To 3rd Year

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Introduction to the course

Dr. Puneet
Electrical Engg Deptt
9888171004

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Course Name CAD OF Electrical Machines
Course Code EL 2004
Credits 04
L T P 3- 0-2

Course Objectives:
At the end of this course, the student should be
able to design and evaluate the performance
of rotating machines and transformers .

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 Syllabus
1.Introduction
Basic principles of electrical machine design, .Magnetic circuit calculations,
Calculation of leakage reactance parameters, losses, temperature rise
2.Design of transformers
Design of single-phase and three-phase transformers-Core design, Windings design
, cooling of transformers .Operating characteristics
3.Design of rotating machines
General concepts and constraints of design of rotating machines.
Design of squirrel-cage and wound rotor type of three Phase induction motor.
Stator and its windings, slot and its insulation, squirrel - cage and slip-ring rotor
design, Operating characteristic
4.Computer aided design of Transformer and Rotating Machines
Computer aided design, philosophy and economics, selection of input data and
design variables, flow chart for design of transformer and rotating machines,
Application of software for design implementation
5.Optimization Techniques Review
Objectives and constraint functions, constrained and unconstrained minimization,
flow chart development for design optimization of electrical machines.
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 Experiments:

1. Winding design and drawing of d.c machine.

2. Winding design and drawing of a.c machine
3. Computer aided design of a of single phase and
three phase transformer
4. Computer aided design of induction machine
5. Computer aided design of dc machine
6. Computer aided design of synchronous machine.

Phd Scholars - Satyanand, Sumit

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Course Outcomes:

By the end of this course, the student will be able to:

1. Design transformers and rotating machine and
choose various parameters based upon performance
analysis
2. Design transformer and rotating machines using
software .
3. Apply optimization techniques for computer aided
design of electrical apparatus.
 Suggested Books:

1 A.K.Sawhney, A course in Electrical Machine Design ,

Dhanpat Rai& Sons 2005

2 Say M.G, “The performance and design of AC machines”,

CBS publishers and distributors. 2002

3. Veinott C.G, “Computer aided design of electrical

machinery”, MIT Press.1987

4. Sen S.K, “Principle of electrical machine design with

computer programs”, Oxford and IBH company Pvt Ltd.2001

5. Ramamoorthy M, “Computer aided design of Electrical

Equipment”, East West Press.2002 Total slides 18 7
Tools for the design process

• Computer Aided
• Design codes developed by various experts
– A coupled electromagnetic, thermal and mechanical
problem has to be solved
– Typically, semi-analytical models for routine
design, FEA for designing new products
• Test results from previous products for optimization
– Used for verification and modification of the
theoretical models for real world application

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Softwares
Free/Open Sources
 FEMM
 MOTOR ANALYSIS- MATLAB GUI FOR IND MOTOR
DESIGN
 Dolomites
 Emetor Winding
 Homebuilt electric motors

Paid Softwares
ANSYS-Maxwell
EM works
Motor Design
Quick Field
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 Transformer design and Manufacturing

1. ABB power transformer manufacturing process

(7-8mts) https://youtu.be/srSSu-kLGUA

2.Simcenter (Software)Solutions for Electric

Machine Design (2mts)
 https://youtu.be/A5x2kFId9yI

 3. Siemens transformer Manufacturing Process(3-

4 mts) https://youtu.be/ecDaFvpWVYw

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 Electric Machine Manufacturing

1. Electric Motor manufacturing (4 mts)

https://youtu.be/zAtJT6aM1PM

 2 .Motor manufacturing ( 11mts)
https://youtu.be/Pi4qyOGXm6s

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Basics Of Machine Design

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 INTRODUCTION

Definition :-
Design - a creative physical realization of theoretical
concepts (Clothes , Automobiles , pen ,mobile covers
, Furniture etc)
Engineering - Application of Science, Technology and
inventions to produce various devices/machines to
solve specified tasks with optimum efficiency and
economy. (Measuring instruments , gears , structure
design, Electrical machines)

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Major considerations of a good design

The major considerations of a good design

 Cost effective
 Durable
 Efficient
 Quality

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 Cost

 Vistara 500-Watt Mixer Grinder Maharaja Whiteline

M.R.P Rs 4000
M.R.P.:₹ 1,299.00

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Design Standards
An electrical designer must be familiar with the,

a. National and international standards

 Indian Standard (IS), Bureau of Indian Standard (BIS), India,

British Standard (BS),

 England International Electrotechnical Commission (IEC)

 NEMA (The National Electrical Manufacturers Association).

b. Specifications (that deals with machine ratings, performance requirements

etc., of the consumer)

c. Cost of material and labour (BOM)

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Classification of design

Classification of design
 Electromagnetic design
 Electrical Design- Windings (Number of turns , Size)
 Magnetic Design- Core design ,Strength of magnets,
Leakage reactance , UMP

 Mechanical design – Enclosures, Bearings , Shaft

 Thermal design - Temperature rise , Heating, Cooling

arrangements

 Dielectric design - Insulation

Factors for consideration in electrical machine design

1. Magnetic circuit or the flux path:

Should establish required amount of flux using minimum mmf.

Core losses should be less.

2. Electric circuit or windings:

Should ensure required emf is induced with no complexity

in winding arrangement.

Copper losses should be less.

3. Insulation:

Should ensure trouble free separation of machine parts operating at different

potential and confine the current in the prescribed paths.

4. Cooling system or ventilation:

Should ensure that the machine operates at the specified temperature.

5. Machine parts:

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 Limitations in design

 Saturation:
 Higher flux density reduces the volume of iron but drives the iron to
operate beyond knee of the magnetization curve i.e in the region of
saturation.
 Saturation of iron poses a limitation on account of increased core loss and
excessive excitation required to establish a desired value of flux.
 It also introduces harmonics.
 Current density: Higher current density reduces the volume of copper
but increases losses.
 Increases the losses and temperature.
 Temperature: poses a limitation on account of possible damage to
insulation and other materials.
 Insulation (which is both mechanically and electrically weak) poses a
limitation on account of breakdown by excessive voltage gradient,
mechanical forces or heat.
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Limitations in design

 Mechanical strength of the materials poses a limitation

particularly in case of large and high speed machines.
 High efficiency and high power factor poses a limitation on
account of higher capital cost.
(A low value of efficiency and power factor on the other
hand results in a high maintenance cost).
 Apart from the above factors, Consumer, manufacturer or
standard specifications may pose a limitation.

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CAD OF Electrical Machines
Design of Machines is essentially
Solution of many complex and diverse
engineering problems which may be interrelated
Optimization - choose the best solution
Choose the variables such that design in regard
to a particular variable is the best and also
satisfies limitations imposed on its
performance.

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