End To End Automation

You might also like

Download as pptx, pdf, or txt
Download as pptx, pdf, or txt
You are on page 1of 44

End to End Plant Automation

1
ID Tech Solutions Pvt. Ltd.

idsolutionsindia.com

1
Table Of Content

01 About us
02 Locations
03 History & Journey

04 360 Solutions
Provider 05 Certifications
06 Product
Portfolio
ID Tech Solutions Pvt. Ltd.

07 Services
Offered 08 Business
Verticals
09 Technology
Introduction

10 Software
Solution 11 Why us?
12 Project
Achievement
2
Table Of Content

13 Current
Pain Areas 14 Existing
Process Flow 15 Advantages of
RFID

16 Components of
Site 17 Weighbridge
Centering 18 Reports

Management System
Software
ID Tech Solutions Pvt. Ltd.

19 Our Clients

3
About ID Tech

18 150 1

18 years of 150 million RFID Tags Largest Seller for RFID Tags In
Manufacturing Sold India

10K 30K

10 Thousand RFID Boom Barriers Sold Till Date


ID Tech Solutions Pvt. Ltd.

Devices Sold In India

7 200

7 Offices In India
3K
4
200 employees PAN
3000+ Customer Base India
History & The Journey

2004 2008 2013 2015 2018 2020 2021-2022

The Start RFID Device Separate RFID Center RFID & In-Plant Design and
RFID
Assembly & Entrance Of Automation Manufacturing of
We started as a We did our first RFID Antenna /
Plastic Card and RFID Solution for Manufacturing Automation Wing Excellence Projects
Reader & Entrance
Smart card the biggest With more than Automation
State of the Art Boom Barriers & With our growing
Expert. hospitality chain 500+ RFID projects,
Facility. Related experience in the
in India. Started inhouse
Separate R&D Peripherals field of RFID we we have emerged
production of RFID
ID Tech Solutions Pvt. Ltd.

Lab. Induction opened the 1st of as leaders in the


Reader / Antenna
its kind Demo field of RFID in
and Entrance
Centre & started India.
Automation
trainings
Equipment under
sessions for
Make in India
industry
Initiative.
professionals.
360° RFID Solution Provider

 Solutions Architecture
 RFID Tags
 RFID Resources
 RFID Labels
 Installation
 RFID Readers
 Hardware Selection
 RFID Antennas
 POC
 RFID Printers
 RFID Training
Hardware
Accessories
ID Tech Solutions Pvt. Ltd.

 Strong Domain Expertise


 Technical Support
 On Time Delivery
 Warranty /Spare
 Next-Gen Technology
management
Provider  Extended
 Specialized
6
Warranty
Software Developers
Support Contracts
 AMCs/CMCs
Certifications/Memberships

Manufacturing under Registered With Small


MSME Licenses Scale Industries ISO Certified
NABL Accredited Test
Certificates For All
Major Products
ID Tech Solutions Pvt. Ltd.

7
RFID Products
Global Certification
8
ID Tech Solutions Pvt. Ltd.
Products
Our Services

Identity Management Parking Management Inventory Tracking

Waste Management Vehicle Tracking Laundry Tracking

File Tracking Plant Automation Weapon Tracking


ID Tech Solutions Pvt. Ltd.

HR & Payroll RTLS Event Management

Jewelry Tracking Campus Management Access Control System


9
9
Our Services

Fixed Asset Management Library Automation Livestock Tracking

Hospital Management Document Tracking Retail Automation


10
ID Tech Solutions Pvt. Ltd.

Mining operations Weighbridge Stone Crusher


Automation Automation System Automation

E-Invoicing Warehouse
Automation Web Development Automation
10
Mobile App
Development
ID Tech Solutions Pvt. Ltd.
Business Verticals

RETAIL
ID Tech Solution

12
s Pvt. Ltd.

Technology Introduction
Software Solutions

Technology Used:

• Back End – Microsoft Dot Net Core Technology (Open Source)


• Front End – Angular / HTML / Java Script
• Database – Microsoft SQL Server 2016 and above
• Mobile App – Ionic , Flutter

ID Tech Solutions Pvt. Ltd.

Integration – Web API, XML, Excel, Web Service, SOAP UI


• Server – AZURE / AWS / Windows Hosting
• Payment Gateway – RazorPay, Instamojo, Paytm, UPI, CC Avenue

13
RFID Introduction

RFID (Radio Frequency Identification) technology is one of several


technologies known as auto-identification (Auto-ID) & IoT technology.

It uses radio-frequency waves to transfer data between a reader and movable


or stationary objects to identify, categorize and track the object.
ID Tech Solutions Pvt. Ltd.

It consists of a combination of technologies, such as :

 RFID Tags  RFID Readers and Antenna

 Sensors  Networking – Wired & Wireless

14 15  Software  Business Process management


Basic Overview of a RFID System
ID Tech Solutions Pvt. Ltd.

15
16
Why US?

Quality Hardware Experience Warranty

We are the leading We have been providing We stand behind our


manufacturers for RFID solution to multiple hardware, software and
Tags and Readers. industries and have the systems.
perfect experience.
ID Tech Solutions Pvt. Ltd.

Versatile Software Global Tech Support

Versatile software that can We have installed multiple Our Experienced


be customized to adhere systems at various Technicians are always
17
there to support you
16

to the needs of industry. locations and hence can


handle any need. when you need them.
17
17
ID Tech Solutions Pvt. Ltd.
Project Achievements

 Managing large government project of Animal tracking.

 Managing the railway rolling stock asset project for Indian


tracking Railways.

 Managing the large asset tracking( Tracking of containers) for DMICDC


ID Tech Solutions Pvt. Ltd.

Logistics Data Services (DLDS) and National Industrial Corridor


Development .

18
Project Achievements

 1st in India to conduct RFID based File Tracking for a Public Sector Bank,
Reserve Bank Of India.

 1st in India to manufacture RFID Tags for Tyres and implement solution for
Tyre Identification.
ID Tech Solutions Pvt. Ltd.

 Only Indian Company to have supplied more than 50 million ear tags for
livestock collectively across all State Governments.

 1st In India to implement RFID based RTLS System for a


Government
Hospital under NDMC, Palika Maternity Hospital.
19
Project Achievements

 1st
Manufacturer of Tamper Proof Windshield Tags in collaboration with 3M
Adhesives.
 1st
in India to conduct RFID based event Petro Tech 2017 in association with
Indian Oil for the Ministry of Petroleum.

 1st in India to implement RFID based Animal Identification System using Injectable
Transponders, Government of Gujarat.
ID Tech Solutions Pvt. Ltd.

 1st in India to help companies Setup RFID & IOT based Labs. HCL Technologies
and TATA Consultancy Services

20
 1st
in India to implement RFID based Vehicle Tracking System for River Basin,
Uttrakhand Forest Reserve.
Current Pain Areas
No Automation
No automation in access control, no
automated system to track and trace
movement of vehicles.

Malpractices

Lots of unethical practices are being followed at


Entirely Manual Intervention
sites, in terms of passing of vehicle without official
All record of trucks in and out with date, permission etc.
time and duration data is recorded on
manual sheets.

Data Complexity & No Milestone Tracking


Un-organised Working The org might have no visibility over movement
There is no tracking, managing and set of vehicles with in and out of the premises.
pattern of working at premises, there is no There is huge number of trucks plying each day
organised access control management at with products and there is no system to enforce
site. their movement.
Gate Access Control System

• Vehicle can be identified from a distance of 7-8m even when moving at a speed of 20 kmph

• Verification allows only registered vehicles to enter ensuring greater security

• Vehicle information will be displayed in LED TV. Security will verify the details and trigger the
boom barrier

• Records the time and date of all vehicles at entry and exit point.
Gate Access Control System Overview

RFID Reader

Controller Turnstile for


Boom Barrier Pedestrian
Turnstile

Tripod Turnstile
Swing Gate Barrier

Full Height Turnstile

Dual Lane Tripod Turnstile Flap Barrier


Weighbridge Manual-Process Flow

Editable
Provide
Truck arrives Detail of weight
colored
at truck noted fetched Truck Exit
weighment
weighbridge manually during
slip
weighment.
ID Tech Solutions Pvt. Ltd.

25
Proposed Process Flow

1 2 3 4 5
• Truck approaches • • When vehicle is in • Vehicle weight is • Departure barrier
Weighment
ID Tech Solutions Pvt. Ltd.

the barrier at Centering System center of captured and linked opens up to allow
approach ramp of will access the weighbridge, with the required vehicle to exit the
weighbridge. If truck on the controller triggers ERP/SAP or is weighbridge
vehicle is mapped weighbridge and command to stored in the local
and weighment is command the weighbridge system and a print
allowed, barrier driver through PA software to allow slip is generated
24 will open and truck Speaker and LED weighment of truck
will enter at light to bring truck
weighbridge in the correct
position
Advantages of RFID

Efficient
RFID tags can be read at a
Applicable Across
faster rate , also, it can be run
Gate Management, Record with minimal human
Automation , Asset Management, participation.
Identification.

Fast and time saving Secure


ID Tech Solutions Pvt. Ltd.

Whether annually, semi-annually, monthly RFID contain high levels of


or weekly, using technology can speed security; data can be encrypted,
audit time allowing data center staff to password protected or set to
focus on higher-priority tasks. include a ‘kill’ feature to remove
data permanently.

Error free
Duplicacy is not possible
Using a Tag and Reader is a simpler, more
Duplicity of data will not be there; accurate method. It reduces human error
accuracy will be the prime factor by removing the number of steps involved
with effectiveness. in manual process.
RFID Management System

ID Tech

Software Services
RFID Hardware
(One time & Periodic)

Mining Management
Tags Physical Verification
Software
ID Tech Solutions Pvt. Ltd.

Sales and vehicle


Readers movement RFID Tagging
Management

Automated penalty for Reader & Controller


Controller
defaulters Mapping

Access Management
26 Boom Barrier System
Features

Master Data sync Route mapping


Tagging RFID tags and movement
on trucks with Tags recording of trucks
with unique tag id
ID Tech Solutions Pvt. Ltd.

Daily Data Matching

Optional Geo-tagging Customized Real time


27
Of all assets Report Generation Data Transfer
Weighbridge Automation Flow Chart
ID Tech Solutions Pvt. Ltd.

30
Key Hardware Component- Weighbridge
Automation system

WindshieldTag
Windshield tags Traffic Light

Fixed UHF Reader Cameras


ID Tech Solutions Pvt. Ltd.

System Controller Position Sensors

Boom Barrier Led Display

Handheld Reader Application Software


Current Working Site for Weighbridge
Centering System
ID Tech Solutions Pvt. Ltd.

32
Weighbridge Centering System-Physical
Architecture
ID Tech Solutions Pvt. Ltd.

Controller/Switches

33
34
ID Tech Solutions Pvt. Ltd.
Weighbridge Centering System-Process Flow

PA
ID Tech Solutions Pvt. Ltd.

System

3
5
Weighbridge Centering System- Vehicle
Positioning in Weighbridge

36
ID Tech Solutions Pvt. Ltd.
Proposed Software Solution
Equipment Registration
Equipment Authentication
Mining Site Vigilance
Integrated Weighbridges
Field Vigilance
State Check posts
Destination Verification

37
e-Challan and payments
Proposed Solution
Integrated
Weighbridges

• Weighbridges shall have


integrated RFID readers and
Equipment CCTV cameras.
Registration Equipment • Weighing System at weighbridge
• Capturing of Equipment data such Authentication shall capture both equipment data
as Vehicle number, Vehicle • Mining Entry/Exit points shall have Mining Site using RFID reader and weight
Owner, Mineral Type, Quantum, data automatically.
RFID readers, boom barrier and Vigilance • Weighbridge operator has to
Source and Destination CCTV camera integrated with
• Allocate RFID Windshield Tag • RFID readers at check post to manually insert Mineral Type and
RFID Reader
having above mentioned • RFID reader shall capture record entry/exit of each vehicle grade.
• Weighing system shall push all
equipment related information equipment's identity from within the mining site.
• Equipment owner has to apply • RFID readers, boom barriers and collected data to Punjab
windshield tag applied on
allocated RFID Tag on equipment weighbridge centring system at Government integrated lease
equipment, check authorization
each weighbridge to track management system.
and allow or deny access using
• Weighing system shall generate
boom barrier at mining sites. movement of vehicles and
• CCTV & ANPR integrated with associated quantum. Royalty pass code and challan for
38
• PTZ cameras to monitor the equipment operator and send
RFID reader shall capture images
mining locations for better visibility required data to integrated system
and validate passing equipment.
• System shall register time stamp- and to prevent illegal mining. through API.
Entry/Exit Log
Proposed Solution

e-Challan and
payments
Field Vigilance
• Creating challan of
illegal/unauthorised vehicles.
• Field Vigilance officer shall have • Identification of vehicle with
handheld RFID devices with Destination deviation in number plate.
GPRS based data transfer facility. Verification • Creating challan of vehicles with
• Vigilance officer shall be able to no transit permit.
authenticate equipment and driver State Check • Destination location Entry/Exit • Facility to clear challan payments
identity and royalty pass using posts highway points shall have online, to enable vehicle to allow
RFID HH Reader. integrated RFID readers vehicle for further transport of
• Vigilance officer will have rights to • Based on source and destination • RFID reader shall capture mining mineral.
create challan in case of location, check post details will be equipment's identity from • Integration with Vahan to identify
ambiguity. identified. windshield tag applied on overload vehicles and to report
• Generate legacy report and • At check post shall capture RFID equipment, check authorization created challans.
transfer it to central system tag data of equipment and verify and send to central system.
39 through installed ANPR, varifocal • System shall register time stamp-
and bullet cameras Entry/Exit Log
• Time stamp of Check post • System shall issue a Challan in
clearance will be logged. case of any ambiguity found.,
Reports

Vehicle
Milestone
Report Service
Weighment Maintenance
Vehicle Wise Report Reports
Parking Exceptions
Tracking Report
Report Reports

Yard Wise Administrative


Reports Reports
Gate Wise
Tracking report
Implementation Road Map
1
• Registration of Mining Tags against vehicles

2
• Deployment of Check Post and route mapping

3
• Deployment of mining site vigilance system

4
• Deployment of field vigilance system

5
• E-Challan and online payment facility

6
• Setting up of control rooms

7
• Integration of all vigilance systems with control rooms
41

8
• Drone based surveys and reporting to the department
Tracet &

42
ID Tech Solutions Pvt. Ltd.

Our Clientele
Tracet &

43
ID Tech Solutions Pvt. Ltd.

Our Clientele

and many more …


Get In Touch

We’re here to help and answer any question you might have.

CONTACT INFORMATION
Mr Pallav Aggarwal (Business Head)
Contact No. +91-8979260500
39
Email id: Address: pallav@idsolutionsindia.com
ID Tech Solutions Pvt. Ltd.

Plot no. 610, Udyog Vihar, Phase V,


Gurgaon 122016.

You might also like