KFB / Radya Group- Dammam

24 August 2022
-Praveen Ramachandran
KATKO in Short

 Privately held, family owned company from Finland

 Specialicing in designing, manufacturing and marketing of Load Break
Switches, Safety Switches, Switch Fuses & Terminal Blocks
 Target growth rate: 12% p.a.
 Technology and R&D investments: 10% of the revenue p.a.

 Locations:
− HQ and main factory in Helsinki, Finland
− Factory in Nidzica, Poland
− Sales office in Dubai, UAE

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 KATKO’s History From 1938
1938: Established by 1959: Mr. Kauko Hyryläinen 1989: Automatization of 2006: Opening of 2017: Introduction of
Tauno and Kauko invents Switch Fuse factory Nidzica factory collaborative robots

1938 1946 1959 1960 1972 1989 1992 2006 2007 2017 2019

1946: Manufacturing of 1960: Exporting 1972: Vantaa 1992: Internationalization: 2007: Opening of 2019: Helsinki
electrical switches starts starts - SWE Factory 1st Hannover fair Dubai sales office Factory

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Values

Customer – customer focus

Integrity – towards customers and staff
Agility – adaptiveness to change
Performance
Performance – operational and financial

Customer Agility

Integrity
The prerequisite for growth, employment and abilty to invest into
the future development is financial performance – profitability

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Switches Without Compromises – Quality Guarantee

Suppliers KATKO Distributor Customer

• Plastic • Purchases • Warehousing • Purchase

• Metal • R&D • Local • Feedback to
• Electricity • Innovation Marketing & Distributor
• Water • Manufacturin Sales
• Miscellaneous g • Local
• Logistics Customer
• Marketing Care
• Sales • Feedback to
• Customer KATKO
Care

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KATKO MAP

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Research and Development

KATKO has an in-house research and design center, that:

 Creates new products that answer the evolving demands of global and local
markets
 Researches the newest materials and processes
 Continuously improves existing products and production processes

Other collaboration in R&D activities include:

 KATKO has a representative in the IEC standardization committee
 Local and global technical research centers
 Technical universities

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Customer Segments

WHOLESALE CONTRACTOR

MANUFACTURER SWITCHBOARD BUILDER

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Industry Segments

FOOD INDUSTRY CLEAN AIR HEAVY INDUSTRY

HAZARDOUS AND
DEMANDING AREAS POWER DISTRIBUTION RENEWABLE ENERGY

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Approvals and certificates

 Lloyds Register / RINA

 CCC
 EAC
 UL
 RoHS / REACH
 ATEX
 Conflict minerals

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Product Overview

Enclosed Safety Switches / Isolators: 16-1600A Load Break Switches: 16-800A

Switch Fuses: 20-630A

Manual Change-over Switches 16-160A, 630-800A

Bi-Metal Terminal Blocks and Connectors Customized Solutions

Motor Control Switches

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Accessories
 Products by Customer Segments

WHOLESALE CONTRACTOR MANUFACTURER SWITCHBOARD B.

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Products by Industry Segments

FOOD INDUSTRY CLEAN AIR HEAVY INDUSTRY

DEMANDING AREAS POWER DISTRIBUTION RENEWABLE ENERGY

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Polycarbonate enclosed isolators (KEM)

 10-630A (AC 23: 400V / 415V / 690V)

 IP66NW & IK07 (Enclosures: U2)
 IP66 & IK07 (Enclosures: U3,U4)
 IP65 & IK07 (Enclosures: MF11-MF04)
 KATKO 3-way pad lockable handle with defeat mechanism system – more than one
maintenance worker can secure himself
 Designed as an “all purpose” solution. KATKO specified polycarbonate has high UV-
resistance and good resistance against most chemicals, however lactic acid found in
dairies causes polycarbonate to brittle over time.
 Typical end-users include: Installers, Ventilation, Machines in normal industrial
environment

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EMC Protected Enclosed Isolators

 16-630A EMC glands included

 Tested according to EMC EN 61000-6-3:2007+A1(2011) and EN55011
 Available in multiple enclosures for different price points, installation environment to be considered:
− Polycarbonate (up to 80A / AC 23 / 690V),
− Aluminum (up to 125 / AC 23 / 690V) and
− Sheet Steel (up to 630A / AC23 / 415V).
 KATKO 3-way pad lockable handle with defeat mechanism system – more than one maintenance worker can secure
himself
 Designed to control and prevent against the damaging effects of electromagnetic interference that pose
unacceptable risks to operational equipment.
 In order to ensure that EMC against unwanted EMI is achieved cables and cable glands need to be EMC as well.
 Typical end-users include: OEM’s building machines with variable speed drives (VSD), ventilation, pumping, and
hospital surgical theatres

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Sheet Steel enclosed isolators (KET)

 16-1600A (AC 23: 400V / 415V / 690V)

 IP 65 (all enclosures)
 KATKO 3-way pad lockable handle with defeat mechanism system – more than one
maintenance worker can secure himself
 Designed for high current applications in heavy industry, good UV and chemical resistance,
however if the protective paint layer is damaged sheet steel will corrode over time.
 Local customization available upon request
Typical users:
• Those who prefer metallic
• High current applications in heavy industry

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Aluminum enclosed isolators (KEA)

 16-250A (AC 23: 400V / 415V / 690V)

 IP66NW & IK08 (Enclosures: A2)
 IP66 & IK08 (Enclosures: A3)
 IP65 & IK10 (Enclosures: A4, A5)
 KATKO 3-way pad lockable handle with defeat
mechanism system – more than one maintenance worker
can secure himself
 Designed for environments that demand a higher
mechanical endurance over plastic; protection against
harsh weather conditions and various chemicals.
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304 & 316 Stainless Steel enclosed isolators (KER)

 16-1600A (AC 23: 400V / 415V / 690V)

 IP 66 (H23, H32, H02)
 IP 65 (H03-H08)
 IP69K version available
 Polycarbonate handle version is pad lockable with multiple padlocks & defeat
mechanism system – more than one maintenance worker can secure himself
 Stainless steel handle option (1 padlock) and sloped roof option available
(KER R/RS – 16-160A)
 Designed for tough industrial applications that require highest level of
protection against chemicals, acids, corrosion, et cetera
 Typical users include: Food & Beverage, Mining, Medical, Chemical industries.

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New Speciality IP69K LK11 handle and H23/H32 enclosure
 KER 16-80A IP69K

 LK11 handle as IP69K version (LK11 IP69K), black or Y/R

 Available also as EMC
 H23, H32, H24T (AISI316)
Typical users:
• Food processing
• Medical industry
• Extreme washing conditions

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Polycarbonate enclosed isolators (KSM)

 16-25A (AC 23 / 400V)

 IP67 (Enclosure U1 – KSM coded isolators)
 Economical solution: KSM membrane gasket technology
together with strain relief allows for installation with or
without cable glands.
 Pad lockable with one padlock, no defeat mechanism system
 Designed for price sensitive customers
 Typical end-users include: installers for everyday installations
(domestic), air condition (split units, domestic HVAC), Neon
light assemblies.
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Firerated Aluminium Enclosed Isolators (KEA FR & FR3)

 16-200A
 Designed to conform to Smoke and Heat Standard F200 (FR) and F300 (FR3)
 Requirement for F200: 200°C for 2h, Katko’s isolator (FR) is resistant to 200°C for 3h
 Requirement for F300: 300°C for 1h, Katko’s isolator (FR3) is resistant to 300°C for 2h
 IP66NW (Enclosures: A2)
 IP66 (Enclosures: A3)
 IP65 (Enclosures: A4, A5)
 KATKO 3-way pad lockable handle with defeat mechanism system – more than one
maintenance worker can secure himself
 Typical installation environments are tunnels and car parks. Most places with smoke
ventilation systems require isolators that conform to Smoke and Heat standard.

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Aluminum and stainless steel ATEX 16-160A
 Suitable for use in Zone 22
(category 3D): dusty areas
 Frontal impact test of 7J
 ATEX glands included
Typical users:
• Mechanical wood industry
• Food industry (flour processing)
• Agricultural machines
• Paper & Pulp Industry

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Specialities

 Change-over switches: 16-160A

 Bypass switches: 16-63A
 Motor control switches: 16-40A
Typical users:
• Reserve power applications
• Pump stations
• Hospitals
• Data Center

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Enclosed switch fuses 16-630A

 Available in polycarbonate (KVKEM),

sheet steel (KVKET) and stainless steel
(KVKER)
 1-, 2-, 3- and 4-pole versions
 Both DIN and BS versions
Typical users:
• Machine builders
• Industry

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Load Break Switches 16-800A & Switch Fuses 16-630A

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Load break switches 16A-800A
 KU, KUE, VKA, EVA, VKE
 Partially overlapping (125A-250A)
 New KU 125-160A
− Very handy auxiliaries and change-overs
 New KU 630-800A
 Higher than 200A are modular
− Position of shaft can be decided
 Shafts (any length) and handles
Typical users:
• Panel builders
• Control panel builders
• OEM
• Gen Set Manufacturer
• HVAC manufacturers

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KU-Series load break switches 16-125A

 The most robust Din-rail mountable load break switch in its size group on the
market
 Conforms with an extensive range of approvals: IEC, UL, Rina, Lloyds, et
cetera.
 Compatible with KATKO 3-way pad lockable handles LK10 and LK11 with
defeat mechanism
 Available in 3,4,6 pole versions, and as 3 and 4 pole change over
 Available with top mounted auxiliary contacts, and / or door mounting kit
 Typical end users: OEM customers, machine builders etc.

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KU-Series load break switches 100-160A

 Modular Din-rail mountable load break switch allows for various different
configurations
 Conforms with an extensive range of approvals: IEC, UL, Rina, Lloyds, et cetera.
 Compatible with KATKO 3-way pad lockable handles LK10 and LK11 with defeat
mechanism
 Available in 3,4,6 pole versions, and as 3 and 4 pole change over
 Available with side mounted auxiliary contacts
 Wide range of accessories
 Finger and phase guards
 Typical end users: OEM customers, machine builders, Control Panel builders etc.

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EVA-Series load break switches 125-250A

 The highest selling Distribution Board main switch in Australia, first

generation was originally introduced in Australia in the 90’s. The robust design
has proved its position as the market leader, the performance of the modern
day version has been further improved to ensure superior switching!
 Toggle operated, available with a grey or red toggle
 Available as 3 or 4 pole versions
 Finger and phase guards
 Typical end users: distribution board builders

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VKE-Series load break switches 200-400A

 Modular load break switch with wide range of accessories

 Front operated
 Available as 1, 2, 3 or 4 pole versions
 Available with terminal covers
 Shaft and handle included
 Typical end users: switchboard manufacturers

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KU-Series load break switches 630-800A

 800A (AC 23A / 690V)

 More ratings on request
 Modular load break switch allows for various different configurations
 Wide range of accessories
 Front operated
 Made of new thermoplastic material with 100% recyclability
 Available with terminal and phase covers
 Shaft and handle included
 Typical end users: switchboard manufacturers

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KU-Series load break switches 315-400A

 400A (AC 23A / 690V)

 More ratings on request
 Modular load break switch allows for various different configurations
 Wide range of accessories
 Front operated
 Made of new thermoplastic material with 100% recyclability
 Available with terminal and phase covers
 Shaft and handle included
 Typical end users: switchboard manufacturers

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Switch fuses KVKE 20-630A

 Higher than 63A are modular

− Position of shaft can be decided
 Both DIN and BS fuses
 Shafts (any length) and handles
 Fuse covers, terminal covers and spreaders
Typical users:
• Panel builders
• Control panel builders

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KVKE-Series switch fuses 20-160A

 20-32A (AC 23 / 400V)

 63-125A (AC 23 / 690V)
 160A (AC 22 / 690V)
 Quick installation due to screw terminals, makes cable connectors
unneccessary
 Modular design, compact size
 Din rail and screw base mounting
 Handle and shaft included
 Typical end users: switchboard manufacturers

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KVKE-Series switch fuses 200-630A

 200-500A (AC 23 / 690V)

 630A (AC 23 / 400V)
 Compact size
 Four breaking points per phase
 Available as 1, 2, 3, 4 and 6 pole version
 Fuse covers included, terminal covers as accessory
 Does not include fuses
 Typical end users: switchboard manufacturers

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Terminals

 KATKO terminals for Al & Cu Cables

 IEC 61238-1 Class A
 1,5-240 mm2
 Touchproof, IP20
 KC, 16-35 mm2 DIN-rail
 KL, 50-95 mm2 DIN-rail or base Typical users:
 KL, 150-240 mm2 DIN-rail or base • With Katko enclosed
 Cable connectors KKL 16-240 mm2 switches
• Panel builders
• Control panel builders

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KATKO references
Mining References:

Rio Tinto, Australia

Talvivaara Mining Company, Finland
Kevitsa Mining, Finland
Agnico-Eagle Mines, Finland
Zao Alrosa, Russia
Outokumpu, Finland
Nordkalk, Finland
Sino Iron, Australia
Auslec Welshpool, Australia
Cape Lambert, Australia
Southern Cross Electrical, Australia
Sandvick, Australia
Brockmen Four, Australia
Coburn Electrical, Australia
Auslec Cannin, Australia
8 Mile Workshop, Australia
Peak Electrical, Australia

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Pulp factory Montes del Plata, Uruguay
Copper connection system and position marking

400A switch, 125A EMC switch,

sheet steel stainless steel 30.04.2024 41
Copper bar connection system

250A switch 800A switch

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Steel Safety Switches 80A-1600A in heavy industry

 Metsä  Montes del Plata

 Stora Enso  Mondi
 UPM  Industrial Paper
 Outokumpu
 SSAB
 Boliden
 Yara

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Plywood Factory Steico, Poland

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Plywood Factory Steico, Poland

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Fishmeal factory, Chile

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Paper & pulp mill, Steti, Czech Republic

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15-poles (HUS, hospital)

Turvakytkin / JA 30.04.2024 49
POWER DISTRIBUTION
Vantaa Energia

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POWER DISTRIBUTION
Vantaa Energia

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Nedair

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Arla

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Länsimetro - Keilaniemi

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