AH58

（ Servo Motor For High-speed Sewing Machine ）

Simple
Maintenance Manual
Parameter Adjustment
Commonly Used Parameter
 Working speed  Load optimized default
 Trimming speed  Administrator mode
 Trimming force  Monitoring mode
 Stitch compensation  Technician mode
 Angle direction of motor
 Motor transmission
ratio
 Thread Clamp function
 Set a password
Set the working speed
Function ： According to the different requirements of clothing factory,
machinist can change the working speed by adjust this parameter.

Range ： The default value is 3500 RPM, machinist can adjust this parameter in
the range from 200 to 5000.
（ Pay attention ： Please don’t set the value too high or too low. ）

Operation steps ：
1 ． Please press and at the same time, when the screen shows Pd-0000,
Press one more time, screen will shows “00-XXXX”.
（ Pay attention: If the screen back to the standby screen when you press , the panel is
locked. ）

2 ． Use to adjust the “00-XXXX” to “01-XXXX”, the number “XXXX”

shows the current highest speed, you can set the parameter from 200 to
5000.

3. Press when you finish your modify to back to the standby screen.
Set the trimming speed

Function ： If trimming function is abnormal, adjust this parameter to make it

smooth.

Range ： The default value is 250, machinist can adjust this parameter in the
range from 100 to 500.

Operation steps ：
1 ． Please press and at the same time, when the screen shows Pd-
0000, Press one more time, screen will shows “00-XXXX”.

2 ． Use to adjust the “00-XXXX” to “05-XXXX”, the number “XXXX”

shows the current trimming speed, you can set the parameter from 100 to
500.

3. Press when you finish your modify to back to the standby screen.
Set the trimming force
Function ： Increase the force of cutter when the sewing machine working
with a thick thread.

Range ： The default value is 10, machinist can adjust this parameter in the
range from 10 to 60.
（ Pay attention ： Don’t set the value over 30 when the machine with a normal thread ）

Operation steps ：
1 ． Please press and at the same time, when the screen shows Pd-
0000, Press one more time, screen will shows “00-XXXX”.

2 ． Use to adjust the “00-XXXX” to “0A-00XX”, the number “XX”

shows the current trimming force, you can set the parameter from 10 to 60.

3. Press when you finish your modify to back to the standby screen.
Set the stitch compensation
Function ： If the stitch length is not overlapped when using start back tacking
or end back tacking.
（ Pay attention ： Please check the sewing machine first ）

Range ： The default value of start back tacking stitch compensation 1 and
end back tacking stitch compensation 1 are 24, start back tacking stitch
compensation 2 and end back tacking stitch compensation 2 are 20,
machinist can adjust this parameter in the range from 0 to 70.

Operation steps ：
1 ． Please press and at the same time, when the screen shows Pd-
0000, Press one more time, screen will shows 00-XXXX.

2. There are 4 parameters for the stitch length compensation ：

2.1 Use to adjust the “00-XXXX” to “13-00XX”, the number “XX”

shows the current start back tacking stitch compensation 1, you can set the
parameter from 0 to 70.
Set the stitch compensation
2.2 Use to adjust the “00-XXXX” to “14-00XX”, the number “XX” shows
the current end back tacking stitch compensation 1, you can set the
parameter from 0 to 70.

2.3 Use to adjust the “00-XXXX” to “15-00XX”, the number “XX” shows
the current start back tacking stitch compensation 2, you can set the
parameter from 0 to 70.

2.4 Use to adjust the “00-XXXX” to “15-00XX”, the number “XX” shows
the current end back tacking stitch compensation 2, you can set the
parameter from 0 to 70.

3. Press when you finish your modify to back to the standby screen.
Set the stitch compensation
 For example, A=B=4pins ：
start back tacking stitch 1 = part A, start back tacking stitch 2 = part B
end back tacking stitch 1 = part C, end back tacking stitch 2 = part D

 Please turn up the value of P13 when as shown in figure 1

 Please turn down the value of P13 when as shown in figure 2

Set the stitch compensation

 Please turn up the value of P14 when as shown in picture 3

 Please turn up the value of P14 when as shown in picture 4

Angle direction of motor
Function ： The angle direction of motor have a deviation will cause the
sewing machine can’t work. Check the angle direction of motor can make
the machine well.

Range ： The angle direction of motor for direct-driven is 200 degree, The
angle direction of motor for belt-driven is 250-270 degree, The angle
direction of motor for thick belt-driven is 300 degree.
Operation steps ：
1 ． Please press and at the same time, when the screen shows Pd-
0000, Press one more time, screen will shows “00-XXXX”.

2 ． Use to adjust the “00-XXXX” to “43-0002”, press one more

time, step the pedal, the test will finished after the motor stop.

3. Follow step 1, adjust the “43-0002” to “43-0000”, press to back to the

standby screen.
Motor transmission ratio

Function ： When use a belt-driven motor, this function will auto-calculate the
transmission ratio of sewing machine pulley and motor pulley.

Operation steps ：

1 ． Please press and at the same time, when the screen shows Pd-
0000, Press one more time, screen will shows “00-XXXX”.

2 ． Use to adjust the “00-XXXX” to “43-0003”, press one more

time, step the pedal for 30 seconds at least, controlbox will auto-calculate the
transmission ratio of sewing machine pulley and motor pulley.

3 ． Follow step 1, adjust the “43-0002” to “43-0000”, press to back to the

standby screen.
Thread clamp function

Function ： AH58 increase the thread clamp function if the sewing machine
can support it.

Operation steps ：
1 ． Please press and at the same time, when the screen shows
Pd-0000, Press one more time, screen will shows “00-XXXX”.

2 ． Use to adjust the “00-XXXX” to “19-0001”, press one more

time. （ 0001 open the thread clamp function, 0000 close the thread clamp function ）

3 ． Adjust “63-0005” to “63-0006” when thread clamp function is open,

press one more time.
(Pay attention ： Don’t open this function if the sewing machine not support it.)
Set a password

Function ： Machinist can set a password to prevent laypeople adjust the

parameter.

Operation steps ：
1 ． Please press and at the same time, when the screen shows Pd-0000,
Press one more time, screen will shows “00-XXXX”.

2 ． Use to adjust the “00-XXXX” to “64-XXXX”, set the password “XXXX”

and press for 5 seconds at least.
Load optimized default

Function ： When human factors caused parameter in a mess, can use this
function load optimized default.

Operation steps ：
1 ． Please press and at the same time, when the screen shows Pd-
0000, Press one more time, screen will shows “00-XXXX”.

2 ． Use to adjust the “00-XXXX” to “62-00XX”, use the matching

value with the type of sewing machine and press for 5 seconds at least to
load optimized default.
(Pay attention: The password will be cancelled when you load optimized default)
Voltage monitor
Function ： Machinist can watch the current voltage in this mode.

Operation steps ：
1 ． Please press and at the same time, screen will shows “10-XXXX”.

2 ． Use to adjust the “10-XXXX” to “20-XXXX”, the number “XXXX”

shows the current working voltage.

3. Press back to the standby screen.

Working speed monitor

Function ： Machinist can watch the current working speed in this mode.

Operation steps ：
1. Please press and at the same time, screen will shows “10-XXXX”.

2. Use to adjust the “10-XXXX” to “21-XXXX”, the number “XXXX”

shows the current working speed.

3. Press back to the standby screen.

Angle direction of motor monitor

Function ： Machinist can watch the current angle direction of motor in this
mode.

Operation steps ：
1. Please press and at the same time, screen will shows “10-XXXX”.

2. Use to adjust the “10-XXXX” to “23-XXXX”, the number “XXXX”

shows the current angle direction of motor.

3. Press back to the standby screen.

Common breakdown and solution
Error code
 Err-01  Err-10
 Err-03  Err-11
 Err-04  Err-13
 Err-05  Err-15
 Err-06  Err-16
 Err-07  Err-18
 Err-08  Err-19
 Err-09
1 、 Err-01 （ Hardware overload ）
Error description ： The system will cut off all running and report error 01, when
self-check the motor is over current.

Solution ：
Step 1, cut off the power supply and pull out plug, measure the voltage of
live wire and null wire is within the standard range by multimeter, exclude
the voltage from the outside range.

Step 2, if voltage is within the range, but error 01 still happens after
restarting, replace power board, and make sure the cables are connect
tightly.

Step 3, measure the values of phases and the corresponding value, if

deviation is too large , open circuit and short-circuit, that’s to say the motor
is damaged, replace it.

。
2 、 Err-03 （ Low voltage ）

Error description ： The system will cut off all running and report error 03,
when self-check the output voltage is lower than specific value.

Solution ：

Step 1, cut off the power supply and pull out plug, measure the voltage of
live wire and null wire is within the standard range by multimeter, exclude
the voltage from the outside range.

Step 2, if voltage is within the range, but error 03 still happens after
restarting, replace power board.
3 、 Err-04 （ Voltage is too high while stopping ）

Error description ： The system will cut off all running and report error 04,
when self-check the output voltage is over specific value.

Solution ：

Step 1, cut off the power supply and pull out plug, measure the voltage of
live wire and null wire is within the standard range by multimeter, if voltage
is too high, exclude the voltage failure.

Step 2, if voltage is within the range, but error 04 still happens after
restarting, replace power board.
4 、 Err-05 （ Voltage is too high during operating ）
Err-09 （ Dynamic braking failure ）
Error description ： The system will cut off all running and report error 05 or
error 09, when self-check the internal voltage is over specific value.

Solution ：
Step 1, cut off the power supply and pull out plug, measure the voltage of live
wire and null wire is within the standard range by multimeter, if voltage is too
high, exclude the voltage failure.
Step 2, if error 05 still exists after restarting, replace power board, then
measure the value of braking resistor, if the value is beyond 110Ω±10%,
replace braking resistor at the same time.
5 、 Err-06 （ Malfunction in solenoid loops ）

Error description ： The system will cut off all running and report error 06,
when self-check the solenoid loop voltage is over specific value.

Solution ：
Step 1, cut off power supply and pull out plug which connect sewing
machine solenoid and control box, then restart power supply. If there is no
error 06, that’s to say the solenoid is damaged replace it.

Step 2, for error 06 still exists, replace power board, and check the value of
solenoid.

（ Pay attention ： Please replace the broken solenoid first ）

6 、 Err-07 （ Malfunction in current control loops ）

Error description ： The system will cut off all running and report error 07,
when self-check the current sensor is damaged.

Solution ：

Cut off power supply, replace power board.

7 、 Err-08 （ Motor stalled ）
Err-18 （ Motor overload ）
Error description ： The system will cut off all running and report error 07,
when self-check motor is no response after driving it.

Solution ：
Step 1, cut off power supply, remove belt, rotate sewing machine pulley, if
there is dead point means the sewing machine is stalled. Just clear the
stalled fault.
Step 2, check trimming works well or not, close trimming and back tacking
functions, if machine runs but no error 08 reports, please adjust the position
of trimming cam.
Step 3, if error 08 still exists, cut off power supply, make sure motor power
cords are well connect, and check the initial angle direction of motor.
Step 4, remove motor cover, and replace the motor encoder, avoiding
damaging the optical sheet when fix encoder.
Step 5, if the malfunction still exists, replace the power board.
8 、 Err-10 （ HMI communication failure ）

Error description ： The system will cut off all running and report error 10,
when self-check the communication between control box and panel are not
smooth.

Solution ：
Step 1, Disconnect operation panel.

Step 2, If the controlbox can work well, replace operation panel.

Step 3, If the controlbox can’t work well, replace power board.

9 、 Err-11 （ Synchronizer failure ）
Error description ： The system will cut off all running and report error 10, when
self-check there are no up and down needle position synchronous signals.

Solution ：
Step 1, make sure synchronizer plug and control board are well connect.

Step 2, for belt driven check the belt tightness, and keep the belt from slipping.

Step 3, remove the pulley, check magnetic steel position, as the image shows,
and close the distance between pulley and sensor within reasonable range.

Step 4, for belt driven just replace synchronizer, for direct driven, replace motor
encoder.
10 、 Err-13 （ HALL failure ）

Error description ： The system will cut off all running and report error
13, when self-check the signals between synchronizer and motor
sensor are out of step.

Solution ：

Step 1, make sure the motor encoder cable is in good condition.

Step 2, remove motor cover, and replace the motor encoder, avoiding
damaging the optical sheet when fix encoder.
11 、 Err-15 （ Motor over speed protection ）
Err-16 （ Irregular motor operation ）

Error description ： The system will cut off all running and report error 15,
when self-check motor running over speed as set speed.
The system will cut off all running and report error 16, when self-check
motor runs contra rotate.

Solution ：

Step 1, recheck the motor initial angle.

Step 2, replace motor encoder.

12 、 Err-19 （ Short oil alarm ）

Error description ： For direct-driven, the system will cut off all running and
report error 19, when self-check motor working is overtime.

Solution ：

1 ． Please press and at the same time, when the screen shows “Pd-
0000”, Press one more time, screen will shows “00-XXXX”.
2 ． Use to adjust the “00-XXXX” to “47-0000“.
3. Press back to the standby screen.
4 ． Please press and at the same time, when the screen shows “Pd-
0000”, Press one more time, screen will shows “00-XXXX”.
5 ． Use to adjust the “00-XXXX” to “48-0000”
5 ． Press back to the standby screen.