advanced optimization techniques and prediction
models.
• Focus on Turning Operations: The study specifically targets turning
operations for titanium alloy, aiming to enhance surface roughness while
maintaining material removal rate.
• Unconventional Optimization: An innovative optimization algorithm,
integrated with an Artificial Neural Network (ANN), surpasses other
methods, achieving a low mean absolute percentage error of 1.08%.
• Machine Learning Implementation: The study utilizes functional
programming in Machine Learning to fine-tune the ANN, emphasizing
accuracy in predicting optimal machining parameters.
• Integration with Genetic Algorithm: The ANN is combined with a
genetic algorithm to find optimal parameter combinations.

Second Review 2
 Introduction
• Surface Roughness Impact: In machining, surface roughness
significantly influences component functionality and cost, necessitating a
careful balance with material removal rate for effective production.
• Challenges in Parameter Optimization: Optimizing machining
parameters is crucial for determining surface roughness, but it poses a
challenge. Utilizing optimization algorithms becomes essential to strike a
balance between surface quality and material removal rate.
• Role of AI, Specifically ANN: Artificial Intelligent techniques, especially
Artificial Neural Networks (ANN), offer accurate modeling of complex
relationships. In applications with materials like Titanium alloys, ANN
becomes a valuable tool for precise modeling and optimization of
machining processes.
• Application to Titanium Alloy Ti-6-Al-4-V: The study focuses on the
widely used titanium alloy Ti-6-Al-4-V in aerospace and automotive
industries. Due to its hardness and cost, precise cutting parameters are
crucial. ANN, known for its accuracy, becomes instrumental in modeling
and optimizing machining processes, contributing to both economic
Second Review 3
 Literature Survey
Title of The paper Methodology Publication details

Paper 1 1. Data Collection and By Dilbag Singh

A surface roughness prediction preparation and P.
model for hard turning process 2. Feature Selection and Venkateswara
Engineering Rao. It was
3. Model Selection and published in the
Training International
4. Model Evaluation and Journal of
Validation Advanced
5. Model Optimization and Manufacturing
Deploment Technology in

Paper 2 1. Select the Right Cutting tool By

Cutting of hardened steel 2. Ensure Proper Lubrication H.K.Tonshoff,C.
3. Optimize Cutting Arendt,R.Ben
Parameters Amor.It was
4. Implement Coolant Published in the
Systems Institue of
5. MonFiitrsot Rrevaienwd Production 4

Maintain tools
Second Review 4
 Literature survey
Title of The paper Methodology Publication details
Paper 3 1. Experimental Setup By Farshid
Experimental measurement 2. Residual Stress Jafarian,
and optimization of tensile Measurements Hossein
residual stress in turning 3. Design of Amirabadi,
process of Inconel718 Experiments Javad Sadri. In
superalloy 4. Data Analysis and International
optimization Measurement
5. Validation and Confederation
Implementation
Paper 4 1. Data Collection By
Surface roughness 2. Feature Selection O.B.Abouelatta ,
prediction based on cutting 3. Model Development J.Madl. In
parameters and tool 4. Model Validation Journal of
vibrations in turning 5. Optimization and Materials
operations Implementation Processing
Technology
Second Review 5
 Problem Statement

 Research Focus: The research targets the optimization of turning

operations for Ti-6-Al 4-V titanium alloy, aiming to enhance surface
roughness while maintaining material removal rate, by using
integrating an Artificial Neural Network (ANN) with a Genetic Algorithm
(GA), to create a robust prediction model. This model aims to accurately
represent the complex behavior of cutting parameters on surface roughness.

Second Review 6
Block Diagram of proposed System

Second Review 7
 Existing System Vs Proposed System
• EXISTING: The existing system described in the document focuses on the
optimization of machining parameters, particularly in the turning operation
on titanium alloy, to improve surface roughness while maintaining material
removal rate.

• PROPOSED: The proposed system in the document is an integrated

approach that utilizes an Artificial Neural Network (ANN) in conjunction
with a genetic algorithm to optimize the turning operation on Titanium alloy
(Ti-6Al-4V). The system aims to improve surface roughness while
maintaining material removal rate.

Second Review 8
 Algorithm/Techniques/Tools Used

Integration of ANN with GA: The algorithm integrates an Artificial

Neural Network (ANN) with a Genetic Algorithm (GA) to
optimize cutting parameters in turning operations for Titanium alloy. This
approach involves identifying influential factors, conducting experiments,
developing an ANN prediction model, and integrating it with GA for
optimization, aiming to minimize surface roughness and maximize
material removal rate.

Second Review 9
 Simulation Diagram
For MRR Using Minitab(RSM)

Second Review 10
Second Review 11
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 Simulation Diagram
For Surface Roughness Using ANN
(Neural Designer)

Second Review 13
 Best One of all

Total Average of all outputs

Second Review 14
 Hardware Design
HARDWARE DESIGN: A system with a powerful multi-core CPU or
GPU, sufficient RAM, and storage capacity would be suitable for running
the AI algorithms effectively.

SOFTWARE: The AI algorithms are implemented in the functional

programming paradigm using Python

Second Review 15
 Results Obtained
For MRR Using RSM Method of Minitab

Second Review 16
Second Review 17
 ANN Out Come for Model Test

• Best One of all

• Total Average of all outputs

Second Review 18
Project Outcomes

Second Review 19
 References
• Muthumari Chandrasekaran, Santosh Tamang, ANN–PSO integrated optimization
• methodology for intelligent control of MMC machining, J. Inst. Eng. India Ser. C
98
• (4) (2017) 395–401.

• N. Senthilkumar, T. Tamizharasan, V. Anandakrishnan, A hybrid taguchi-grey

relational technique and cuckoo search algorithm for multi-criteria optimization
in hard turning of AISI D3 steel, J. Adv. Eng. Res. 1 (2014) 16–31.

• Farshid Jafarian, Hossein Amirabadi, Javad Sadri, Experimental measurement

and optimization of tensile residual stress in turning process of Inconel718
superalloy, Measurement 63 (2015) 1–10.

• P Rao Kohli, A surface roughness prediction model for hard turning process, Int.
J. Adv. 32 (25) (2005) 118–129.
Second Review 20
 First Review Comments
S.No Comments Received Response / Corrective Action
Carbide Cutting Tools with
Tool used to machine titanium
1 ceramic coated

Application of this project in real life Aerospace / Automobile

2

Block diagram Added

3

Simulation and results Added

4

Second Review 21
 Project Completion Status & Plan
Project
Phase Activity Completion
(in %)

First Review Material selection 25%

Second Review Machining process 50%

Third Review Material testing 75%

Model Viva Voce Report submition 100%

Second Review 22
Thank You

Second Review 23