PL

C&
SCADA
ABID SERAJ
1514680
 What is
AUTOMATION
• Making products under the control of computers
and programmable controllers is known as
automation.
• Manufacturing assembly lines as well as stand alone
machine tools and robotic devices fall into this category.
• It is delegation of human control functions to technical
equipment for increasing the productivity, quality, and
increasing the safety in working conditions thereby reducing
the manpower and cost.
 INSUSTRIAL AUTOMATION

• Now a days, every small and large industry employ

automation.
• In manual control, an operator periodically reads the process
and adjusts the input accordingly. Quite hectic!
• In automation control, measurements and adjustments are
done automatically on a continuous basis. Quite convenient!
 Types of Control Systems used
in INDUSTRIAL
AUTOMATION
• PID controller based control
system
• PLC based control system
• DCS based control system
• PC based control system
 PLC(Programmable Logic
Controller)
• It is microprocessor based solid state/industrial computer
that perform discrete or sequential logic.
• It was developed to replace mechanical relays, timers,
counters.
• The early PLC’s were used to reduce the changeover
time, wiring/re-wiring.
• The PLC programming procedures replaced the rewiring a
panel full of wires, relays, timers, counters etc.
 Advantages
• Reliability in operation.
• Flexibility in control and programming techniques.
• Online offline modifications.
• Small physical size, shorter project time.
• In house simulation and testing of project.
• Speed of operation.
• Ease of maintenance and troubleshooting.
• Ability to communicate and networking with computer system in
plant.
• Documentation and security.
• Designed to work in all types of industrial conditions.
Micrologix 1000 programmable
controller
 Architecture of a
• BLOCK PLC (24V
DIAGRAM DC,
120V
(Toggle or Push AC)POWER
SUPPY
buttons,
proximity or
pressure sensors)
INPUT OUTPU (Displays
PLC &
DEVICE T
S DEVICE Monitors)
S

MEMORY INTERFACE (SCADA or

(External
HMI)
memory module)
Hardware Overview
 DOWNLOAD
COMPUTER
PL
UPLOA
D C

• DATA TRANSMISSION-SERIAL

• SYSTEM(PORT) PLC(PORT)
RS 232 DF port

• Baud Rate- 9.6 Kbps to 19.2 Kbps

• Driver softwares- RS Linx Classic, RS 232 & DF

Drivers

• Programming software- RS Logix 500

 Working
• Source mode: +ve supply is given to the PLC.
• Sink mode: -ve supply is given to the PLC.

• The sink and source modes mainly define the way in which the I/O is connected to the
I/O of the PLC.
 PROGRAMMING the
PLC
• Programming language used: LADDER language( ladder 2).
The programming can be done with simple contacts that
simulate the opening and closing of relays, counters, timers,
shift registers and other math operations.
 Basic symbols:
• Input XIC
symbols: -
XIO
-
• Output OTE
symbols: -
OTL
-

OUL
-
 START- STOP LOGIC:
• STAR hardware
T: NO- software
NC-

• STOP:
NO- NC-
 ADDRESSING FORMAT : Identifier: slot address(if any).word address/bit

 DATA FILES: micrologix 1000 contain the status information associated with
the external I/O and all other instructions we use in our main and
subroutine ladder program files.
 These files are organized by the type of data they contain. Data file types
are:
PLC TIMER/COUNTER FUNCTION
TIMER ON(Ton)
COUNTER UP
 MATH
INSTRUCTION
S
 OTHER IMPORTANT
• JMP INSTRUCTIONS
• JSR
• SBR
• CMP
• MO
V
• OSR
 Applications

• Material Handling
• Packaging Applications
• General Industrial Machinery
• Printing
• Food and Beverage
• Pharmaceutical
• Water Wastewater / SCADA
• Clutch/Brake control
• Position Control - Pick-and-place /
Conveyor
 SCADA

• Supervisory Control And Data Acquisition

• It is a software through which we can create visualization of
any industrial process.
• Earlier, PLC’s were programmed, download the program in it
and it used to run for years
• The problem- no one knew what’s happening inside the PLC.
• Solution= PLC+SCADA
 TAG’
• It is the address of the memory
s location where signals are being
saved.
• We define a TAG in order to use it in the SCADA
software(Intouch wonderware).
• TYPES : 1) Analog 2) Digital 3) Strings
• These are further associated with either “Memory” or “I/O”
type tags.
• PC-SCADA – Memory analog/digital/string tag
• PLC-SCADA - I/O analog/digital/string tag
 FEATURES OF
SCADA
• Dynamic process graphic
• Alarm
• Database connectivity
• Real time trend and historical trend
view
• Security
• Device connectivity
 SCADA
Software
• Wonderware-
Intouch
• Rockwell- RS view32
• Siemens- winCC
• GE- Intellation
PLC-SCADA COMMUNICATION
EXAMPLE
QUERIES???
THANK
YOU !!!