Cost-Management (2019 - 11 - 16 08 - 26 - 32 UTC)

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Introduction to
Cost Management

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Course Objectives
Introduction to cost management

Basic cost management concepts

Cost behaviour

Activity – based costing

Product and service costing – A process systems approach

Product and service costing – Job order system

Allocating costs of support department and joint


products

Budgeting for planning and control

Standard costing – A functional based control function

Decentralization – Responsibility accounting performance


evaluation and transfer pricing
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Introduction

Tasty Bites is a newly started


organization engaged in
manufacturing of food
products

Let us see the cost


Recently they have two involved in the
On an average 10,000 varieties of potato wafersproduction of
these potato
packets are produced wafers
every month CLICK HERE!

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Introduction

The selling price is $15


per packet which
means the company
earns a profit of $2 per
packet
Now move on
to next page
to see what
Cost incurred
per packet company is
thinking
Labor $3 The designing of CLICK HERE!
wrappers and
Raw Material $4 packing is currently
Designing and outsourced to third
$6
packing party who charge $6
Total cost for
$13
per packet
one packet
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Introduction

The company is considering to


somehow reduce the cost and
earn more profit without
altering the selling price

They approach Samuels, a cost


accountant and discuss about
their ideas

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Introduction

Currently, for designing and


packing, the company pays
$60,000 every month (10,000
packets x $6 per packet)

Samuel’s idea is, instead of


So, his workings are below: outsourcing, if the company itself
recruit 2 people to design the
• Salary for 2 designers to
wrappers and 3 more people to pack
design the wrapper = the item the company will be
$18,000 ($9,000 per incurring much less cost
designer)
• Salary for three packers =
$12,000 ($4,000 per
packer)
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Introduction
So, by properly
managing the cost, the
company is able to
control the prices and So the designing and
also earn good profit packaging cost is $30,000
Let us learn how to for packing 10,000
“manage the cost” in packets which is only $3
detail per packet.
CLICK
Cost HERE!
incurred
per packet Now you can see that the
cost has come down to
Labor $3
$10 per packet and with
Raw Material $4 the same selling price of
$15 per packet, the
Designing and
packing
$3 company can now earn a
profit of $5 per packet
Total cost for
$10
one packet
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Contents
Introduction to cost management

Basic cost management concepts

Cost behaviour

Activity – based costing

Product and service costing – A process systems


approach

Product and service costing – Job order system

Allocating costs of support department and joint


products

Budgeting for planning and control

Standard costing – A functional based control function

Decentralization – Responsibility accounting performance


evaluation and transfer pricing
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Cost management
Cost management is used both by
manufacturing and service sectors.
Efficient cost management helps those
organizations in increasing resource,
productivity and margins

Cost management system supports the


organization in achieving its goals and
objectives

A good cost management system provides


data to managers in achieving short-term
profitability and maintaining a competitive
position in the long-term

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Goals of cost management

Develop reasonably accurate product/service cost

Assess product/service life cycle performance

Improve understanding of processes and activities

Control costs

Measure performance
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Contemporary cost management tools

Companies always think of reducing their costs


and improving the quality of their
product/services. To be successful in the
contemporary business environment, certain new
cost management techniques were used.

Let us look at
various cost
management
tools on following
pages
CLICK HERE!

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Contemporary cost management tools

• Activity – Based costing (ABC)


• Activity – Based Management (ABM)
• Benchmarking
• Theory of constraints
• Just- In-Time costing
• Back flush costing
• Economic value added
• Target costing
• Life cycle costing Let us discuss
each one in detail
• Balanced scorecard CLICK HERE!

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Contemporary cost management tools

Activity – Based costing (ABC)

Activity based costing focuses mainly on the


activities that are performed when creating a
product – The costs are first traced to activities
and then to products

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Contemporary cost management tools

Activity – Based management (ABM)

Activity Based Management focuses on


reducing the costs and improving activity
performance. In this approach there is a five-
step process
• Identifying the process objectives
• Charting activities
• Classifying activities
• Continuously improving processes
• Eliminating activities whose costs go beyond
their value
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Contemporary cost management tools

Benchmarking

Benchmarking is a tool through which the


success factors of other firms are known. It
is also a technique of collecting information
on cost standards/performance and process
structures

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Contemporary cost management tools

Theory of constraints

Theory of constraints aims at finding out


the bottlenecks involved in the
production process and removes them.
Theory of constraints explains that the
activities that are performed other than
strengthening the weakest link of the
organization’s value chain will be a
waste of time and effort

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Contemporary cost management tools

Just-in-time costing

Under this system, the products are


produced only when order is received
from customers. In just-in-time systems
the inventory is reduced to lower levels
than those found in conventional
systems. It allows the organization to
focus more on quality

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Contemporary cost management tools

Back flush costing

Back flush costing redefines the point at


which accounting transactions are made
to alleviate raw material and work-in-
process inventories

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Contemporary cost management tools

Economic value added

Here, the emphasis is on forced cash


flow generated by products as the basis
for fund allocation and measuring
performance. Economic value added
costing focuses on value-based
management

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Contemporary cost management tools

Target costing

It is a tool which is used to find out


the cost at which a product with a
specified function and quality should
be produced. It aims at reducing the
cost of a product throughout the life
of the product

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Contemporary cost management tools

Life cycle costing

It is an extension of target costing.


Products are analyzed to find out
whether they provide profit over
their life time

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Contemporary cost management tools

Balanced scorecard

Balanced scorecard is one of the models


which emphasizes the linkage of various
types of important performance
measurement system into a strategic
bundle. It is the first systematic
performance measurement system that
renders an organization’s strategy into
clear goals, measures, targets, and
initiatives organized by key measures

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Contents
Introduction to cost management

Basic cost management concepts

Cost behaviour

Activity – based costing

Product and service costing – A process systems


approach

Product and service costing – Job order system

Allocating costs of support department and joint


products

Budgeting for planning and control

Standard costing – A functional based control function

Decentralization – Responsibility accounting performance


evaluation and transfer pricing
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Cost object

A cost object includes products,


departments, projects, customers
etc. The costs are measured on
these and assigned. A cost object
can also be an activity.
For instance, in determining the cost
to manufacture a bicycle, the cost
object is the bicycle

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Indirect and direct costs

co sts
Direct
I ndi r ec t
costs

Direct costs can be


Indirect costs are the traced easily and
costs that cannot be accurately to a cost
traced easily and object
accurately to a cost
object

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Method of tracing
There are 2 methods –

in g
Direct trac

Driver tr
a c i ng

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Method of tracing

e c t t ra c i n g
Di r

Direct tracing is the process of assigning cost to a cost


object that is physically associated
For example, the materials used in manufacturing a pair of
blue jeans are physically observable – Denim, Zipper,
buttons, and threads

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Method of tracing

i ve r t ra c i ng
Dr

Driver tracing uses ‘drivers’ to assign costs to cost objects.


For instance, if you want to know the amount of
electricity used to run sewing machines, you need a meter
to measure the consumption. But this is not possible.
Thus, a ‘driver’ like ‘machine hours’ could be used to
assign the cost of electricity

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Tangible products and services

Tangible products are created by using ‘Services’ are the activities performed by
labour, plant, land, and machinery. The a customer using a company’s products or
raw materials are converted to finished facilities
goods e.g., insurance coverage, medical care,
e.g., Vehicles, Television, clothes are few dental care are few examples
examples
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Intangibility, perishability and inseparability

y
ty

ity

bilit
il i

il
ngib

hab

a
par
is
Inta

Inse
Per
Intangibility means the
‘Inseparability’ means
buyers of services ‘Perishability’ refers to
the provider and buyers
cannot see, feel, hear, or the services that cannot
of services should be in
taste a service before it be stored
direct contact
is bought

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Production and non-production costs

Production costs are the costs Non-production costs are associated


involved in the manufacturing of with the research and development,
goods or provision of services selling and administration

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Direct materials and direct labour

Direct materials are those which can be


directly traced to a product or services
produced. The cost associated with these
materials can be directly charged because
physical observation can be used

Direct labour can be directly traced to the


goods or services being produced. These
employees convert raw materials to finished
products or provide service to customers

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Prime and conversion costs

When direct materials are added Conversion cost is obtained by


to direct labour we arrive at the adding cost of direct labour and
prime cost overhead cost

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Non–production costs

Non–production costs can be split into

Research and Marketing Administrative


development costs costs
costs

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Non–production costs

Research and The expenses which are


Marketing costs are
development costs are associated with the
incurred when a
expenses involved in general administration in
product or service is
creating new products and an organization are called
marketed or distributed
processes as ‘administrative costs’

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Production and non-production costs

Production or manufacturing costs Non- Production or operating costs

Direct material
R&D expense

Prime cost
Direct labour
Marketing expense

Conversion
cost
Overhead Administrative
expense

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Cost of goods manufactured

Cost of goods manufactured refers to the total expenditure incurred on manufacturing


of goods completed during a particular period. The only cost assigned to goods
manufactured are the cost of direct materials, direct labour, and overheads
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Work-in-progress

Work-in-progress consists of goods that are semi-finished. They are still under
production at a given point of time. Beginning work-in-progress consists of partially
completed products at the beginning of a period and ending work-in-progress consists
of those semi-finished goods at the period’s end
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Cost of goods sold
The cost of goods sold should be computed after the cost of goods
manufactured is known. The cost of goods sold may not be equal to the cost of
goods manufactured. The cost of goods sold should be treated as an
expenditure

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MCQs

You are the manager of the company and you would like to know the
key success factors of other companies. How will you do that?

Option 1: By using benchmarking tool

Option 2: By using back flush tool


Click on any
one of the
options for Option 3: By using target costing tool
the correct
answer By using Activity-Based Costing (ABC) tool
Option 4:

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Contents
Introduction to cost management

Basic cost management concepts

Cost behaviour

Activity – based costing

Product and service costing – A process systems


approach

Product and service costing – Job order system

Allocating costs of support department and joint


products

Budgeting for planning and control

Standard costing – A functional based control function

Decentralization – Responsibility accounting performance


evaluation and transfer pricing
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What is “cost behaviour”?
Cost behavior refers to the way how a cost changes when the activity
or output increases or decreases

Let us look
at an
example

The cost involved in manufacturing 10,000 umbrellas


is more than the cost incurred in making 20,000
umbrellas. In other words, the total cost should
increase when the output increases
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Types of costs
Let us see how costs can be classified based on their behavioral pattern. The
classification is as follows:

1. Fixed cost
2. Variable cost
3. Semi-variable
Let us discuss
(semi-fixed) cost
each one with
examples in the
next few slides
4. Stepped-fixed
cost
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Fixed costs

Look at the below conversation


between George and Richard

George is a cost accountant and is


helping Richard, his junior, in preparing
Cost Sheets and gives some examples
to make him understand various costs

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Fixed costs

George: Hi Richard, can you tell me


how many shirts did we manufacture
this month and in the previous
months?

Richard: Sure George, we produced


5,000 shirts this month and during the
month of June we created only 4,000
shirts. In the month of May we
managed to produce only 2,000 shirts

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Fixed costs

George: Did you notice that the rent paid


by us for the factory building is US$10,000
every month irrespective of the volume?
Whether we manufacture shirts or not, our
rent is fixed at US$10,000 every month. Is it
not a fixed cost Richard?

Richard: yes, now I got it

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Fixed costs
Fixed costs are costs that are not affected in totality by the level of activity, and remain
the same regardless of how much or how little work is done in a period

Look at the diagram below. This


reflects the fixed costs in total

Cost $ Fixed costs in total

5000

0
Activity level
(no of widgets produced)
It is important to note that fixed costs need not remain the same over a period of time
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Fixed costs per unit
If the cost is fixed for an item, the cost per unit has to come down or decrease when the
volume or activity level increases. Look at the diagram below

Cost $ Fixed costs per unit

0 Activity level
(no of widgets produced)
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Fixed costs per unit – Example

Assume that the cost of manufacturing a shirt is $200. If 2 shirts are


manufactured, then the fixed cost per unit will be
$200
i.e. 100 per shirt
2
Similarly, if 100 shirts are manufactured, then the fixed cost per unit
will be
$200
i.e. 2 per shirt
100
Conclusion: As the level of activity increases, fixed costs remain the
same in total, but the per unit cost of the activity falls Let us look
at the
variable
costs in the
next slides

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Variable costs

George: Richard, have you heard of


variable costs?

Richard: Yes George, but can you


please explain this to me clearly with
examples?

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Variable costs

George: Sure. Variable costs are quite


opposite to fixed costs. Variable costs
are the costs that change in direct
proportion to the level of activity

Let us see an example in the


next slide

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Variable costs – Example
Direct material is a classic example of variable costs. If additional quantities of
a product is produced, it needs the same quantity of raw materials which cost
the same
Look at the
diagram
below

Cost $ Variable costs in total

0 Activity level
(no of widgets produced)
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Variable costs – Example
From the diagram in the previous slide, Look at thehave analyzed that the variable costs in
you must
total change at the same rate as the leveldiagram
of activity. However, within a reasonable range
of activity levels, it is found that variable cost per unit of output remains pretty much the
same

Cost $
Variable costs per
unit
below
$4

0 Activity level
(no of widgets produced)
Here we can come to a conclusion that, as the activity level increases, variable cost also
increases in direct proportion
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Semi-variable costs

George: Do you understand the term


“semi-variable costs”

Richard: Yes . . . to some extent. I think it


has both fixed and variable elements in it.
Am I right?

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Semi-variable costs

George: Absolutely! Semi-variable costs are


those that have fixed and variable elements

Richard: Can we consider telephone


charges as an example of “semi-variable
costs”?

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Semi-variable costs

George: Exactly – Telephone charges


every month have two components.
The rent charged is a fixed cost and the
charges which we pay for the calls
made are variable costs

Let us look at a diagram in the


next slide

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Semi-variable costs
A semi-variable cost, e.g. telephone charges
Cost $

0 Activity level
(no of phone calls)

Under semi-variable costs, the cost per unit falls as the level of
activity increases
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Stepped-fixed costs

George: Richard, listen to the example and


then answer my question

Richard: sure George, go ahead

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Stepped-fixed costs

George: For producing 200 shirts, you need


one supervisor. For manufacturing
additional 200 shirts, you need another
supervisor. Am I right?

Richard: Of course, after a certain range


your fixed cost increases

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Stepped-fixed costs

George: Yes. The important feature about


these costs is that they remain fixed up to a
certain level of activity and they go up a
step when the activity level rises

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Stepped-fixed costs
Stepped-fixed costs are also called as “step costs”. They remain constant for a
range of activity and then change and are in constant change for another
range. The below diagram will make it clear

Stepped-fixed costs, e.g. supervisors’ salaries


Cost $

0 Activity level
(no of widgets produced)
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Using fixed and variable costs
The distinction between fixed and variable costs can be used:

To analyze To assess
profitability In product costing In decision To estimate
performance
making process future costs
– whether to
increase or
decrease the
activity level
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Estimating future costs with cost behaviour
The cost behaviour analysis is used for variety of reasons. They are:-

• The future cost is estimated


based on the estimated volume
of activity The actual costs are
compared with the
expected costs for the
actual level of activity
achieved

Let us solve a problem in the


next slide

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Example
Two products A and B are produced by a company. The cost estimation is as
follows:-
Product A Product B
• Direct materials costs (per unit) $14 $12
• Direct labor hours (per unit) 1.5 hours 2.5 hours
• Direct labor cost (per hour) $10 $10
• Variable overhead costs (per hour) $2 $2

Expected fixed cost is $220,000. 5,000 units of Product A and 2,000 units of
Product B will be produced

Calculate the total expected costs Click here to


know the
answer

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Solution

Product A Product B Total


5,000 units 2,000 units
$ $ $

Variable costs
• Direct materials 70,000 24,000 94,000
• Direct labor 75,000 50,000 125,000
• Variable overhead costs 15,000 10,000 25,000

Total variable costs 160,000 84,000 244,000

Fixed costs 220,000

Total costs 464,000

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Contents
Introduction to cost management

Basic cost management concepts

Cost behaviour

Activity – based costing

Product and service costing – A process systems


approach

Product and service costing – Job order system

Allocating costs of support department and joint


products

Budgeting for planning and control

Standard costing – A functional based control function

Decentralization – Responsibility accounting performance


evaluation and transfer pricing
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What is “Activity-Based Costing”?

• Activity based Costing is a tool for


measuring the performance. This
technique is used to assign costs,
identify and report on the operations

• ABC identifies the true cost of a


product and tries to improve the
effectiveness of business processes
and their efficiency

• The costs of individual activities are


calculated using the ABC system

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Evolution of ABC

During the 1970s


and 1980s the The activities were
manufacturing sector analyzed and all
of the US developed associated costs to ABC mainly focuses on
the concept of ABC perform the activities activities. The first step in
were calculated designing ABC is identifying
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the activities
Important terms in ABC
There are certain important terms involved in Activity-Based Costing. They are:-

1 Cost object (an item for which cost measurement is required)

2 Cost pool (indicates cost grouping in a particular activity)

3 Cost driver (the factor that causes a change in the cost of activity)

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Stages of Activity-Based Costing
The different stages are:-
1

7
Let us discuss
8 each stages
in detail
CLICK HERE!

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Stages of Activity-Based Costing

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Stages of Activity-Based Costing

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Stages of Activity-Based Costing

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Stages of Activity-Based Costing

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Stages of Activity-Based Costing

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Stages of Activity-Based Costing

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Stages of Activity-Based Costing

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Stages of Activity-Based Costing

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Activity-Based Costing methodology
The ABC methodology can be broadly classified as:-

Customer Profitability

Product Profitability

Process Efficiency

Let us discuss
each
methodology
CLICK HERE!

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Activity-Based Costing methodology

It is believed that: mers


p ro fita b le c u sto
tomers are
• High volume cus
m e rs a re a lso p rofitable ones
• Loyal custo
follo w if a c u sto m er is happy
• Profits will
Customer
Profitability

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Activity-Based Costing methodology

on th e activities that go into


ts b a sed
ABC costs the produc
it. This helps to:
iti on th e ir p ro d u c ts better
• Pos
ro d u c t m ix fo r th e market
P
• Facilitate better
p o w e r w it h th e c ustomer
Product aining
Profitability • Enhance the barg

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Activity-Based Costing methodology

th e e m p lo y e e s a cross
B C im p le m e nta ti on will make v o lved, which
A a rio u s c o sts in
n c tio n s to u n d e rs tand the v
fu
ill in tu rn e n a b le them to:
w
• Analyze the Cost. V a lue Added
eA d d e d an d N o n
• Identify the Valu
Process
Activities. a lize th e b enefit
efficiency provements a n d re
• Im p le m e n t th e im

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1
Cos
t- red
ucti
o n

Dec
is
2
pro ion-m
duc a k in
reta i ng gr
inin a prod egardi
ga n
cus uct an g
tom d
er

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Significance of Activity-Based Computing

Bud
g
per eting a
me forman nd
as u
rem ce
ent
Limitations of Activity-Based Computing

In some cases, the ABC does not conform


establishment of cause to generally accepted
and effect relationship accounting principles in
between cost drivers some areas
and costs is not a
simple affair
Cost of buying, implementing,
and maintaining activity-based
More time consuming to systems
collect data

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MCQs

You have manufactured 10,000 television sets last month for a cost of
$1,00,000. This month, the cost involved in making 5,000 television sets
is $60,000. The changes in cost is known as

Option 1: Variable cost

Option 2: Future cost


Click on any
one of the
options for Option 3: Cost behavior
the correct
answer Product behavior
Option 4:

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Contents
Introduction to cost management

Basic cost management concepts

Cost behaviour

Activity – based costing

Product and service costing – A process systems


approach

Product and service costing – Job order system

Allocating costs of support department and joint


products

Budgeting for planning and control

Standard costing – A functional based control function

Decentralization – Responsibility accounting performance


evaluation and transfer pricing
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Basic operational and cost concepts
Look at the products
below:

Car Computer Television Mobile

It is clear that in the production or manufacturing of the above products, there are
various processes involved. There are various homogeneous products passing
through various processes. Each process performs certain activity which makes a
product complete

Thus, process is a series of activities


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Cost flows

If there is only one process


involved, the costs are shifted
to subsequent processes

1 3
2 Such costs that are
shifted/transferred
The process involved in from the prior
manufacturing will have a process to the
separate Work-In-Progress subsequent ones are
account to track called as
manufacturing costs “transferred-in costs”

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Production report

The production report is a summary of the manufacturing


activity within a given period of time

The flow of units through the process is tracked and also


identifies the cost charged to the process

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Unit costs
Unit costs are required to:-

1 Compute the cost of goods transferred out of the


process

2 Determine the value of the ending inventory

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Process costing with no WIP
If no inventories are there then the average cost per unit
can be calculated by using process costing principles.
The formula is:

Unit cost = Cost of the period


Move on to the Output of the period
next slide to
know which
type of
industries have
no work in
progress

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Process costing with no WIP
Process costing can be applied to industries with no WIP. The two types of no
WIP industries are

Service
industries

Just-In-Time
manufacturing
Let us look at firms
these two
industries in
the next slides

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Service industries
The industries which provide service that are homogeneous can take advantage of
the process costing system
One good example is the airline companies. The sequence of services include

Reservation Ticketing Baggage Seat Flight Baggage


checking confirmation delivery

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JIT manufacturing industries

JIT manufacturing firms that produce relatively homogeneous goods using stable
processes often use process costing. If the JIT manufacturing industries are
successfully implemented, it drastically reduces the work-in-progress inventory to a
minimum level
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FIFO costing method

In the FIFO costing method only the current


period costs and current period outputs are
used. The costs that are found in the
beginning work-in-progress and equivalent
units found in the beginning inventory are
not included in the calculations

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Operation costing
Operation costing is a kind of approach which is
used for a hybrid production method called
batch production process. Even though different
doses of materials are used in each batch, the
same demand is made on the conversion

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Activity!
Let us do a small activity on whatever we have learnt in this section

1. A(n) _____________ is a series of activities or operations


that are linked to perform a specific objective

2. The costs transferred from a prior process to a subsequent


process are referred to as ________________

3. The _____________________________ is the document that


summarizes the manufacturing activity that takes place in a
process department for a given period of time

4. Under the _____________________________________, the


equivalent units and manu­facturing costs in beginning work in
process are excluded from the current-period unit cost
calculation

5. _____________________________ is a blend of job and CLICK HERE TO


process costing procedures applied to batches of homogeneous CHECK OUT THE
products ANSWERS

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Solution

Process is a series of activities or operations


1. A(n) _____________
that are linked to perform a specific objective

2. The costs transferred from a prior process to a subsequent


Transferred-in costs
process are referred to as ________________
Production report
3. The _____________________________ is the document that
summarizes the manufacturing activity that takes place in a
process department for a given period of time
FIFO costing method
4. Under the _____________________________________, the
equivalent units and manu­facturing costs in beginning work in
process are excluded from the current-period unit cost
calculation
Operation costing
5. _____________________________ is a blend of job and
process costing procedures applied to batches of homogeneous
products

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Contents
Introduction to cost management

Basic cost management concepts

Cost behaviour

Activity – based costing

Product and service costing – A process systems


approach

Product and service costing – Job order system

Allocating costs of support department and joint


products

Budgeting for planning and control

Standard costing – A functional based control function

Decentralization – Responsibility accounting performance


evaluation and transfer pricing
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Manufacturing firms vs. Service firms

Manufacturing Service

Manufacturing consists of combining A service is intangible in nature.


direct material, direct labor, and It can’t be separated from the
overhead to create a new product. customers. A pure service has
They are tangible in nature and can no raw materials and tangible
be moved from one place to another items for its customers
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Setting up the cost accounting system
Cost accounting system is used to fulfill the needs of
Let us discuss
about these
three briefly in
the next slides

Cost accumulation Cost measurement Cost assignment

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Setting up the cost accounting system

Cost accumulation

Cost accumulation means recording and


recognizing costs. The cost accountant keeps
track of all the costs as they occur. The
transactions are stored in the source document.
The data from these source documents are
recorded in a database

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Setting up the cost accounting system

Cost measurement

Cost measurement means classifying the costs.


The value of direct labor, materials, and
overheads are determined. There are two ways
to measure – actual and normal costing

Actual costing uses the actual cost of resources


used in production. Normal costing makes all
firms to apply actual costs of direct material and
labor to units produced. Overhead is applied
based on predetermined estimates

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Setting up the cost accounting system

Cost assignment

The cost should be assigned to the units of


product manufactured or units of service
delivered. Unit costs are considered important
for various reasons. A meaningful bid can be
submitted only after knowing the unit costs

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Importance of unit costs to manufacturing firms

Valuing inventory, It is necessary to


determining income, and disclose the cost of
important decisions are inventories and income
made based on unit costs in financial reports at
the end of each year

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Choosing the activity level
There are 2 activity levels:-

Expected activity level is the


Expected production level the firm expects to
activity level attain for the upcoming year

Normal
activity level Normal activity level is the
average activity usage that a firm
experiences in the long term

Let us look at an example to understand this concept clearly


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Example

Please have a look at the data below


XYZ & Co’s manufacturing data

Year Units produced


1 22,000
2 17,000
3 21,000 Now, move
4 20,000 on to the
Expected for next year 18,000 next slide

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Example

XYZ & Co. is planning to manufacture 18,000 units next year and
its estimated budgeted overhead is $216,000. If the expected
yearly capacity is used, the company will apply overhead using a
predetermined rate of $12
i.e., $216,000/18,000

But when normal capacity is used, then the denominator of the


equation for predetermined overhead is the average of the past 4
years of activity or 20,000 units,
i.e., (22,000 + 17,000 + 21,000 + 20,000)/4 Let us see in
the next slide
Then the predetermined overhead rate to be used for the which choice
upcoming year is is the better
$10.80 ($216,000/20,000) one

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Example

• Of the two, normal activity has the


advantage of using pretty much the same
activity level year after year
• As a result, it produces less fluctuations
year on year in the assignment of per
unit overhead cost
• Of course, if the activity stays fairly
stable, then the normal capacity level is
roughly equal to the expected actual
capacity level

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Job-order costing system

In job order production systems, the costs are accumulated with jobs. The
process of assignment of costs is called as “job order costing system”. A
few examples of job order process includes printing, construction,
furniture making, and automobile repairs

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Contents
Introduction to cost management

Basic cost management concepts

Cost behaviour

Activity – based costing

Product and service costing – A process systems


approach

Product and service costing – Job order system

Allocating costs of support department and joint


products

Budgeting for planning and control

Standard costing – A functional based control function

Decentralization – Responsibility accounting performance


evaluation and transfer pricing
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What is cost allocation?

In cost allocation the costs are divided into pool


of costs and assigned to various sub units. The
total cost should not be affected because of
allocation. Cost allocation can affect behavior
of managers, profitability of individual
products, and bid prices
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Types of departments
Before cost allocation is done it is important to find out
what the cost objects are. Normally they are departments.
Departments are of two categories. They are:

Producing
department

Let us discuss
each
Support
department
department in the next
couple of
slides

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Types of departments

Producing
Producing
department
department

The producing department is directly


involved in creating products or
services. For example, in a public
Support accounting firm the producing
department departments will be auditing, tax, and
management advisory services. In the
manufacturing sector, these are
departments that are directly involved
in producing goods

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Types of departments

Producing
department

These departments provide important and


Support
Support supportive services for producing
department
department departments. They are indirectly involved in
the production of goods and services.
Examples of support department are
engineering, maintenance, personnel, etc.

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Types of allocation bases

The production department gives rise to various kinds of activities in


allied or support departments. The cost incurred in allied or support
departments is because of the activities of production department.

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Direct method of allocation

When the costs of the support department are allocated only to producing
departments, it is called direct method of allocation. It is the easiest and
straightforward way to allocate support department costs

Let us look at an example for this in the next slide


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Example - Direct method of allocation

Assume that there are four Now, using the direct After allocation, the
departments in an organization – method distribute all cost becomes zero for
Power, maintenance, grinding, and power and maintenance power and
assembly. Power and maintenance costs to grinding and maintenance, and all
are support departments and assembly overhead costs are
grinding and assembly are allocated to grinding
producing departments, each with and assembly
a bucket of directly traceable
overhead costs
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Sequential method of allocation

Under this method, the interaction


among support departments is
recognized
Cost allocation is done following a
ranking procedure. Ranking can be
done in various ways – may be based
on the percentage of service they
provide to other support departments

Let us look at
an example
for this in the
next slide

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Example - Sequential method of allocation
Let us take the same example of power, maintenance, grinding, and assembly
departments which we discussed for “Direct method”

Now let us look at the step-by-step procedure to be followed in sequential


method of allocation

Step 1
Rank support departments – No. 1-Power and No.2-Maintenance

Step 2
Distribute power to maintenance, grinding and assembly

Step 3
Then distribute maintenance to grinding and assembly

After allocation – Zero cost in power and maintenance; all overhead cost in
grinding and assembly
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Reciprocal method of allocation

All interactions of support


departments are recognized

The usage of one support


department by another support
department is analyzed

It is done to find out the total


cost of each support
department, where the total cost
reflects interactions among the
support departments

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What is a joint product?

When two or more products of


equal importance are produced
from a single raw material at the
same time, it is called a “Joint
Product”

One or two products might


undergo additional processing as
well. Products undergo the same
process till a split-off point
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Features of joint product

Joint products are


produced from sample
raw materials

They are produced from


the common features of
the manufacturing
process
Joint products are of
equal importance and
value
They may require
further processing after
their split off or point of
separation
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MCQs

The method used to determine current period costs and outputs is


known as

Option 1: Current Operation costing

Option 2: Production report


Click on any
one of the
options for Option 3: Cost for the period
the correct
answer FIFO costing
Option 4:

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Contents
Introduction to cost management

Basic cost management concepts

Cost behaviour

Activity – based costing

Product and service costing – A process systems


approach

Product and service costing – Job order system

Allocating costs of support department and joint


products

Budgeting for planning and control

Standard costing – A functional based control function

Decentralization – Responsibility accounting performance


evaluation and transfer pricing
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Role of budgeting in planning and control
Budgets are the
quantitative expressions
of those plans which
identify the objectives of
an organization and the
necessary actions to
achieve them. Budgets
set the foundation for
operations

Control is termed
as the process by
which standards
are set, feedback
on real Budgets are useful
performance are in comparing
received, and actual and planned
corrective actions outcomes of an
are taken action
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Advantages of budgeting

Budgeting forces the management to plan for future scenarios including


potential problems, and develop an overall direction for the firm in addition
to formulating policies for the future

Budgeting aids in conveying important information about the resource


capabilities of a firm, thus, helping make better decisions possible.
Example: Potential shortfalls are indicated by a cash budget

Budgeting helps in setting the standards for regulating the


use of a company’s resources as well as in controlling and
motivating its employees

Budgeting improves an organization’s communication


of its business plans to all the employees. They also
foster coordination as the various areas and activities
of an organization need to function together in order to
achieve its stated objectives
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Types of budget

et
g) us

M
dg
lin u o

as
bu

te
ol n
r r onti

r
bu
C

dg
et
(o

Budget
Fin n g
bu an rati et Let us look
d g c ia p e g
et l O ud at each one
b
in detail
CLICK HERE

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Types of budget

Master budget

M
et
g) us
dg

as
lin u o

te
bu
ol n

r
r r onti

The master budget is a

bu
dg
C

comprehensive financial

et
plan which consists of a
(o

Budget variety of individual,


departmental and activity
Fin ng
bu an ti budgets for the year
d g c ia e ra et
g
et l Op u d
b

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Types of budget

M
et
g) us
dg

as
lin u o

te
bu
ol n

Operating budget

r
r r onti

bu
dg
C

Operating budgets define

et
the activities of income
(o

Budget
generation of a firm (for
Fin e.g., the inventories of
n g
bu an ati et sales, production, and
d g c ia r
e g finished goods). Operating
et l p
O ud
b budgets result in a pro
forma (budgeted) income
statement

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Types of budget

M
et
g) us
Financial budget

dg

as
lin u o

te
bu
ol n

r
r r onti

bu
Financial budgets define

dg
C
the inflows and outflows of

et
(o
cash as well as the financial
position of the firm.
Budget
Financial budgets result in g
Fin n
a cash budget as well as a bu an rati et
pro forma (budgeted) d g c ia p e g
et l O ud
balance sheet b

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Types of budget

Continuous budget

M
et
g) us
dg

as
lin u o

te
bu
A 12-month moving

ol n

r
r r onti

bu
budget is called a

dg
C
continuous (or rolling)

et
(o
budget. As a month in the Budget
budget gets over, an
additional month from the Fin g
n
future is added to the list bu an rati et
so that the company d g c ia p e g
et l O ud
always has a 12-month b
plan ready

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Gathering information for budgeting
The data for preparing budgets is gathered by the following ways:

Historical
data

Sales Forecasting
forecasts other
variables

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Preparing the financial budgets

The financial budgets are secondary to master budgets. The components of financial
budgets are cash budget, the budgeted balance sheet, the budgeted statement of cash
flows, and the capital expenditure budget
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Cash budget
The cash budget is a detailed plan which displays all the expected sources as well as uses of
cash. Much of the information required to prepare these budgets are sourced from the

2
operating budgets. Its components are:

Cash d
Total cash available

isburs
e
ments
ce
lan

Cash Budget
ba

4
sh
Ca

Fin
3
5

an c
ing

cie ncy
or defi
excess
Ca s h
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What is Zero-based budgeting?

Zero-based budgeting is a method in which all the expenditures for a new period
should be justified. It starts from a “zero base” and the needs and costs of each and
every function in a firm is analyzed. Budgets are then constructed around the
required resources for the upcoming period regardless of how it compares with the
previous budget in terms of its size
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What is a Static budget?

Static budget is one which is based on the


projected output level before the start of a
period

In other words, a static budget is said to be the


“original” budget. Static budget variance is the
difference in value between the line item of an
original budget and its corresponding one from
the statement of actual results

Often, the most observed line item is the


“bottom line”, which is the total cost of
production for the factory and other cost
centers and the net income for profit centers

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What is a flexible budget?

Flexible budget is a tool used to evaluate


performance. It cannot be prepared
before the conclusion of a period. A
flexible budget adjusts the static budget
for the actual output level

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Preparing a flexible budget
The following steps are used to prepare a flexible budget:-

Determine the budgeted


level of fixed costs
Determine the budgeted
variable cost per unit of
output 1
2

4
3

Build the flexible budget Determine the actual


based on the budgeted volume of output
cost information and the achieved
actual volume of output
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Activity-Based Budgeting (ABB)

ABB is defined as ‘a method of budgeting based on an activity framework and


utilizing the cost driver data in budget setting and variance feedback processes'

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Contents
Introduction to cost management

Basic cost management concepts

Cost behaviour

Activity – based costing

Product and service costing – A process systems


approach

Product and service costing – Job order system

Allocating costs of support department and joint


products

Budgeting for planning and control

Standard costing – A functional based control function

Decentralization – Responsibility accounting performance


evaluation and transfer pricing
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Developing unit input standards

Price standards specify the amount


which needs to be paid for the input
quantity used

Quantity standards specify how much


input needs to be used per unit of
output

The unit standard cost for an input =


Standard price × Standard quantity

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Responsibilities for establishing price standards

The quality of required inputs are determined by the


Operations Managers

Personnel and purchasing departments have the


responsibility to acquire input quality at the lowest
price which is determined by market forces and
trade unions
Accounting department is responsible for
noting down the price standards and
preparing reports

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Types of standards

Ideal standards Kaizen Currently


standards attainable
standards

Ideal standards Kaizen standards Currently


can only be are continuous attainable
achieved if improvement standards can be
everything standards that achieved under
operates perfectly reflect a planned efficient operating
improvement conditions

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Uses of standard costing system
Standard costing system is used for the following reasons:-

Managing costs

1
Improving
planning and
control
2
Facilitating
decision
making and
3 product
costing

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Standard cost sheet

Standard cost sheet gives the standard costs and quantities of materials, labor, and
overheads which need to be applied to a specific product or service
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Standard costing system

A standard costing system initially notes


down the cost of production at the standard.
Inventory units flow through the inventory
accounts (from work-in-progress to finished
goods to cost of goods sold) at their per-unit
standard cost

When actual costs become evident, adjusting


entries are created which restate every
account balance from standard to actual (or
approximates such a restatement)

The constituents of this adjusting entry


provide information regarding the
performance of the company for a period,
particularly with respect to production
efficiency and cost control

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Contents
Introduction to cost management

Basic cost management concepts

Cost behaviour

Activity – based costing

Product and service costing – A process systems


approach

Product and service costing – Job order system

Allocating costs of support department and joint


products

Budgeting for planning and control

Standard costing – A functional based control function

Decentralization – Responsibility accounting performance


evaluation and transfer pricing
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Responsibility accounting

It is the system of dividing an organization


into similar units, with each of which is
assigned specific responsibilities. These units
may be divisions, segments, departments,
branches, product lines, and so on

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Types of responsibility centers

Cost centers

Revenue
centers

Profit centers

Investment
centers

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Decentralization

There is no single centralized entity


which makes decisions on behalf of
all the parties in a decentralized
system

Instead, each party or peer as they


are called makes autonomous local
decisions towards their individual
goals which may possibly conflict
with those of other parties

Peers directly communicate with


each other and provide services or
share information to fellow peers

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Decentralization and decision making

In centralized decision
making In decentralized
• The top level in an decision making
organization makes
all the decisions • Lower level
• Managers at the Managers both make
lower level are and implement key
entrusted with the decisions on behalf
implementation of of the organization
decisions

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Reasons for decentralization

Provide motivation

tion

g
n

rainin
valua
ti o
peti

me l
ge ra
nt
and t
tate e

na ent
om

ma of c
ly
c

e
Facili
e

in g
e ti
nc

us
a

o
h

m e

foc
s
En

w n
llo sp
o
r
A
tte re
i ti ve
n
Be

o i d cog
Av
s
i tation
lim

Have better access to local information

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Units of decentralization

Decentralization is normally done by splitting the company into various


individual units. These units may be differentiated by:

1 2 3
Types of goods Types of
Geographic
or services customers
regions
provided served

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Measuring the performance of investment centre
Return on Investment

• ROI measures the profits earned per dollar of investment made


• It is the most common measure of performance for an investment center

ROI is calculated using the below formula:-

Operating income

Average operating assets

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Measuring the performance of investment centre

Residual income

It is the difference between the operating income and the required


minimum dollar return on a firm’s operating assets. It is computed using
the below formula:

Residual income = Operating income – (minimum rate of return x operating assets)

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Measuring the performance of investment centre
Economic Value Added (EVA)

It is the post-tax operating profit earned minus the total cost of capital per annum.
EVA is expressed as a dollar value rather than the percentage rate of return. It
emphasizes post-tax operating profit as well as the actual cost of capital
The formula is:

EVA = Post-tax operating income - (weighted average cost of capital x


total capital employed)

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Measuring the performance of investment centre

Transfer pricing

The price charged for goods produced by


one division and transferred to the other
are called transfer price. It affects the
transferring division’s revenue and the
receiving division’s cost. It also impacts
the managerial performance of those
divisions

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Measuring the performance of investment centre
Setting transfer pricing
Cost based transfer price –
Full cost transfer prices are
the least preferred as they

3 can provide perverse


incentives as well as distorted
performance measures
Negotiated transfer price –

2 It is practical when there is


market imperfections for
the transferred goods
Market price – If a perfectly

1
competitive outside market for
the goods to be transferred
exists, then the market price
would become the correct
transfer price

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MCQs

This budget cannot be planned or prepared before the end of a


particular period because it is used to analyze the performance. What is
the name given to this budget?

Option 1: Planned budget

Option 2: Flexible budget


Click on any
one of the
options for Option 3: Price budget
the correct
answer Cost budget
Option 4:

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Summary
Cost Management – We have learnt that:

• Cost Management is a process of assessing the financial impact on


managerial decisions.
• Cost Management determines the budget and actual cost involved in
operations, processes, departments and analyzes the variances and
profitability.
• Cost Management is given importance for flexible budgeting for cost
control.
• Cost Management is perceived as important for meeting budgets.
• Cost Management serves as an useful tool to analyze product cost which
is used for pricing decisions.
• It encourages responsibility on accounting performance, evaluation and
other pricing models effectively.

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