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Wepik Efficient Mechanisms Exploring The Dynamics of Gears 20240421061258v74l
Wepik Efficient Mechanisms Exploring The Dynamics of Gears 20240421061258v74l
Wepik Efficient Mechanisms Exploring The Dynamics of Gears 20240421061258v74l
Composition: Aluminum 2011 primarily consists of aluminum, copper, and a few other elements. The typical composition includes around
0.4% to 0.8% copper, 0.7% to 1.2% iron, less than 0.7% silicon, less than 0.15% zinc, and trace amounts of other elements.
Machinability: One of the most significant advantages of Aluminum 2011 is its exceptional machinability. This property is due to its
composition and microstructure, which allows for efficient chip formation and removal during machining operations. It can be easily turned,
drilled, milled, and tapped, making it ideal for applications where intricate parts with tight tolerances are required.
Strength and Hardness: While Aluminum 2011 offers good mechanical properties, it is not as strong as some other aluminum alloys, such as
2024 or 7075. However, it still provides adequate strength for many applications, especially when combined with its excellent machinability.
Applications: Aluminum 2011 is commonly used in the manufacturing of various precision components, such as screw machine parts, fittings,
couplings, and valves. Its ease of machining makes it suitable for high-speed machining processes, leading to increased productivity and cost-
effectiveness in manufacturing operations.
Anodizing: Aluminum 2011 can be successfully anodized to improve its corrosion resistance and surface finish. Anodizing is an
electrochemical process that forms a protective oxide layer on the surface of the aluminum, enhancing its durability and appearance.
Weldability: While Aluminum 2011 is generally considered to have poor weldability compared to other aluminum alloys, it can be welded
using conventional methods such as TIG (tungsten inert gas) or MIG (metal inert gas) welding. However, welding may affect its mechanical
properties, and precautions should be taken to minimize the risk of cracking or other defects.
Introduction
• Aluminium [Al 2011] alloy materials, also known as metal matrix composites, are blends of various materials. These composites
involve combining two or more materials to create resulting materials with specific or enhanced design properties. Aluminium
alloy composite materials find extensive use across various applications, including engineering structures, electronics, and
sporting goods, due to their lightweight nature and superior properties [1].
• The project titled "Design, Fabrication, and Analysis of Aluminium Titanium Diboride (Al- TiB2) Spur Gear" represents an
innovative exploration into advanced materials for gear manufacturing. Gears are crucial components in mechanical power
transmission systems and rotating machinery, prompting the search for materials that can enhance their performance. This project
specifically focuses on leveraging Aluminium Titanium Diboride, a unique composite material, to design, fabricate, and analyze
spur gears with the goal of enhancing their strength, wear resistance, and overall efficiency.
• Traditional metallic gears encounter challenges, particularly under high loads, leading to wear and failure. This project addresses
these challenges by investigating metal matrix composites, particularly Al-TiB2, known for their exceptional properties such as
high strength, wear resistance, and reduced weight compared to traditional alloys. Integrating these advanced materials in gear
design has the potential to significantly improve gear performance and longevity across various mechanical systems.
• In the fabrication phase, advanced manufacturing techniques like In-Situ stir casting are employed to produce spur gears from Al-
TiB2 composite material. The focus is on achieving a uniform distribution of TiB2 particles within the aluminium matrix to
ensure consistent mechanical properties and structural integrity. Precise control of the fabrication process is crucial to fully
harness the potential of Al-TiB2 in enhancing gear strength and durability.
Objectives
Material Innovation:
Investigate the unique properties of Aluminium Titanium Diboride (Al-TiB2)
composite material.
Gear Design Optimization:
Conduct a meticulous design phase to optimize gear geometry, considering the
distinctive properties of Al-TiB2.
Fabrication Techniques:
Employ advanced manufacturing techniques, such as powder metallurgy or
sintering, to fabricate gears using the Al-TiB2 composite material.
Performance Analysis:
Systematically evaluate the mechanical properties of the fabricated Al-TiB2 gears,
including tensile strength, hardness, and wear resistance.
LITERATURE SURVEY
Focus of the
Title Years Authors
paper
Spur gear tooth stress
analysis and stress Made an extensive
reductio using stress 2006 Manoj Hariharan analysis on composite
reducing geometrical spur gears
features
studied on mechanical
aluminium alloy (LM6)
Suragimath MP, Purohit properties of aluminium
reinforced with SiC and 2013
DG alloy (LM6) reinforced
fly Ash
with SiC and fly Ash
The article discusses
contact stress between
Contact Stress Analysis two spur gear teeth in
2009 Ali Raad Hassan
of Spur Gear Teeth Pair different contact
positions, representing a
pair of mating gears
Developed metal matrix
composites by varying
rice husk ash
Effect of Mechanical percentage and
Properties on Rice Husk concludes that with
increase in percentage
Ash Reinforced Aluminum 2013 Saravanan and Kumar of rice husk ash in
alloy (AlSi10Mg) Matrix metal matrix
Composites. composites will
increase its mechanical
properties.
ANALYSIS AND
PERFORMANCE
EVALUATION
These mentioned methods are implemented during the course
of project and will be followed strictly to achieve the desired
outcomes
DOCUMENTATION AND
REPORTING
TIME ESTIMATION
Estimating the time required for a project is a critical aspect of project management. Accurate time estimates help
in planning, resource allocation, and ensuring that the project stays on track. The time estimation for the above
mentioned project is as follows: