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Geostrat SCSL4
Geostrat SCSL4
T r a i n i n g
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GEOSTRAT
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CONTENTS
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BASIC THEORY
Terms, definitions and basic quantities:
Gravity: The force that exists between the earth and a body, accelerating
that body towards the center of the earth.
Acceleration rate = 9.81m/s²
Force: An action that tries to change the state of movement, the rate of
movement or the direction of movement of a body.
Formula: Force mass acceleration Units = Newton (N)
A rock with dimensions 1.2m long x 0.9 m wide x 0.75m high and density 2750
Kg/m3 rests on. a) A Mine pole with contact surface 20 cm diameter and b) A
Profile prop with contact surface area 85 mm diameter.
Determine the stress exerted by each of the support units.
force = x
mass acc
= 1.2m x 0.9m x 0.75m x 2750kg / m3 x 9.81m / s2
= 21.852 kN
Force
Stress ( s ) =
Area
21.852 KN
=
0.0314 and 0.00567
= 695.6 kPa and 3.85MPa XTRACT
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Inelastic modeling showing compression and tensile
GEOSTRAT stress zones around a underground excavation
T r a i n i n g
Compressive Compressive
Tensile
Compressive Compressive
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An Elephant with mass 6 Tons steps on your foot with his 20cm diameter
circular foot. His mass is equally distributed between all of his legs.
A Woman with mass 59 Kg wearing high heels steps on your foot with her full
mass. The size of her stiletto heel is 6mm x 6mm.
Determine the stress exerted during each painful experience on your foot.
Force Force
Stress ( ) Stress ( )
Area Area
2
(6000kg 4) x 9.81m / s 2 59 kg x 9 . 81m / s
2
0 .1m x
2 0 . 00003 m
16.078 Mpa
468.4 KPa
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Force
Area Length x Width Stress ( )
Area
0.8m x 0.8m 250 Kn
0.64m 2
0 .64m 2
390.63 KPa
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26.487kN 26487 N / m 2
26.487kPa
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975m3 2632500kg
Force
Force Mass Acceleration Stress ( )
Area
2632500Kg 9.81m / s 2
25824825N
25824825N 1m 2
25824825Pa
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Strain: A body, which is deformed as a result of stress acting on the body, will
contain strain. Strain is defined as the change in length (volume) over
the original length or volume
L 0
Δl
Lo LO
ℓ
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Strain: A body, which is deformed as a result of stress acting on the body, will
contain strain. Strain is defined as the change in length (volume) over
the original length or volume
(Tensile strain is negative)
ℓ= L + Δ ℓ
L Δl
ℓ
Ɛ= or
ℓ
L
L L
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l l
Strain ( )
l
0.94 0.25m
0.94m
1.265
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DEFORMATION
A change in size and shape of a body as a result of a force acting on a
body
DISPLACEMENT
Change in the position of a body
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σ σ σ σ
ε ε ε ε
Linear Non – linear Elasto Pure
elastic elastic Plastic plastic
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CONVERGENCE
Is the amount by which the working height of a stope is reduced as a result of
elastic deformation or bending of the hangingwall beam.
ELASTIC
DEFORMATION
HANINGWALL
FOOTWALL
COVERGENCE
CurrentSto pingWidth
%Convergence 100
OriginalSt opingWidth XTRACT
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CLOSURE.
Is the amount by which the stoping width is reduced by the combined effect of
convergence (elastic deformation) and additional (in-elastic)
movements, such as (parting plane separation). As the downward
movement is so large the fractured beams starts breaking into blocks which is
known as (inelastic deformation).
ELASTIC DEFORMATION
INELASTIC DEFORMATION ,
LAYER SEPARATION BROKEN UP LAYER OF ROCK.
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Uniaxial tension: The state of a body under the influence of a tensile stress
along one axis. One Axis
Stress
Virgin stress: The natural stress existing before any mining has taken place, VIRGIN
STRESS.
Units = Pascal (Pa) q gh
Formula:The ratio of horizontal to vertical stress
K – Ratio: .
Formula: K h K Factor in Gold Mines is 0.5
v
K Factor in Platinum Mines is 2,0
An average tectonic stress component of about 10 MPa is present in the rock, acting
together with a small linear increase with depth, resulting in:
σh (ave) ≈ 10 + (0.01 x h)
In pure elastic conditions, the k ratio can also be estimated by: K
(1 )
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86.320 MPa
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= 10 + (0.01 x h)
K h
v gh
v
2750 kg / m 3 9.81m / s 2 2750m
10 (0.01 x 2750) MPa
74.188 MPa 74.188 MPa
σh(Ave) =10 +(0.01 x h) MPa
37.5 MPa
10+(0.01 x 2750) MPa 74.18 Pa
=
= 37.5 MPa
0. 5 XTRACT
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gh
v
50.060MPa
h
K
v
h v x K
50060430 Pa x 0.3
50.060430 MPa x 0.3
h 15.01MPa XTRACT
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25.692MPa
K h
v
25692390Pa 0.7
17.984MPa
h
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If at any point underground , the vertical stress is 76.5MPa and the rock
density is 3000kg/m³. Calculate the depth.
v gh
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INDUCED STRESS
SIZE
SHAPE
DEPTH
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INDUCED STRESS
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FIELD STRESS
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Field Stress
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TECTONIC STRESS
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RESIDUAL STRESS
Residual stresses are those remaining in the rock mass after the cause of
the stresses has been removed.
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The strength of the rock is very dependant on the way in which subjected to
stress and, therefore, various strength values are used, namely:
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The rate at which load is applied varies between 0,5 and 1.0MPa/s-1. Strain
gauges are attached to measure lateral stains.
The test specimens should be flat to within 0.02 mm and perpendicular to it’s axis
to within 0.05 mm in every 50 mm, with it’s diameter not less than 10 x the
diameter of the largest grain size.
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Hydraulic Ram
Pressure cell
Strain gauges
Latex Jacket
Hydraulic oil
The maximum stress that a rock specimen can withstand without failing is the
highest point on a stress/strain graph. The most typical value used is the UCS
(Uni-axial Compressive Strength) of a cylindrical rock sample.
Ductile behavior
Yield
Stress
Residual strength
ε
Typical Rock Stress / Strain deformation curve XTRACT
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Linearly-elastic relations
Hoek’s Law
In the case of a linearly-elastic substance, the stress / strain relationship is
represented by a straight line, expressing the proportionality between Stress
and Strain as:
E
E is referred to as the Young’s Modulus or modulus of elasticity of a substance
Poisson’s ratio
The relationship between lateral strain to the axial strain produced in a linearly
elastic body
lateral
axial
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93.228GPa
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The stiff machine, releases all available energy as load is applied, and no excess energy exists
in excess of the specimen strength capabilities.
The behaviour up to and including peak strength of the specimen is not influenced by the
stiffness of the machine.
In the underground situation, the rock mass acts like a SOFT testing machine, releasing massive
amounts of energy at the point of failure. XTRACT
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In tri-axial tests, σ1 > σ2 = σ3. The test sample is placed in a sealed pressure cell surrounded
by a latex jacket filled with hydraulic oil. The confining stress is applied by pressurising hydraulic
oil in the cell and measuring strain as in the UCS test.
The confining stress is held constant whist the axial stress is increased until failure occurs at
peak strength. Further deformation is achieved at decreasing stress.
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σzz
Z
τzx τzy
Y
τyz
X τxz
σyy
τxy τyx
σxx
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Friction angle: The angle at which sliding would initiate on a prepared surface.
τs ≥ Co + σn μs
The average angle of friction for Quartzite θ is between 30 - 40º
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The core recovered from a borehole, with length 16m is retrieved in the
following core sizes:
6 x 27 mm Core re cov ered 100mm or longer
RQD 100
8 x 3.5 cm Total length of drill run
9 x 122 mm
15018mm
100
16000mm
12 x 7.5 mm
93.863%
18 x 23 cm
7 x 350 mm
42 x 6.5 mm
19 x 15 cm
14 x 320 mm
0 – 25 Very poor
25 – 50 Poor
50 – 75 Fair
75 – 90 Good
90 – 100 Excellent
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Is based on laboratory sample tests only and not on true rock behaviour
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To compensate for this shortcomings, the Hoek & Brown empirical failure
criterion was developed:
1 3
s c2
m c 3
A rock mass with S value: 0.5 and M value: 3.5 and UCS: 165 MPa is subjected
to confining stresses ranging from 0 MPa to 40 MPa.
Calculate the rock strength for these values, using Hoek & Brown’s empirical
failure criterion, starting at zero confinement with 8 MPa increments.
1 3 S c 2 M c 3
For σ3 = 0 σ3 = 16 = 167.17 MPa
0+ √(0.5 x 165 MPa2+ 3.5 x 165 MPa x 0) MPa σ3 = 24 = 189.75 MPa
116.67 MPa σ3 = 32 = 211.14 MPa
For σ3 = 8 σ3 = 40 = 231.61 MPa
8+ √(0.5 x 165MPa 2+ 3.5 x 165 MPa x 8 )
σ3 = 8 = 143.03 MPa
Plot on a graph
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It is important to determine the orientation and average joint spacing of joint sets in different areas. In low
stress, the most common hazard is the formation of unstable key blocks.
If these blocks do not fall out spontaneously as the stope face exposes them, their presence in the
hanging wall is extremely dangerous.
They are sensitive to minor deformation of the rock mass and shock loading due to mining activities, and
unless adequately supported can cause large fall outs without warning.
The classification of rock masses based on the occurrence and quality of jointing
(such as the Q and RMR systems as well as the Laubcher scheme) have met with little success.
They do not account adequately for the orientation of joints with respect to the stope faces nor the mining-
induced stress changes experienced by the rock mass.
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Rock mass classifications cannot replace some of the more elaborate design procedures.
However, the use of these design procedures requires access to relatively detailed information
on in situ stresses, rock mass properties and planned excavation sequence, none of which may
be available at an early stage in the project. As this information becomes available, the use of
the rock mass classification schemes should be updated and used in conjunction with site-
specific analyses.
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In applying this classification system, the rock mass is divided into a number of structural
regions and each region are classified separately. WHY – Because the rock is not Isotropic
or Homogeneous
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Total 59
See Table in file P20 – It is just a question of reading ratings off table for different
values
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Laubscher described a Modified Rock Mass Rating system. This system takes the basic RMR
value, as defined by Bieniawski, and adjusts it to account for in situ and induced stresses, stress
changes and the effects of blasting and weathering.
Rock Tunneling Quality Index, Q System (Barton)
RQD J r J w
Q
Jn J a SRF
Where:
RQD is the Rock Quality Designation
Jn is the joint set number
Jr is the joint roughness number
Ja is the joint alteration number
Jw is the joint water reduction factor
SRF
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is the stress reduction factor
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Some combination of factors such as RQD and the influence of clay filling and
weathering appear to be necessary. One such classification system has been
proposed by Bieniawski of the South African (CSIR).
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3. Spacing Of Joints
4. Condition Of Joints
At one point during the test, the strain gauges indicate a strain of 3 x 10-3
lat
l
l ax
l 0.003 125mm
lat
0.375mm 0.25
0.003
σ
E
ε lat 0.00075
σ 75Gpa 0.003 New height 125mm 0.375mm
225Mpa 124.625mm
σ
E New width 50mm (50 x0.00075)
ε
σ 75Gpa 0.00075 50mm 0,0375mm
56.25Mpa XTRACT
50.0375 mm
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The functions of pillars are for roof support or regional control. Pillars are a
“cheap” support system initially but ore is often sterilized, and there are some
mining difficulties in creating them.
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Some shallow mines are making use of a stiff pillar system. That is, a
system whereby the whole rock mass is supported up to surface. This is
comprised of a continuous row of rectangular pillars with pillar holing at
regular intervals.
400 -
Squat pillar
w:h = 10
300 -
STRESS
(MPa)
200 -
w:h = 5 Yield pillar
100 -
NON-YIELD PILLARS
YIELD PILLARS
CRUSH PILLARS
BARRIER PILLARS
WATER PILLARS
BOUNDARY PILLARS
STABILIZING PILLARS
BRACKET PILLARS
SHAFT PILLARS
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YIELD PILLARS
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CRUSH PILLARS
Slender pillars can crush rapidly and stably, yet their residual strength can still
supply required resistance to support up to critical weak parting in the
hangingwall. They are easier to design, but larger strata movements are
permitted. Crush pillars has a width to height ratio of between 2 - 3:1 and it is
crucial that the cores of these pillars are pre-fractured when the pillar is cut
from the host rock otherwise violent failure of the pillars may occur.
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BARRIER PILLARS
These pillars are often used for “compartmentalisation” in shallow mines. They
are the final line of defence against regional collapse. They are used to resist
surface subsidence and strata movements in all non-deep mines, especially
those using crush or yield pillars. Rule of thumb for the maximum span between
barrier pillars is:
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The statutory 18m minimum for boundary pillars is probably too low for water
pillars. At depth, severe fracturing occurs. However, no known cases have
been reported of heavy water inrushes even with 18m barrier pillar. This is
mostly attributed to the clamping effect caused by the overburden on such
pillars.
STABILIZING PILLARS
Bracket pillars are strips of un-mined ground left against hazardous geological
structures to act as partial barriers against seismic activity.
Whether or not bracket pillars are used, the basic principles of negotiating
hazardous geological structures (mining obliquely at > 35˚ to, or preferably
away from, the feature need to be adhered to if at all possible.
Local roof and floor stability within a panel for duration of production.
Standard design format:
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Ar Ap PS
%e 100 Factor of safety
Ar APS
0.5
w
Pillar strenth K 0.75
h
q
Average pillar stress
1 e XTRACT
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DENSITY = 2700Kg/m³
UCS = 130 MPa
g = 10 m/s²
PS = K x (W0.5 / h0.75)
APS = q / (1- e)
FOS = PS / APS
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g = 9.81m/s²
PS = 10.44(w0.5 / h 0.75)
APS = q / (1 – e)
DETERMINE % EXTRACTION
CALC. THE VIRGIN STATE OF STRESS
DETERMINE THE FOS. AND STATE IF THE PILLAR WILL FAIL
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DENSITY = 2700Kg/m³
UCS= 130 MPa
g = 10m/s²
PS = K(w0.5 / h0.75)
APS = q (1 / (1-e))
PILLAR = 5m SQUARE
ROOM = 8m
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SM. = 1.5m
PS = 40(w0.5 / h 0.75)
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PS = 40(w0.5 / h 0.75)
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THE MANAGER PROPOSE TO MINE THE 200m DEEP, FLAT DIP OREBODY
USING A BORD & PILLAR SYSTEM. THE REEF IS 1.5M THICK. THE
PILLARS WILL BE 7m LONG (N to S) AND 5m WIDE (E to W) THE BORDS
ARE 10m (N to S) AND 7m (E to W)
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T r a i n i n g SURFACE
0 0
LITTLE FRACTURING OR CLOSURE
DEPTH < 1000m
500 2 SHALLOW MINING
3000 70
DEPTH > 3500m
ULTRA DEEP MINING
3500
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Relatively high horizontal stress and some times highly variable horizontal
stress.
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The influence of pillars on the tensile domeTRAINING SERVICES
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Because of the shallow mining depth, elastic convergences are small. Stiff
local support, is required to control the hangingwall.
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Stress and energy release rate (ERR) levels are high causing highly fractured rock
conditions surrounding unprotected excavations, only overstoped tunnels and other
protected service excavations escape very high levels of field stress.
Hangingwall strata are clamped by high horizontal stresses and are virtually self-
supporting under static conditions.
Stope closure rates are high and total closure of the back areas is common.
Seismicity is common and is often associated with geological structures. Many deep
level mines experience a severe rock burst problem.
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2(1 ) q
Vertical convergence Sz l 2 x2
G
Where v is Poisson's ratio ( Good Ratio = 0.20; 0.30)
q is the vertical stress component
G is the modulus of rigidity (± 25GPa)
l is the half-span - 2l is the full span excavated
x is the point of interest, measured from the halfspan position
l = half span
x
2l
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Critical half span at which first closure occurs can be determined by:
GSm
l c 2(1 )q
The rate, at which strain energy is released at one face of the panel due to the simultaneous
mining of an area, if total closure has not occurred yet, can be calculated by:
(1 )lq 2
ERR
2G
The modulus of rigidity, G can be calculated by:
E
G
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A timber pack is installed at a distance 20m from the Eastern face of a longwall
that advanced 150m to the west and 180m to the east from the centre gully.
The stope is situated at a depth of 995m below surface and is mined at a
Stoping width of 1.2m. The rock properties are as follows:
• Density - 2750 Kg/m³
• Poisson’s ratio – 0.3
• Elastic modulus – 72.8Gpa
Determine the installation height of the timber pack if only elastic
deformation occurs in this stope
E
2(1 )q 2 G
Sz l x2 2(1 )
G
37579658 28Gpa
165 2 145 2
28Gpa
0.105679m
2(1 )q 2
Sz l x2
G
37579658
235 75
2 2
28Gpa
0.298907 m
A stope at a depth of 2000m has a stope width of 1.1m. The rock above the
stope has the following characteristics:
Density – 2700kg/m³
Poisson’s ratio – 0.20
Modulus of rigidity – 30GPa
If the stope span is 200m , calculate the vertical stress 1m, 2m, 5m, 10m
and 25m ahead of the face.
qx
zz
2 2
x l XTRACT
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Determine the critical mining span at which first contact would take place
between the hangingwall and the footwall in the previous stope.
GSm
l =
c
2(1 - n ) q
= 894.1m
Determine the Energy release rate in the above stope when the pack was
originally installed. Comment on the results!
(1 )lq 2
ERR
2G
= 4.67MJ XTRACT
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A stope at a depth of 2000m has a stope width of 1.1m. The rock above the
stope has the following characteristics:
a. 1.031m
b. 0.933m
Density = 2700Kg/m³ c. 0.098
Poison’s ratio = 0.20
Modulus of rigidity = 30GPa
When the stope span is 200m matpack is installed 3m back from the face.
a.Calculate the height of the matpack at installation.
b.Calculate the height of the same pack after the stope span has increased
to 206m.
c.Calculate the amount by which the matpack has converged as the span
has increased from 200m to 206m.
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A stope at a depth of 2500m has a stope width of 1.5m. The rock above the
stope has the following characteristics:
Density = 2700Kg/m³
Poison’s ratio = 0.20
Modulus of rigidity = 30GPa
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Geometry of deposit and physical characteristics of the deposit and wall rock.
Method adaptable to irregular ore limits, yielding good recovery and minimal dilution.
Hydrogeology.
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LSP: Longwall with strike stability pillars A'
GEOSTRAT
Level 1
Level 2
< 40 m
T r a i nSTABILITY
STRIKE i n g PILLAR
S tr ik e P illa r
UFB = RAW
V
V
AC RAW = UFB
A
Dip
Longwall
Reef
B
AC
SG
AC
AC
B
IAW = LFB
LFB
B B
RAW
A'
Level 2
TW
( SECTION AA' )
RAW
< 40 m
STRIKE STABILITY
S t r i k ePILLAR
IAW = HLG
P illa r
HLG
V
V V V
UFB
AC
OP
Reef
B B
AC
V
B
AC Raise
Longwall
TW TW SI
TW
AC
AC
IAW = LFB SG Strike Gully
B Boxhole
LFB
SG B B V Venthole
AC Air Cooler
TW Travelling Way
TW
UFB Upper Follow-Behind
TW
LFB Lower Follow-Behind
HLG Haulage
STRIKE STABILITY
S t r i PILLAR
k e P illa r C F.Vieira
X/Cut
RAW
Crosscut
Return Airway
IAW Intake Airway
45o line SI Service Incline
OP Transfer Orepass
A
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Ventilation flow
Direction of mining
( PLAN) Flat development
Inclined development
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Backfilled stope
Au reef
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SCATTERED MINING
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Varying grade
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Flexible mining
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SEQUENTIAL GRID MINING
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Flexible mining
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BORD AND PILLAR
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Varying grade
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SUB LEVEL OPEN STOPING
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Steep dip
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SHRINKAGE STOPING
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Steep dip
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CUT-AND FILL MINING
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Steep dip
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Total extraction
Working platform
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SUB LEVEL CAVING
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Steep dip
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Total extraction
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BLOCK CAVING
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Steep dip
Subsidence acceptable
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INTRODUCTION
The main objective of mining is to safely remove the ore from the
reef horizon in the most economical and effective way. This means
that special controls must be in place to ensure the correct drilling
and blasting operations in order to remove the correct amount of
rock from the face without damaging the remaining rock mass.
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As the stress wave propagates outwards through the rock, it is followed by high
pressure gas associated with the reacting explosive. The gas expands and
penetrates the fractures caused by the stress wave. The fractures then extend
until the gas pressure drops below the critical level required propagating the
fractures.
This gas pressure is what produces the heave that ejects the broken rock from
the face. Explosive selection and use must, therefore, be characterized by
selection of shock and gas energy combinations that achieve the desired blast
characteristics.
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TYPICAL FRACTURE PATTERNS AROUND A BLAST HOLE
GEOSTRAT
T r a i n i n g
Hole
Shock zone
Total crushing of the
rock
Transition zone
Extension of
fractures due to
Clamping effect shock energy
due to
High vertical σ
Seismic zone
Further extension of
fractures due to Gas-
expansion
Low horizontal σ
allowing vertical fracturing
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BLASTING TECHNIQUES
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EXPLOSIVE CHARACTERISTICS
Different explosives partition their available energy into shock and gas energies in different ways.
For example, an explosive with a low (VOD) tends to deliver more gas energy and less shock wave
energy. This enables the gasses to penetrate far beyond the intended perimeter, causing blocks of
rock to be loosened.
Conversely, a high VOD explosive, delivers more energy as shock energy and the remaining gasses
are at a lower pressure. The result is less damage caused by gas penetration into fractures, and
more fragmentation of the intended body of rock.
High VOD
Low VOD
The hole, which contained a high VOD explosive, caused crushing around the blasthole but
shorter fractures.
The hole, which contained the low VOD explosive, has less crushing near the blasthole wall
and long fractures.
It has been found that replacing low VOD Anfex with high VOD Powergel has resulted in a
considerable improvement in hangingwall conditions. However, the skin of rock around the
excavation had still been weakened and the benefit of the high VOD explosive may sometimes
be just to gain time to either allow mining activity to move away or for adequate support to be
installed.
The most critical aspect of explosives use in difficult conditions is not the energy partitioning,
but limitation of total energy near the perimeter. Bulk explosives such as Anfex and pumped
Powergel have high-energy release rates because they fill the blasthole. The situation can be
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The correct drilling pattern depends on the holes diameter, explosives loading and competent
explosives engineers to recommend an initial pattern.
Optimization is achieved by observation of the effects of initial blast layouts and making
subsequent adjustments both to the position of the blastholes and the sequence in which they
are fired. Of particular importance is the loading of ‘perimeter easer’ holes in a tunnel, as it is
these which determine the efficiency of any special measures taken with perimeter holes.
So far as initiation is concerned, careful selection of an initiation system and good training are
important to eliminate the possibility of perimeter holes being fired before inner holes. In
particular, capped fuse/igniter cord system should be avoided for long rounds (>2,4m), as it is
difficult to obtain sufficient assurance of sequential firing under these conditions. Nonel Tunnel-
masters, Magnadets or electric detonators are much better suited, as timing intervals are
independent of hole length.
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Explosives can be divided broadly into low and high explosives. The classic example of a low
explosive being gunpowder. This discussion will however be confined to high explosives as
these are commonly used in hard rock applications.
Three basic types of explosives can be identified all of which are characterized by differing
qualities in terms of shock/gas energy, safety and cost:
These are highly adaptable cartridge explosives, which have wide use in the industry. In
general these explosives have shock energy lower than watergels or emulsions but higher than
ANFO.
These explosives have high water resistance. Characteristic problems are ‘Powder
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A low cost, high power, relatively safe pourable explosive made from porous ammonium nitrate
and fuel oil. It has no water resistance and produces large amounts of gas energy. Due to
different loading densities, consistent loading of holes is often difficult and overcharging may
occur. ANFO is a suitable explosive for use in a wide range of rock mass conditions.
These are essentially ANFO’s made water resistant by adding water and forming either gel or
stable oil/water emulsion. Emulsions tend to have the highest shock energies and velocities of
detonation but produce little gas energy. Powergel, a high VOD explosive, delivers more shock
wave energy and the remaining gasses are at lower pressure.
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Stemming is used in a blast hole as a plug to prevent the blowout of a blasthole. It is often a
clayish material with enough strength to confine the explosives in the hole and to allow the
explosive energy to be transferred into rock mass, thus into breaking the rock
STEMMING
EXPLOSIVES
The high pressure gasses, having initiated the initial stress wave in the rock, continue to
expand the blast hole until equilibrium exists between the gasses and the containing rock.
The energy released up to this point, known as the Borehole Equilibrium State, is defined as
SHOCK ENERGY, while the subsequent energy release is defined as HEAVE or GAS
ENERGY.
Following the EQUILIBRIUM STATE, a relatively slow but major fragmentation process
occurs as the high-pressure gases penetrate every available opening, forcing movement
towards the point of least resistance. fractures are lengthened and joints opened until
pressure is released at a free face; if the free face is too distant then the gases are violently
expelled from the collar of the hole.
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1. The longer will be the back–cracking away from the free face,
2. The further the gases will penetrate any jointing in the rock mass,
3 The greater will be concussion in the excavation, blasting out support
damaging ventilation columns and shaking down relaxed rock from the side and
hangingwall.
INITIATIONS SYSTEMS
In this system, the oldest and cheapest, a flame front, started with a flame starter “cheesa”
stick. Flame travels via the igniter cord to each fuse where it in turn initiates the detonation
of the explosives. The greatest disadvantage is the lack of reliable sequential detonation.
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2. Electric detonators
In this arrangement electric current initiates the detonator. The system is relatively expensive
and requires a slightly higher level of training. Sequential firing is easily achieved.
3. Nonel systems
These techniques use a system called “shock tubing”, where a narrow diameter hollow plastic
tubing is lined with a dusting of high explosives. This explosive dust, when initiated,
propagates a high speed shock pulse through the trunk line to linked detonators. Relatively
good sequential firing can be achieved, in the millisecond range, but the cost is relatively high.
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To achieve the required face advance and control, all aspects of the blast need to be controlled.
Burden, spacing, length of holes and hole diameter will influence the success of the blast.
Successful blasting requires that the breaking capacity of the charge (defined in terms of
effective charge) be matched to the burden and rock control.
Effective charge is the product of the energy concentration and the coupling ratio. The size of
the effective charge can be determined by the strength of the explosive, explosive density, hole
diameter and the charge diameter.
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Explosive charges are emplaced in blast holes suitably located relative to a free surface of an
opening, and detonated. Rock surrounding the charges is fragmented and displaced by the
impulsive loading in the medium, generated by the sudden release of the explosive’s potential
energy.
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The Absolute Strength Value (ASV) of an explosive is expressed in terms of the free-energy
output (in joules) per 0.1kg of explosive. The Relative Strength Value of an explosive is the
ratio of its calculated useful work output, relative to that of ANFO, taken as a basis of 100
units
The term ‘brisance’ is used to indicate the potential ‘shattering action’ of an explosive. It is
related directly to the detonation pressure of the explosive, which is itself related to
detonation velocity. High-brisance explosives may be characterised by detonation velocities
greater than about 5 000ms-1. Explosives with detonation velocities less than 2 500ms-1
would be classed as low-brisance compounds.
The application of high-brisance explosives is justified only in the strongest, more massive
rock formations.
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ROCK CONDITIONING
Perimeter Blasting
Perimeter blasting is the process in which closely controlled blasting practices are applied to
produce a geometrically precise and relatively undisturbed ultimate surface. The objectives
are to restrict the number and extent of new fractures in the rock, to prevent undue
disturbance of the jointed mass and therefore to preserve the inherent strength of the in-situ
rock.
Advantages of Perimeter blasting:
- In permanent openings, lower support costs are achieved.
- In temporary openings, reduced maintenance costs are achieved.
- Development rates improve.
- Reduced overbreak.
- Less rock to load.
- Less rock to transport
- Better ventilation flow.
- Excavation life is increased. XTRACT
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Smooth blasting
Smooth blasting practice involves the development of the ultimate surface of the excavation by
controlled blasting in the vicinity of a penultimate free face. Holes are initiated with short delay
between adjacent holes, and the burden on holes exceeds the spacing.
It is to be noted that a high in-situ state of stress, or a high local state of stress around an
excavation, promotes more effective smooth blasting. It is concluded that smooth blasting is
the preferred method of perimeter blasting at underground sites, where high states of stress
are common.
In the design of a smoothing blast, however, particular stress environments and excavation
geometries may require that the evolving boundary stress around an excavation be taken into
account to assure success of the blast around the complete excavation periphery.
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PRE-CONDITIONING
ERR is the rate of release of available energy in the rock. This energy can not be destroyed,
but is converted and absorbed by factors such as: Fracturing of the rock, shearing heat
generation, etc.
Under normal blast conditions, the available energy is too little to trigger seismic activity, unless
restrictions occur which interferes with the smooth advance of the fracture zone, such as hard
patches in the rock.
Pre-conditioning is aimed at releasing this build up energy or by fracturing these hard patches
and allowing controlled shearing and energy release. A “fracture cushion” is created in front of
the face, and if mined soon enough to prevent stress re-generation, the stress release should
stay clear from the face. XTRACT
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PRE-CONDITIONING
GEOSTRAT fractured zone stoped out area
T r a i n i n g
Preconditioning will move any high concentration of stresses
XTRACT away from
the immediate face area . TRAINING SERVICES
GEOSTRAT PRE-CONDITIONING DRILLING
T r a i n i n g
HANGING WALL
Blast Hole
F
A
Preconditioning Hole 2.6m.
C
E
Blast Hole
FOOT WALL
Drilling
2.6m Long holes are drilled in conjunction with the normal production round.
Preconditioning holes are to be spaced a maximum of 3m apart and
perpendicular to the face.
Preconditioning holes are to be drilled in the middle of the face, ensure these
holes are not drilled into the hanging wall.
Preconditioning hole must not be drilled closer than 50cm
days sockets.
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to the previous
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GEOSTRAT PRECONDITIONING – CHARGING UP
T r a i n i n g
HANGING WALL
Blast Hole
F EXPLOSIVES PRIMER
A Preconditioning Hole 2.6m.
STEMMING
C EXPLOSIVES
E
EXPLOSIVES PRIMER
Blast Hole
FOOT WALL
0.9m. 1.7m.
Charging up
Preconditioning holes must be charged up with the same explosives
as the normal production round.
The holes are to be charged up from bottom for 2m.
The hole must be primed from the top.
The remaining 1m of the hole must be tamped.
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T r a i n i n g
3.0m maximum
The same fuses must be used for preconditioning holes as for the normal production
holes.
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The precondition holes must be detonated 4 holes prior to the normal production holes.
All preconditioning hole positions must be noted and recorded.
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REVERSE TIMING - BLOCK PATTERN WITH
GEOSTRAT PRE- CONDITIONING in FAST Motion
T r a i n i n g
F
R
E
E
F
A
Assume to be three meters Assume to be three meters
C
E
DIRECTION OF BLAST
F
R
E
E
F
A
C Assume to be three meters Assume to be three meters
E
DIRECTION OF BLAST
Blue Line - Extenders with HandiMasters
Red Line - HandiMasters
Orange Blocks - HandiMaster Blocks 200m/s delay
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REVERSE TIMING - BLOCK PATTERN WITH
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T r a i n i n g
PRE-CONDITIONING in 3D
F
R
E
E
F
A
C
E
Blue Line - Extenders
Red Line - HandiMasters
Orange Blocks - HandiMaster Blocks 200m/s delay
Red Holes - Production Holes
Blue Holes - Pre Conditioning Holes
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REVERSE TIMING - BLOCK PATTERN WITH
F PRE-CONDITIONING in 3D Slow Mode
GEOSTRAT
TR
r a i n i n g
E
E
F
A
C
E
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CONDITIONS WITHOUT PRE-CONDITIONING
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CONDITIONS WITH PRE-CONDITIONING
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SR = support
A
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Static conditions
SR = ρ t g ρ = Density
t = Thickness of fall
g = Gravitational pull
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Dynamic conditions
Ek 1 mv 2
for sidewall
2
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You install a new ABC prop, tested 200kN. The support is spaced 2.0m X
2.5m.
Force
SR Area Length width
Area
200 Kn 2 .5 m 2 .0 m
5m 2 5m 2
40 Kn / m 2
A stope panel with width 35m has advanced 40m from the centre line with very little support in
place. 1,2m into the hangingwall is a prominent bedding plane that tends to separate on a shale
infilling. The density of the rock is 2.75t/m3.
Determine the support resistance required to hold the hangingwall beam in position.
Determine how many 45 ton profile prop units would be required to be installed if we incorporate
a safety factor of 1.3 and at what average support spacing.
= 32.373 kN/m2
= 3.23m spacingXTRACT
dip + strike
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The mine has no 5 year history of falls of ground to base their support resistance requirement on
and decides to base their designs on the compilation to a COP recommendations of 50 kN/m2. A
block of ground, 35m x 35m has to be supported with the mentioned SR as basis. Calculate
the support load bearing capabilities required if the support units are to be spaced at 1.85m dip
and strike spacings. Also calculate the beam thickness supported by this support if the rock has
a density of 3000kg/m3.
Area = 35m x 35m Beam thickness supported
= 1225m2
Force = mass x acceleration
Total SR = 1225 x 50kN/m2
= 61 250 000 N 61.25MN = mass
9.81
Support units = 1225m2 / 3.4225 m2 per unit
= 357.93 – 358 units Mass = volume x density
Volume = 2081.2m3 / 1225m2
That is = 17.44 ton units
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= 1.699m
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The H&S act specifies that 95% of all previous F.O.G. injuries should be
Prevented by your support system. The falls of ground on your mine for the last
five years was, 0.9m; 0.6m; 1.3m; 2.4m; 1.2m; 1.25m; 1.35m; 0.7m and 1.0m.
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SR = ρ t g 20ton = 20 x 9.81
= 2750kg/m³ X 1.13m X 9.81m/s² = 196.2kN
= 30.48KPa
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E = 1 mv 2
+ mgh h = dynamic closure
2 g = gravitational force XTRACT
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A rock with dimensions 1.6m x 1.2m x 0.95m high in the hangingwall has to be supported in
dynamic conditions. The rock has to be stopped and kept in position within a distance of
250mm. The ejection velocity is estimated to be 3m/s-1. The density of the rock is 2750kg/m3.
You have a choice of two types of tendon support units:
The 20mm x 450MPa steel strength re-bar that can yield to failure at 6cm at a cost of
R32-00 per unit.
The 20mm Cone bolt supplying 80kJ energy absorption up to 450mm at a cost of
R54-0 per unit.
Determine the amount of tendons to be installed in each case and evaluate the cost benefit of
your choice of tendon compared to the other.
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Tendons required
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GEOSTRAT
T r a i n i n g
= 35640 + 15539.04
= 51179.04J
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PRE-STRESSING SUPPORT
The purpose of pre-stressing is to exert a force to the hangingwall
immediately, to limit the downward deformation in the hangingwall.
The sooner pre-stressed support is installed, the faster and more efficiently
the hangingwall can be controlled.
Advantages of pre-stressing:
• It makes support active
• Support can be installed closer to the face
• Prevents blast out
• Prevents the hangingwall from unravelling
• Control bed separation XTRACT
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The spacing or distances between support units installed on your mine, have
been specifically calculated so that they exert a sufficient forces on the
hangingwall beam:
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TYPES OF SUPPORT
• Local Support
• Regional Support
• Temporary Support
• Permanent Support
• Active Support
• Passive Support
• Yielding Support (Soft)
• Non-yielding Support (Stiff) XTRACT
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Deformation
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ROOFBOLTING MECHANISMS
Three different mechanisms of strata reinforcement by means of bolting can be
distinguished, namely:
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When pre-tensioned steel tendons are installed they supply a force back into
the rock. This has the same effect as increasing the confinement and will
suppress failure. The rock in the sidewall of the excavation fails, but does not
necessarily fall over. If it stays in place it helps to build up confinement deeper
into the sidewall.
With an increase in confinement the strength of the rock in the sidewall of the
excavation also increases. If there is a sufficient increase, failure of the rock
will be suspended at a certain depth into the sidewall.
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Creation of a c
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• The bounded length can be defined as critical when the total strength of
the bond is equal to the tensile strength of the tendon.
• When the bonded length is less than the critical length, sliding of the
tendon will occur.
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Calculate the area on which the cement must bind to have the
same strength as the Shepard crook.
Calculate the length of the hole that must be grouted from the area
in previous question. XTRACT
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D 2 load
Area
4 area
0.016 2
load 450000000 0.000201
4
0.000201m 2
load 90450 N
load
Area of Cylinder DL
area
0.036m 2
load L
Area D
0.036
L
90450 N 0.050265
Area
2500000 Pa 0.716m
Area 0.03618m 2 XTRACT
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STOPE SUPPORT
The primary function of stope support is to control the rock mass immediately
surrounding stoping excavations, that is, the zone of rock subjected to tensile
stresses around shallow and intermediate stopes, and the zone of fractured rock
around intermediate and deep stopes.
In designing a stope support system the following factors need to be taken into
account.
• The volume of rock to be supported.
• The integrity and degree of fracturing of the hangingwall strata.
• The influence of local geology.
• The amount and rate of stope closure.
• The size and shape of the excavation.
• The probability of rockbursts, and XTRACT
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Support reaction forces need not be large to control normal rockfall hazards, but
it is important that these forces be generated rapidly by prompt installation.
Support units must maintain load over a large yielding range. They should also
be able to accommodate rapid displacements while maintaining their integrity
under rockburst conditions. XTRACT
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Support types which meet most or all of these requirements include props and
most types of packs, and backfill.
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BACKFILL
Backfill has potential as a means of reducing both the incidence and damaging
effects of rockbursts, particularly if the fill is placed close to the face and in good
contact with the hangingwall. However, because of its low initial stiffness
characteristics, it is imperative in rockburst conditions that backfill be used in
combination with conventional rockburst resistant face support.
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BACKFILL PERFORMANCE
As a result of retaining forces provided by geotextiles (Bags, curtains, planks),
the stresses increase rapidly in the fill, up to a transition point about 1 to 3
metres from the backfill edge. The stiffness in the fill increases with time,
moving the transition point closer to the backfill edge. The generation of stress
in the fill is mainly a function of stoping width and closure in the region. The
narrower the stope width, the greater the backfill stress reaction will be.
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POROSITY OF BACKFILL
There is a direct relationship between the minimum porosity of backfill and
it’s load bearing capabilities. Backfills with low porosities takes stress with
considerably less strain than those do with higher porosities.
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CW
100
FPT
σ Mpa
50
0 10 20 30 40 50
STRAIN %
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WAVE PROPAGATION VELOCITIES XTRACT
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BOREHOLE EXTENSOMETER
MEASURING AXIAL DEFORMATION IN A BOREHOLE
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TAPE EXTENSOMETER
MEASURING CONVERGENCE IN EXCAVATIONS
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PETROSCOPE
EXAMINING INTENSITY, EXTENT AND ORIENTATION OF FRACTURING
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When unsupported, such spalling taking place on an orepass could cause the
rock at the perimeter to fail, extending further and further into the solid, as lesser
confinement is available in the failed zone. Tipping ore into these passes would
aggravate the extend of failure, due to the tipped rock breaking off the damaged
outer shell of the orepass, causing the fracture zone to extend even further.
Ideally, strata layers should be intersected as close to normal as possible and
ore-passes be mined in the direction of the major principal stress direction.
σ2
σ3
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KIRSCH EQUATIONS
R 2
4 R 2
3 R 4
r 1 2 v (1 k ) 1 2 1 2 v (1 k ) 1 2 4 cos 2
r r r
R 2
3 R 4
1 1
2 v (1 k ) 1 2 2 v (1 k ) 1 4 cos 2
r r
2 R 2
3 R 4
r 1 v (1 k ) 1 2 4 sin 2
2
r r XTRACT
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σθ
3q
σr
2q
σθ
q -q
0 q
σr
R 2r 3r 4r 5r
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R 2
4 R 2
3 R 4
1 1
r 2 v (1 k ) 1 2 2 v (1 k ) 1 2 4 cos 2
r r r
R 2
3 R 4
1 1
2 v (1 k ) 1 2 2 v (1 k ) 1 4 cos 2
r r
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Rock Quality Designation (RQD) : The ratio of the length of core recovered,
counting those pieces of 100mm or longer, to the total length of core
expressed as a percentage.
Core re cov ered 100mm or longer
RQD 100
Total length of drillrun
RQD is a directionally dependent parameter and its value may change
significantly, depending upon the borehole orientation. The use of the
volumetric joint count can be quite useful in reducing this directional
dependence.
RQD is intended to represent the rock mass quality in situ. When using
diamond drill core, care must be taken to ensure that fractures, which have
been caused by handling or the drilling process, are identified and ignored
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P
I
s D 2
Where P is the force at failure and D is the diameter of the specimen.
The Is ( Point load index) is then related to the UCS by:
UCS (σc) = 24 x Is for 50 mm diameter samples
UCS (σc) = (14 + 0.175D) Is - For other values of D.
The load must be applied at least 0.7 D from either end of the core. Multiple repeat required for
fair accuracy.
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When rock is subjected to confinement, it’s strength increases rapidly. This strengthening
behaviour contributes to:
In deep mines, very severe spalling and self-mining problems have manifested
in operational ore passes, particularly when traversing weak rock formations.
The extent of the magnitude of the stresses acting on the ore-pass in the X
and Y directions would influence the mode of failure of these openings.
Fracturing in the minor stress direction tends to extend further into the rock
mass and lesser in the intermediate direction.
The extent of fracturing again would be dependent on the rock strength and
the magnitude of the stress field.
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