Presentation KWP

.
Presentation KWP
Contents

1. KWP Introduction
2. Impeller
3. Sealing
4. Bearing
5. Variety-Program
6. Reference
7. Documentation

2 I KWP I Norbert Kraus I September2012 I

 Presentation KWP
1.1 General
 volute casing pump
 single stage
 back pull-out design or
close-coupled design
 radially split
 single entry
DN in mm 40 – 900
up to 15000*
Q in m³/h
H in m 100*

p2 in bar 10*
t in °C -40 / +120*
* higher values available on request!
3 I KWP I Norbert Kraus I September2012 I
 m ore
s i g n in ps Presentation KWP
e n de p um
Pro v 0 0
70.0 wide 1.2 Applications
th an ld
wo r Solid-loaded media
 pre-treated sewage
 waste water
 all types of slurries
 suspension up to 5% bone dry
Used in industries for:
 chemicals and processes
 food and beverages
 pulp and paper
 flue gas desulfurization (FGD)
 coal conversion, effluent
treatment systems
etc…
4 I KWP I Norbert Kraus I September2012 I
Presentation KWP
1.3 Example
KWPKC 900-1133
DN in mm 900
Q in m³/h 15,500
H in m 25
η in % 91
(applies to clean water to ISO 9906 Cl.1)

5 I KWP I Norbert Kraus I September2012 I


Optimized hydraulic with high
efficiencies
(KWPKC 900-1133 up to
92% efficiency)
Flexible selection of open-,
non-clogging- and free-flow
impeller; suitable for
fluids with suspended
solids
Non-clogging high
efficient impeller design:
Front vanes and diagonal
gap reduce wear
Pump casing with
replaceable suction-side
wear plate
Presentation KWP
1.4 Design
DN 40 – DN 350
Mechanical seals in a conical seal chamber (A-
type cover) Therefore improved internal circulation
Robust and durable
Reinforced (adjustable)
bearings, adaptive design
Easy
for a very high bearing life
maintenance
due to
back-pull-out
design; Modular design ensures
interchangeability of parts
6 I KWP I Norbert Kraus I September2012 I
Presentation KWP
1.4 Design
DN 400 – DN 900
Front pull-out

 Removal of casing not

necessary
 Requires coupling spacer in
the pipe

 Easy and fast

maintenance

7 I KWP I Norbert Kraus I September2012 I

Presentation KWP
1.4 Design P16/P20sx
Back pull-out
 Spacer-type coupling for
easy removal, gears and
motors need not be removed
 Removal of casing not
necessary
 Two-piece pump/bearing
bracket support foot
 Rotor stable in horizontal
position
 Easy and fast
maintenance

8 I KWP I Norbert Kraus I September2012 I

Presentation KWP
Contents

1. KWP Introduction
2. Impeller
3. Sealing
4. Bearing
5. Variety-Program
6. Reference
7. Documentation

9 I KWP I Norbert Kraus I September2012 I

 Presentation KWP
2.1 Impeller types

 non-clogging impeller (K)

K-impeller

 open multi-vane impeller (O)

O – impeller

F-impeller  free flow impeller (F)

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 Presentation KWP
K-impeller 2.1 Impeller types
Closed channel impeller for contaminated, solids-
laden fluids not liable to plait and containing no or
very little entrapped gas.  non-clogging impeller (K)
Available as 2, 3, 5 or 6-vane impeller

O-impeller
Open multivane  open multi-vane impeller (O)
impeller for
uncontaminated or
slightly
contaminated fluids
as well as fluids
F-impeller
liable to form
deposits and
Open free flow impeller for fluids containing larger
bunch, with littlematerial as well as fluids with
 free flow impeller (F)
solids and stringy
entrapped
entrappedgas.
air or gas.

11 I KWP I Norbert Kraus I September2012 I

Presentation KWP
2.2 Impeller

 suction-side wear plate

 front and back vanes

 keep particles out of the
gap
 wear resistant diagonal gap

12 I KWP I Norbert Kraus I September2012 I

Presentation KWP
Contents

1. KWP Introduction
2. Impeller
3. Sealing
4. Bearing
5. Variety-Program
6. Reference
7. Documentation

13 I KWP I Norbert Kraus I September2012 I

 Presentation KWP
3.1.1 Conical discharge
cover (A-cover)
seal chamber
 optimized circulation through
bigger seal chamber
 complete venting of the
seal chamber
 better dissipation of the
friction heat
 circulation pipe from the
discharge cover are no longer
required
 no clog risk
 self-flushing and single-acting
 mechanical seal made by
KSB

14 I KWP I Norbert Kraus I September2012 I

 Presentation KWP
3.1.2 Single-acting
mechanical seal
KSB Typ 4K
mechanical seal
 for non environmentally
hazardous liquids
external springs

 external springs
 insensitive against solids

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Presentation KWP
3.1.2 Single-acting mechanical seal
KSB Typ 4KC – Cartridge P16/P20
 Robust design
 SiC/SiC material combination
 Stationary version
 Bi-rotaional
 Balanced
 External springs
– Not susceptible to impurities
– High primary and mating ring mobility
 Wear parts are available as low-price repair kits
 Cartridge unit can be fitted and removed easily
– Tension generally optimal without any additional tensioning
required
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Presentation KWP
3.1.3 Tandem seal
with unpressurised
buffer fluid (quench)
 for environmentally slight
hazardous liquids which
tends to:
 crystallize
 coagulate
 form deposits

 dry-running protection in case

of vacuum in the seal area

17 I KWP I Norbert Kraus I September2012 I

 Presentation KWP
P3
3.2.1 Gland packing

 P3 / P6 Packing with barrier

liquid (standard)
P6  P4 Packing with flushing
liquid connection

P4

18 I KWP I Norbert Kraus I September2012 I

Presentation KWP
Contents

1. KWP Introduction
2. Impeller
3. Sealing
4. Bearing
5. Variety-Program
6. Reference
7. Documentation

19 I KWP I Norbert Kraus I September2012 I

Presentation KWP
4.1 Bearing P16/P20sx

 Solid bearing bracket

 Large surface allowing heat
emission
– Low oil temperature
– Less frequent oil change
intervals (8000 h)
 Oil reservoir of smaller volume
– Low oil consumption (24 l)
 Labyrinth seal
– Clean environment

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Presentation KWP
4.1 Bearing P16/P20sx
Adjustable rotor
 Easy adjustability makes for
reduced diagonal gap
 Head renew
– Longer impeller and wear
plate service lives
– Outer and inner bearing
rings remain in position
– Labyrinth seal rings are
kept in position
 Easy assembly/dismantling
 Long service life and high
efficiency

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Presentation KWP
4.2 Bearing
P03ax to P12sx
 axially located

 adjustable for minimizing

diagonal gap

 long lasting lifetime

22 I KWP I Norbert Kraus I September2012 I

Presentation KWP
Contents

1. KWP Introduction
2. Impeller
3. Sealing
4. Bearing
5. Variety-Program
6. Reference
7. Documentation

23 I KWP I Norbert Kraus I September2012 I

 Presentation KWP
5.1 Standard
Program –
H (NORIHARD)
Material with suitable
characteristics
WEAR RESISTANT

GH
standard program
GN
(ERN)

GD
D (C2)
(GC2) (NORIDUR)

CORROSION RESISTANT
24 I KWP I Norbert Kraus I September2012 I
 Presentation KWP
5.1 Standard Program – Material
Parts-Designation Material Design - Standard Program
short GN GH H GD (GC2) D (C2)
extensive GNNG GHHH HHHH GDNG DDDD
Volute casing JL1040 JL1040 Norihard JL1040 Noridur
Impeller ERN Norihard Norihard Noridur Noridur
Wear plate, suction side ERN Norihard Norihard ERN Noridur
Discharge cover JL1040 Norihard Norihard JL1040 Noridur
Impeller screw C35E+N C35E+N C35E+N C35E+N Noridur
Shaft protecting sleeve - packing 1.4122 HV500 1.4122 HV500 1.4122 HV500 1.4122 HV500 1.4539
Stuffing box housing - JL1040 JL1040 JL1040 -
Shaft protecting sleeve - mech. Seal 1.4539 1.4539 1.4539 1.4539 1.4539
Shaft C45+N C45+N C45+N C45+N C45+N
Bearing bracket JL1040 JL1040 JL1040 JL1040 JL1040
Bearing bracket lantern JL1040 JL1040 JL1040 JL1040 JL1040
Note: JL1040 = GG25; C45 + N = C45N

25 I KWP I Norbert Kraus I September2012 I

 Presentation KWP
5.2 Extended
Program – Material
H (NORIHARD) K (CPS)
M with suitable
L (NORILOY) (NORICROM) Position
characteristics
WEAR RESISTANT

depends on:
Particles size
GH
Particles speed
U standard program
et alii
GN (NORIDUR DAS) DK
(ERN) (C2K) extended program
O
(NORICLOR)
GD extended program
D (C2)
(GC2) (NORIDUR)
(In EasySelect not available)

CORROSION RESISTANT
26 I KWP I Norbert Kraus I September2012 I
 Presentation KWP
5.2 KWP – Material
Discharge
Pump Type Volute Impeller Wear plate
cover
GN JL1040 ERN ERN JL1040
KWP- GD (GC2) JL1040 Noridur ERN JL1040
Bloc
D (C2) Noridur Noridur Noridur Noridur
GH JL1040 Norihard Norihard Norihard
H Norihard Norihard Norihard Norihard
KWP DU Noridur Noridur DAS Noridur DAS Noridur
M Noricrom Noricrom Noricrom Noricrom
DK Noridur CPS CPS Noridur
K CPS CPS CPS CPS
L Noriloy Noriloy Noriloy Noriloy
O Noriclor Noriclor Noriclor Noriclor
H = Norihard; L = NORILOY; M = 1.4475 - NORICROM; U = 9.4460 - NORIDUR DAS; O = 1.4573 – NORICLOR; K = CeramikPolySic

standard program extended program 27 I KWP I Norbert Kraus I September2012 I

 CeramikPolySiC® (CPS) =
Silicon carbide + know-how + epoxy resin Presentation KWP
5.2 KWP – Material
CPS
CeramikPolySiC (CPS)
 Highly corrosion resistant
 Highly wear-resistant
 Easy to service
– Casings can be
repaired on site
 Durable (when used as
intended)
Specifically developed for
suspension

28 I KWP I Norbert Kraus I September2012 I

 Presentation KWP
5.2 KWP – Impeller material

Material
D
Pump Impeller N H L* M* K* (C2) U* O*
KWP F x x x x
KWP-Bloc F x x
KWP K x x x x x x x x
KWP-Bloc K x x
KWP O x
* extended Program
N = ERN; H = Norihard; L = NORILOY; M = 1.4475 - NORICROM; K = CeramikPolySic
U = 9.4460 - NORIDUR DAS; O = 1.4573 - NORICLOR

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 Presentation KWP
5.3 KWP – Allocation bearing carrier
bearing GD D
size GN GH H L, M, DK, O, K
carrier (GC2) (C2)
40-250 6 w 6 w 8 w 8 w 8 w
40-315 6 w 6 w 8 w 8 w 24 w
… 6 w 6 w 8 w 8 w 8 w
50-201 6 w R R 24 w 24 w
65-201 6 w R R 24 w 24 w
P03
… 6 w 6 w 8 w 8 w 8 w
-
100-403 6 w 6 w 8 w 8 w 8 w
K W P

P05
150-311 8 w R R 24 w 24 w
150-315 8 w 6 w 8 w R R Machbarkeit
150-400 8 w 6 w 8 w 8 w 8 w
150-403 8 w 6 w 8 w 8 w 8 w und Lieferzeit
200-320 8 w 6 w 8 w R R
80-500 8 w 8 w 8 w 8 w 24 w siehe ES 6.0 oder
125-500 8 w 8 w 8 w 8 w 15 w
125-503
P06
8 w 8 w 8 w 8 w 15 w auf Rückfrage
200-400 8 w 8 w 8 w 24 w 24 w
200-403 8 w 8 w 8 w 24 w 24 w
250-315 8 w 15 w 15 w 24 w 24 w
200-500 R R R R R feasibility
… R R R R R
… P08 R R R R R and delivery time
250-400 - R R R R R
… P12 R R R R R in ES 6.0 or on
350-633 R R R R R
400-503 R R R R R request
400-533
…
P10
R
R
R
R
R
R
R
R
R
R
Delivery periods are not up-to-
-
500-637
P16
R R R R R date! - Valid delivery periods
600-663 R R R R R
600-710 P16 you will find in intranet
… -
900-1139 P20

H = Norihard; L = NORILOY; M = 1.4475 - NORICROM; U = 9.4460 - NORIDUR DAS; O = 1.4573 – NORICLOR; K = CeramikPolySic

standard program extended program 30 I KWP I Norbert Kraus I September2012 I

 Presentation KWP
5.4 Installation
variants

Figur 3 (Standard) Bloc

Figur 4H Figur 3Z

31 I KWP I Norbert Kraus I September2012 I

 ic e
Pr Mining
WEAR RESISTANT

GIW products
FGD,
Steel,
Minig Food,
Sugar,
KWP Beverage,
Pulp & Paper,

Sewatec Sewage
Chemics
ETA CPK
Water
CORROSION RESISTANT
32 I KWP I Norbert Kraus I September2012 I
Presentation KWP
Contents

1. KWP Introduction
2. Impeller
3. Sealing
4. Bearing
5. Variety-Program
6. Reference
7. Documentation

33 I KWP I Norbert Kraus I September2012 I

Presentation KWP
6. Reference projects
New reference project in South Africa!
KSB supplies absorbent recirculation pumps for the
largest coal-fired power station in the world.
Kusile:
6 x 800 MW units
6 x 4 KWPKC 900 -1138
Impeller material: CPS
Flow rate: Q = 12,800 m³/h
Head: H = 24 m
Efficiency: η = 90 - 91%
(applies to clean water to ISO 9906 Cl.1)
34 I KWP I Norbert Kraus I September2012 I
Presentation KWP
Contents

1. KWP Introduction
2. Impeller
3. Sealing
4. Bearing
5. Variety-Program
6. Reference
7. Documentation

35 I KWP I Norbert Kraus I September2012 I

Presentation KWP
6. Reference projects
KWP
Product - 2 - pager 2361.02
Product introduction 2361.1 - 10
Type series booklet 2361.5 - 10
Performance curves KWPK 50 Hz 2361.450 - 90
Performance curves KWPK 60 Hz 2361.460 - 90
Performance curves KWPO/F 2361.453 - 90
Installation/Operating manual 2361.8 -10
Price list 2361.6
KWP-Bloc
Product introduction 2362.1 -10
Performance curves 2362.450 - 90
Type series booklet 2362.5 -10
Installation/Operating manual 2362.8 -10
Price list 2362.6
36 I KWP I Norbert Kraus I September2012 I
Thank you for your attention!

KSB SE & Co. KGaA

Johann-Klein-Straße 9
D-67227 Frankenthal
Tel. +49 (0) 6233 86-0
E-Mail: info@ksb.com

© Copyright 2002-2018 KSB SE & Co. KGaA

37 I KWP I Norbert Kraus I September2012 I