Predictive Modeling, Variable Identification, and Optimization

of Process Parameters in Manufacturing

Shiva Pakala 2023H1420141H
Aman Pardeshi 2023H1420143H
Adnan Diwan 2023H1420145H
BITS Pilani
Hyderabad Campus
 Introduction
• Objective: Enhance manufacturing processes through predictive
modeling and optimization.
• Goals:
• Develop predictive models for different response variables.
• Identify significant process variables and quantify their
contribution.
• Find optimum process settings using optimization algorithms.
• Significance: Improving efficiency, reducing costs, and enhancing
product quality in manufacturing.

2 BITS Pilani, Hyderabad Campus

Data

BITS Pilani, Hyderabad Campus

 Predictive models used
Bagging Regressor Random forest Regressor

XG Boost

4 BITS Pilani, Hyderabad Campus

 Results

MAPE for Axial Force: 5.94%

(MAPE) for MRR: 2.38%

MAPE for PC:

4.84%

(MAPE) for Surface_Roughness: 5.80% BITS Pilani, Hyderabad Campus

Percentage cont &
Significance

BITS Pilani, Hyderabad Campus

BITS Pilani, Hyderabad Campus
BITS Pilani, Hyderabad Campus
BITS Pilani, Hyderabad Campus
Optimisation

Algorithm used : NSGA-II

BITS Pilani, Hyderabad Campus

 Results

Optimal Solutions (Cutting Speed, Feed, Depth of Cut)

[2.60000000e+02 8.00000000e-02 2.50000000e-01]

Corresponding Objective Values (Maximise MRR,

Minimise Power Consumption)
[5200. 197.513]

BITS Pilani, Hyderabad Campus

 Conclusion
• Predictive Models: Developed robust predictive models for
forecasting response variables, enabling proactive decision-making.
• Variable Analysis: Identified significant process variables and
quantified their contribution to response parameters, providing
insights into process optimization.
• Optimization: Determined optimum process settings using
optimization algorithms, leading to improved efficiency and quality
in manufacturing.
• Future Directions: Further exploration of advanced modeling
techniques and real-time optimization for continuous improvement.
• Impact: The project's findings have the potential to drive
significant improvements in manufacturing processes, enhancing
competitiveness and profitability.
BITS Pilani, Hyderabad Campus
 BITS Pilani
Hyderabad Campus

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