Development of online property prediction model for ACL

VJNR/STL/R&D and SS/04-29-22/1516

Business Problem Technology Approach

Presently, due to operational and quality requirements, all the coils of
electrical grades produced at ACL are tested for their electrical and magnetic
properties. This involves huge time and effort. Moreover, there is a significant Data Machine Predictive
Analytics Learning Analysis
time delay due to physical measurements of each coil which leads to delay in
any corrective action in case of any process deviation.
Project Status

Charter preparation and approval Completed

Data collection, Filtration and Feature Selection Completed
Development of property prediction model Completed
Deployment of online models on the shop floor Completed

Final testing and validation In Progress

Solution Approach

Solution Identified : Online property prediction model for ACL

Benefit/Impact
• Better quality control
• Online property prediction model for ACL based on
machine learning algorithms • Improved operator’s guidance
Project Charter : Development of online property prediction model for
ACL
Business problem High lead time in measurement of properties of electrical steel grades

Solution Online property prediction model for ACL

(a) Better quality control

Benefits
(b) Improved operator’s guidance

Location VJNR R&D and SS

Annual Potential
KPI Period Baseline Target 0.0
Accrual (Cr.)
KPI
Upfront Investment
Prediction Accuracy Jan – Dec 21 - 95% 0.0
(Cr.)

Month Milestone Status

Mar-22 Charter preparation and approval Completed
Apr-May 22 Data collection, Filtration and Feature Selection Completed
Key milestones
Apr-Jul 22 Development of property prediction model Completed
Aug- 22 Deployment of online models on the shop floor Completed
Sep-22 Final testing and validation Completed

Project Team Initiative Owner – Pranav Kumar Tripathi, Team Members – Gowthaman A., D. Satish Kumar, Ashish Khot

Detailed Project PPT