Industrial Production Infographics by Slidesgo (Autosaved) (Autosaved) (Autosaved)

Prodi Teknik Kimia │Fakultas Teknologi Industri
Universitas Ahmad Dahlan
SEMINAR TUGAS AKHIR

PRA RANCANGAN
PABRIK POLYSTYRENE DARI MONOMER STYRENE
KAPASITAS 60.000 TON /TAHUN
Azzahra Sekar Putri (1900020036 ) │ Tsamara Hasnasari (2000020035)

Dosen Pembimbing : Gita Indah Budiarti, S.T,M.T
Program Studi Teknik Kimia Fakultas Teknologi Industri

Latar Belakang Prodi Teknik Kimia │Fakultas Teknologi Industri
 Industri Polimer berperan  Kebutuhan Polystyrene  Perancangan Pabrik

penting bagi Industri di terus meningkat di Polistyrene dengan
Indonesia Indonesia kapasitas 60.000 Ton/Tahun
 Saat ini hanya terdapat 3
produsen polistyren di
Indonesia
Kapasitas Produksi Prodi Teknik Kimia │Fakultas Teknologi Industri
Grafik Regresi Linier

Dari grafik disamping didapatkan persamaan regresi :
736659
Grafik Regresi Linier Data Kapasitas Perancangan
Pabrik Polystyrene kapasitas 60.000 Ton/Tahun
35000
Sehingga di dapatkan kapasitas produksi untuk tahun
2030 adalah sebesar : 60.000 Ton/Tahun
30000 f(x) = 3657.56138000005 x − 7366569.9168001
R² = 1
25000
Kapaitas (y)
20000
15000
10000
5000
0
2016 2017 2018 2019 2020 2021 2022 2023 2024
Tahun (x)
Pemilihan Lokasi Prodi Teknik Kimia │Fakultas Teknologi Industri
Pangsa Pasar
Supply Bahan Baku
Cilegon merupakan
monomer styren daerah sektor Industri
PT. Styrindo Mono Indonesia
(SMI)
Sarana Transportasi
Jalan tol, rel kereta api, Utilitas
Pelabuhan Unit pendukung; Sungai
Cidanau, Power supply;
PLTU Suralaya (Kapasitas
3.400 MW), IPAL
Uraian Proses Prodi Teknik Kimia │Fakultas Teknologi Industri
𝒊𝒏𝒊𝒔𝒊𝒂𝒕𝒐𝒓 → 𝒑𝒆𝒓𝒆𝒏𝒈𝒌𝒂𝒉𝒂𝒏 ¿ Propagasi 𝒔𝒊𝒔𝒂𝒎𝒐𝒏𝒐𝒎𝒆𝒓 ∧𝒑𝒆𝒍𝒂𝒓𝒖𝒕+𝑹𝟐→ ( 𝑪𝟖 𝑯 𝟖 ) 𝒏
• Tahapan awal sebagai • Pengikisan sisa pelarut

• Monomer bereaksi
tempat terjadinya tersisa
pembentukan radikal dengan radikal
benzene • Konversi Styrene hingga
bebas 98%
• masuk ke tahap
perengkahan
ikatandenganradikal
bebas milik inisiator
• Ranrtai polimer
Inisiasi berkembang dengan Terminasi
konversi blm
sempurna (SBR)
𝑺𝑩𝑹+𝒎𝒐𝒏𝒐𝒎𝒆𝒓 +𝑷𝒆𝒍𝒂𝒓𝒖𝒕 → 𝑹𝟐
Spesifikasi Bahan Baku Prodi Teknik Kimia │Fakultas Teknologi Industri
Nama Bahan Styrene

Rumus molekul C8H8
Fase Cair (25℃)
Berat Molekul 104,153g/mol
Viskositas 0,6719 cp
Densitas 0,9 g/cm3
Titik didih 145,15 ℃
Titik leleh -30,65 ℃
Titik Nyala 31 ℃
Kemurniat 99,85 %
Inert Toluene
Kelarutan 300 mg/L

Spesifikasi Bahan Pembantu Prodi Teknik Kimia │Fakultas Teknologi Industri
Sifat Fisis Benzoil peroxide Ethyl Benze
Rumus Molekul C8H10 (C6H5CO)2O2
Fase Cair (30℃) Padat (30℃)
Berat Molekul 106,16 g/mol 242,2 g/mol
Viskositas 0,669 cp 0,961 cp
Densitas 0,866 g/cm3 1,33 g/cm3
Titik Didih 136,2 ℃ 349,75 ℃
Titik Leleh -94,95 ℃ 104,5 ℃
Titik Nyala 18 ℃ 80 ℃
Kemurnian 99,70 % 98 %
Inert Benzene Asam benzoik

Kelarutan 169 mg/L 9,10 mg/L
Spesifikasi Produk Prodi Teknik Kimia │Fakultas Teknologi Industri
Nama Bahan Polystyrene

Rumus Molekul (C8H8)n
Fase
Berat Molekul 104,1 gr/mol

Densitas 1.050 – 1.130 gr/ml
Titik Didih 240 C
warna Putih pekat
Kemurnian 98%
Industrial Production Infographics
Mars
Despite being red, Mars is a cold place.
01 It’s full of iron oxide dust, which gives the
planet its reddish cast
Mercury
The closest planet to the Sun and the
02 smallest one in the Solar System—it’s
only a bit larger than our Moon
Jupiter
It’s a gas giant and it’s the biggest planet
03 in the Solar System. Jupiter is the fourth-
brightest object in the sky
Jupiter Mercury
Jupiter is a gas giant and Mercury is the closest
also the biggest planet planet to the Sun
Mars Venus
Despite being red, Mars is Venus has a beautiful name
a cold place and is the second
Neptune Earth
Neptune is the farthest Earth is the only planet that
planet from the Sun harbors life
01
Mass production
It’s a gas giant and the 04
biggest planet Rapid
02 Despite being red, Mars

is a cold place
Just in time
Venus is the second 05
planet from the Sun Flexible
03 Mercury is the closest

planet to the Sun
Agile
Earth is the planet
where we live on
01
Venus has a beautiful name and is the
second one from the Sun
02
Mercury is the closest planet to the
Sun and the smallest one
03
Despite being red, Mars is a cold
Venus Mercury place full of iron oxide dust
04
Mars Jupiter It’s a gas giant and the biggest planet
in the Solar System
Venus is the second

01 Venus planet from the Sun
Despite being red, Mars

02 Mars is a cold planet
Mercury is the closest

03 Mercury planet to the Sun
It’s a gas giant and has

04 Saturn several rings
Jupiter
It’s a gas giant and the
biggest planet Venus
Venus has a beautiful
name, but it’s very hot
Mars
is a cold place Neptune
This is the farthest
Mercury planet from the Sun
It’s the closest planet to

the Sun
Venus is the second

Venus planet from the Sun

Mars is a cold planet
Saturn is a gas giant and

Saturn has rings

Mercury planet to the Sun
01 02 02 02
Mass production Just in time Agile Mass customization

Mercury is the smallest Saturn is a gas giant and Jupiter is the biggest Neptune is the farthest
planet of them all has rings planet of them all planet from the Sun
Project Process
01 02 Jobbing Process
Labor Management
Manufacturing Despite being red, Mars is a cold place
full of iron oxide dust
Process
05 03 Quality Management
Jupiter is a gas giant and the biggest
planet in the Solar System
Product Tracing
04 Neptune is the eighth planet and the
farthest from the Sun
Earth Neptune Mars Mercury
Earth is the third It’s the farthest planet Despite being red, It’s the closest object
planet from the Sun from the Sun Mars is a cold place to the Sun
Project Process
Jobbing Process
Labor Management
Despite being red, Mars is a cold
place full of iron oxide dust
Quality Management
Just in time Mass customization

Saturn is a gas giant and Neptune is the farthest
has rings planet from the Sun
Mass production Agile

Mercury is the smallest Jupiter is the biggest
planet of them all planet of them all
Mercury 01 02 Saturn
Mercury is the
It is the ringed planet.
closest planet to
It is composed of
the Sun and the
hydrogen and helium
smallest one
Jupiter 03 04 Mars
Jupiter is a gas
Despite being red,
giant and the
planet Mars is a
biggest object in
very cold place
the Solar System
01 03
Mercury Saturn
Mercury is the
It is the ringed planet.
closest planet to
It is composed of
the Sun and the
hydrogen and helium
smallest one
02 04
Jupiter Mars
Jupiter is a gas
Despite being red,
giant and the
planet Mars is a
biggest object in
very cold place
the Solar System
Venus
second planet from the Sun
Mercury
Mercury is the closest to the Sun and
the smallest one in the System
Mars
Despite being red, it’s a cold place,
and is full of iron oxide dust
Jupiter
Mass production Just in time

Mercury is the smallest Saturn is the ringed planet
planet of them all from the Sun
Flexible Mass customization

Neptune is the biggest Jupiter is the biggest
planet of them all planet of them all
Agile Rapid
Venus has a very Despite being red, Mars is
poisonous atmosphere very cold
Assembly Customizing
Despite being red, Mars It’s a gas giant and the
is a cold place biggest planet
Production Quality
Mercury is the closest Venus is the second
planet to the Sun planet from the Sun
Juppiter Mars
Jupiter is a gas giant and 01 02
Despite being red, planet
the biggest object in the
Mars is a very cold place
Solar System
Saturn Mercury
It is the ringed planet. It is 04 03 Mercury is the closest
composed of hydrogen planet to the Sun and the
and helium smallest one
Planet Jupiter is a gas giant and the

01 biggest object in the Solar System
Saturn is the ringed planet. It is composed

02 of hydrogen and helium
Despite being red, planet Mars is a very

03 cold place full of iron oxide dust
Manufacturing Assembly Coloring Packing

Despite being red, Mars Mercury is the closest Venus is the second It’s a gas giant and the
is a cold place planet to the Sun planet from the Sun biggest planet
Earth Mercury
Earth is the third planet from Planet Mercury is the closest
the Sun object to the Sun
Neptune Mars
Neptune is the farthest planet Despite being red,
from the Sun Mars is a cold place
Saturn Jupiter
Saturn is composed of Jupiter is a gas giant
hydrogen and helium and the biggest planet
Mercury Jupiter
Mercury is the closest 01 02 It’s a gas giant and the
planet to the Sun biggest planet
Mars Venus
Despite being red, Mars 03 04 Venus is the second
is a cold place planet from the Sun
Jupiter Saturn
It’s a gas giant and the 05 06 Saturn is the ringed one.
biggest planet It’s a gas giant
Neptune Earth
It’s the farthest planet It’s the third planet from
from the Sun the Sun
Jupiter Mercury
Jupiter is the biggest It’s the closest planet of
planet of them all the Sun
Mercur
Mars Venus
y
It has a beautiful name and is

Manufacture 25% 50% 25%
the second planet
It’s the closest planet to the

Assembly 30% 20% 50%
Sun and the smallest
Despite being red, Mars is

Customize 35% 20% 45%
actually a cold place

01 planet to the Sun
Mercury
Venus is the second planet

02 from the Sun
Venus
Jupiter is a gas giant and

03 the biggest planet
Jupiter
Industrial
Production
Yes, this is the ringed one.
04 It’s a gas giant
Saturn
Mars Venus
Despite being red, Mars is Venus has a beautiful name
a cold place. It’s full of and is the second planet
iron oxide dust from the Sun
Mercury Jupiter
Mercury is the closest Jupiter is a gas giant and
planet to the Sun and the the biggest planet in the
smallest one Solar System
Jupiter is the biggest

01 of them all
Mercury is the
02 smallest planet
Venus has a nice

03 name, but it’s hot
Saturn is a gas giant

04 and has rings
Mass production
Just in time
Mercury is the closest planet to the Sun
and the smallest one
Flexible
Despite being red, Mars is a cold place
full of iron oxide dust
Agile
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Prodi Teknik Kimia │Fakultas Teknologi Industri

Universitas Ahmad Dahlan

SEMINAR TUGAS AKHIR

Azzahra Sekar Putri (1900020036 ) │ Tsamara Hasnasari (2000020035)

Program Studi Teknik Kimia Fakultas Teknologi Industri

 Industri Polimer berperan  Kebutuhan Polystyrene  Perancangan Pabrik

Grafik Regresi Linier

𝒊𝒏𝒊𝒔𝒊𝒂𝒕𝒐𝒓 → 𝒑𝒆𝒓𝒆𝒏𝒈𝒌𝒂𝒉𝒂𝒏 ¿ Propagasi 𝒔𝒊𝒔𝒂𝒎𝒐𝒏𝒐𝒎𝒆𝒓 ∧𝒑𝒆𝒍𝒂𝒓𝒖𝒕+𝑹𝟐→ ( 𝑪𝟖 𝑯 𝟖 ) 𝒏

• Tahapan awal sebagai • Pengikisan sisa pelarut

Nama Bahan Styrene

Fase Cair (25℃)

Berat Molekul 104,153g/mol

Densitas 0,9 g/cm3

Titik didih 145,15 ℃

Titik leleh -30,65 ℃

Kelarutan 300 mg/L

Sifat Fisis Benzoil peroxide Ethyl Benze

Rumus Molekul C8H10 (C6H5CO)2O2

Fase Cair (30℃) Padat (30℃)

Berat Molekul 106,16 g/mol 242,2 g/mol

Viskositas 0,669 cp 0,961 cp

Densitas 0,866 g/cm3 1,33 g/cm3

Titik Didih 136,2 ℃ 349,75 ℃

Titik Leleh -94,95 ℃ 104,5 ℃

Inert Benzene Asam benzoik

Nama Bahan Polystyrene

Berat Molekul 104,1 gr/mol

02 Despite being red, Mars

03 Mercury is the closest

Venus is the second

Despite being red, Mars

Mercury is the closest

It’s a gas giant and has

It’s the closest planet to

Venus is the second

Despite being red, Mars

Saturn is a gas giant and

Mercury is the closest

Mass production Just in time Agile Mass customization

Earth Neptune Mars Mercury

Just in time Mass customization

Mass production Agile

Mass production Just in time

Flexible Mass customization

Planet Jupiter is a gas giant and the

Saturn is the ringed planet. It is composed

Despite being red, planet Mars is a very

Manufacturing Assembly Coloring Packing

It has a beautiful name and is

It’s the closest planet to the

Despite being red, Mars is

Mercury is the closest

Venus is the second planet

Jupiter is a gas giant and

Jupiter is the biggest

Venus has a nice

Saturn is a gas giant

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