MTAB Mechatronics Catalog

MTAB
www.mtabautomation.com
Mechatronics
AUTOMATION
CNC | ROBOTICS | MECHATRONICS | AUTOMATION | MEDICAL & DENTAL | SOFTWARE | E-

LEARNING INDUSTRY | EDUCATION | SKILL DEVELOPMENT | RESEARCH
MTAB
Mechatronics Automation
ABOUT MTAB
MTAB, an ISO 9001: 2008 company, is a Medical implant producers

leading name in Advanced Tool room applications
Manufacturing Technology for over 30
Years. We offer equipment and Our efficient service and maintenance
solutions for training and precision programs play a vital role in the
manufacturing. MTAB manufactures effecti veness of our equipment. A
multi ple products in Advanced qualified and well trained technical
Manufacturing Technology such as team handles the maintenance and
servicing of our e q u i p m e n t a n d
CNC Machines in- p l a n t maintenance.
FMS & CIM Training Systems
Robotics & Automation Systems WE OFFER SERVICE
AND MAINTENANCE
MTAB CATERS TO THE VIA
FOLLOWING INDUSTRY Phone
SEGMENTS WITH HIGH Online
PRECISION MACHINE TOOLS On-Site

Automotive components
manufacturers
Electronics component
manufacturer
02
MTAB
MTAB Mechatronics Automation
E-LEARNING
AUTOMATION
MECHATRONIC
S
MEDICAL &
DENTAL
CAD / CAM
PROGRAMMIN ROBOTIC
G S
SOFTWARE
CNC
SIMULATION
SOFTWARE
INDUSTR RESEARC
Y H
SKILL
EDUCATION
DEVELOPMENT
AL
INSTITUTIO
NS
03
MTAB
PLANNING
&
INTRODUCTION
DESIGN
TO MTAB
SUPERVISIO
OPERATIO
N
MAINTENANC
MECHATRONICS
N E
Industrial automation and its issues before they take place.

technologies are applicable to Operations need to be planned and
manufacturing in most industries implemented, keeping in mind design
today, starting from food, to chemical, for assembly, design for operation,
to construction and general design for service and maintenance.
engineering. In an education set-up, this
technology is relevant to various Well-trained individuals are in demand
disciplinesoftechnologyandengineering. in all of these roles and MTAB packages
Automati on is driving increase in are designed to assist corporate
productivity as well as quality. training centers and educational
Operators play a key role in ensuring institutions in delivering these skills via
the systems are running efficiently. well-designed soft ware, hardware
and training curriculum. The
Service technicians attend to issues on packages offer flexibility, modularity and
a priority basis to reduce downtime of customizability to suit the
the lines. Experienced supervisors trainingsituation.
and engineers remotely monitor
hundreds of automated operations
across the production floor, to take
steps to resolve
04
MTAB
MTAB OFFERS THREE LEVELS OF MECHATRONICS

TRAINING
LEV LEV LEV

EL01 02
EL 03
EL
AU TOMATIO AU TOMATIO AU TOMATIO

N IN N IN N IN
CIRCUIT APPLICATIO DESIGN
N
Building How to design,
skills at the Building assemble,
fundamental application control
and expertise to automation
operational supervise, and in-depth
level. optimize and servicing
improve
OUR CURRICULUM COVERS THE FOLLOWING

AREAS
Pneumatics Robotics programming
Electro-pneumatics Control technology
Hydraulics RFID technology
Sensor technologies Fault identification and repair
PLC programming and applications Automation maintenance
Electrical circuits with PLC Designing automation
Electronics circuits CAPSTONE project
05
MTAB
PLC &
SENSOR
TRAINER
KITS
The PLC Trainer Kit is designed to teach and train users in programming PLCs for different types of
applications and implement those programs on various static and dynamic experiment modules.
This trainer builds the fundamentals of PLC. It can be used with the Sensor Trainer Kits to
understand the selection and application of sensors in automation. The PLCTrainer Kit comprises of:
Operator panel with Siemens S7-1200 PLC

Input/ Output panel with banana cables
Mobile workstation
Built-in power supply module (110V/ 230V, 50/60 Hz, Single Phase)
Siemens programming software
1 year warranty
User manual, teacher handbook, student workbook
06
MTAB
OPTIONAL EXPERIMENTS PLC TRAINER KIT SKILL

12 static and dynamic experiments DEVELOPMENT
Digital sensor kit OBJECTIVES
PLC mounting, wiring and

operation PLC programming
PLC applications and simulations
Static and dynamic modules for logic
and system controls
Ladder logic, functional chart
Logic techniques
Reed switches, inductive proximity, Diagnosis of faults
optical, fiber optic sensor, micro- Basic PLC maintenance and
limit, ultrasonic, etc. service steps
Sensor selection, application and
Analog sensor kit operation
SOFTWARE PACKAGES
AVAILABLE
Automation Studio
Siemens PLC Software
Strain gauge, force, pressure,

motorized slide, fiber optic, linear
potentiometer, etc.
07
MTAB
INTRODUCING
MTAB MODULAR
AUTOMATION
PRODUCTION
SYSTEM
Modular Automation Production Mechanical, Electrical, Electronics and

System (MAPS) enables the users to Control Technologies. MAPS is designed
acquire a thorough knowledge in to deliver knowledge and skills in these
mechatronics and automation fields areas, building from the foundation,
starting from fundamental concepts to increasing complexity and allowing
advanced applications. MTAB MAPS is trainees and faculty to take on Capstone
designed to be Modular, Flexible, approach to
Expandable and Affordable. reinforcetheconceptsandtraining.
MTAB MAPS has several syste m
The current industrial trends point to configurations for the users to choose
heavy use of automation in day-to-day from.
operations. These systems comprise of

mechanical, electrical, electronics, and
digital elements. There is high demand
for t rained p e rson n e l to h a n d l e
operations, maintenance and service of
mechatronics systems. It requires
an in- depth kn owl e d ge in PLC /
Micro-controller, Sensors, Pneumatics,
MAPS3- Linear Transfer System
08
MTAB
STEP-2 STEP-4
SIMULA PROGRA
TE M
STEP-5
STEP- STEP-3
CONTROL
1 ASSEMBL
/
DESIG E
OPERATE
N
TRAINING AND SKILL

DEVELOPMENT OBJECTIVES
System fundamentals: Mechanical,

Electrical and Electronics
Automation principles and
integration
PLC technology
Sensor technology
Motor and drive technology
Programming of individual modules
Pneumatics / electro-pneumatics through
Integration of multiple modules
logic gates, circuit interpretation
Robot handling technology
Hydraulics/ electro-hydraulics through logic
Quality inspection techniques such
gates, circuit interpretation
as vision system
Control technology
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MTAB
Advanced levels include automation Siemens programming software

design and implementation with 1 year warranty
concept, system design, circuit
design, assembly, programming, The MAPS systems are designed for
testing and optimization the students to train in operations,
Maintenance & troubleshooting of programming, troubleshooti ng and
automated system (System level, maintenance. Additionally, faculty and
Station level, Individual device level) trainees can also study and practice
automation design concepts with many
of the kits.
CONSTRUCTION
MTAB MAPS stations are constructed for

mobility, safety and accessibility to
conduct training.
WORKSTATIONS COMPRISE OF
Aluminium profile plate

Mobile workstation
Operator panel with Emergency Stop
function, power button, selector
switch, etc.
Fully wire Panel with Siemens S7-
1200 PLC and components
Built-in power supply module (110V/
230V, 50/60 Hz, Single Phase)
Easily accessible pneumatic and
electrical connections
USB-based connection between PLC
and PC for programming
Ethernet base connectivity between
multiple stations
10
MTAB
STUDENT ANDTEACHER SOFTWARE

RESOURCES PACKAGE
Each MAPS product comes with its set A comprehensive software package is
of user manual, troubleshooting available for the faculty to conduct
manual, teacher handbook, student simulation and programming training.
workbook and tro u b l e s h o o ti n g
workbook. An installation and
commissioning resource guide is
included to set up and begin
operating the MAPS stations.
Automation Studio
Factory I/O SIMATIC Step

7
11
MTAB
MAPS 1
TESTING
AND
PALLETIZI
NG SYSTEM
The station is designed to test material PLC and automation technology
type, height and weight, before a robot Use of control system in industries
conducts palletization operation. Parts Troubleshooting Maintenance
are placed on the conveyor belt and and servicing
detected by sensors, which triggers the
rotary pick and place arm for weighing ROBOTICS
operation, followed by palletization by Classification of robots
QUEST robot. Programming techniques
The system is built with the following Application of robot
modules: belt conveyor, inducti ve Control system of robot
sensor, height sensor, rotary pick & Operation of industrial robots
place arm, weighing module, QUEST
robot, pallet, pneumatic system. The
trainer can introduce faults easily to
teach troubleshooting and problem-
solving skills.
SKILL DEVELOPMENT Scara Robot Conveyor Module
OBJECTIVES IN AUTOMATION
Basic concepts in automation
Application of automation in
industries Advanced applications of
sensors Rotary Pick &
Place Module
and pneumatics in automation
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MTAB
This station is designed to demonstrate

com mo n ly used transfer mech anisms
available in mechatronics systems. Parts
placed on the conveyor are detected by
sensors, moved into position by horizontal
transfer unit. Here a rotary arm picks and
places the part into a rotary table and a
second rotary arm places part in bin. The
system can be reconfigured by repositioning
modules to create different processes and
programmed using the PLC software. The
teacher can introduce faults into the
system for the students to troubleshoot
and fix, thus teaching them automation
troubleshooting techniques.
The system is built with the following

modules: dispensing, belt conveyor, capacitive
sensing, rotary pick & place, rotary indexing,
pneumatic system.
SKILL DEVELOPMENT
Basic concepts in automation

Application of automation in
MAPS 3 LINEAR industries Advanced applications of
sensors and pneumatics
TRANSFER PLC and automation technology
Process design and assembly
SYSTEM Use of control system in industries
Fault detection and correction
This station is designed to Troubleshooting and maintenance
demonstrate com mo n ly used transfer
mech anisms available in mechatronics
systems. Parts placed on the conveyor are
detected by sensors, moved into position
by horizontal transfer unit. Here a rotary arm
Rotary Pick
picks and places the part into a rotary table Conveyor Module
& Place Rotary Indexing Table
and a second rotary arm places part in bin. Module
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MTAB
MAPS 4
BOTTLING
PLANT
This station is designed to be a linear pick & place, rotary pick & place,
miniature bott ling plant, rotary indexing, weighing module,
demonstrati ng the automated palletizer module, pneumatic system.
bottling operations used in the
industry. Bottles are placed on the
SKILL DEVELOPMENT
conveyor belt. As it reaches the end of
the conveyor, a linear arm, picks and
places the bottle on the rotary table Basic concepts in automation
with fi lling and capping modules. Application of automation in
After capping, bottle is placed into
industries Advanced applications of
weighing module and then based on
sensors
weight, stored in palletizer.
and pneumatics
The teacher can introduce faults into
PLC and automation technology
the system for the students to
Bottling operation and process
troubleshoot and fix, thus teaching
Use of control system in industries
them automation troubleshooting
Fault detection and correction
techniques. The system can be
Troubleshooting and maintenance
expanded to include a second filling
station and color sensing modules for
inspection.
The system is built with the following
modules: belt conveyor, filling station,
capping station, capacitive sensing,
14
MTAB
MAPS 5 Here is one full operation of FAS unit: A

base plate and round component are
FLEXIBLE dispensed from material dispensers.
AUTOMATION If non-metal, the subassembly is

rejected. The metal subassembly is
SYSTEM transferred to a rotary table for screw
fastening and then printi ng
This system is an exceptional operations. Then the completed part
system, designed for free-form is transferred to a belt conveyor.
automati on application design i.e.
modules can be confi gured into The system is built with the following
many number
The system can ofbe grouped or stand-
reconfigured by modules: belt conveyor, capaciti ve
alone exercises. It is a customer-
removing and repositioning modules sensing, rotary pick & place, linear pick
favorite
to createfor CAPSTONE
different projects.
processes and and place, horizontal transfer, push,
programmed using the PLC software. rotary indexing, dispensing, assembly,
The teacher can introduce faults into screw fastening, print, pneumati c
the system for the students to system.
troubleshoot and fix, thus teaching
them automation troubleshooting
techniques.
15
MTAB
MAPS 5
MODULES
Conveyor Module Linear Pick & Place Screw Module
Linear Indexing Module Capping Module Dispensing Module
Printing Module Pusher Module Rotary Indexing Table
Rotary Pick & Place Module Air Supply Unit Valve Unit
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MTAB
MAPS 5 LEARNING
OBJECTIVES
1 - Design
/
Op nt r ol
t e
er a
Co
5-
2 - Simulate
4-
Pr
og
ra
m
3 - Assemble
SKILL DEVELOPMENT CAPSTONE PROJECT SKILLS:

OBJECTIVES Process design
Basic concepts in automation Selection of components
Application of automation in Electrical and pneumatic circuit
industries design
Advanced applications of sensors Component assembly on base plate
and pneumatics Electrical assembly of components
PLC and automation technology Pneumatic assembly of components
Use of control system in industries Input/ Output addressing
Process concept, design, PLC programming Testing
assembly Programming and and Troubleshooting
Control Introduction of new Sensor, pneumatic adjustments
automation Optimizing process
elements Application of advanced design,
Fault detection and correction simulation and programming
Troubleshooting and maintenance software and techniques
Use of simulation and design
software 17
MTAB
MAPS 6S
FLEXIBLE
MANUFACTURI
NG SYSTEM
This system demonstrates the flexibility sensor, pneumatics, motor and drive,
of mechatronics stati ons to work RFID and communication. An optional
together to execute a full onboard HMI system can be used to run
manufacturing operati on such as and control the system.
assembly and packaging
operations. The system is designed SKILL DEVELOPMENT
such that the users can operate OBJECTIVES
each station independently or the PLC Programming and Simulation
entire system as an integrated Control systems in industries
process. The students get in-depth Applications of sensors, pneumatics
look, understanding and experience in and motorized automation
how processes are planned, laidout, Application of automation in industries
integrated and executed Robotics and Automation
collaboratively increase productivity of technologies Building integrated
The MAPS 6S modular
an automation system. system tackles processes Fault detection and
material handling, testing, processing, correction Maintenance and
a s s e m bl y, s o r t i n g a n d s t o r troubleshooting of
a ge operations through a multi- components, stations, systems
station automation operation. It Ethernet communication using hub
incorporates multiple technologies Combining many PLC's for
such as control, automation Application of design,
simulation and
programming software and
18 techniques
MTAB
STATION 1: DISPENSING STATION
The bott le is dispensed from the

dispensing module and is transferred
to testing station by rotary pick and
place.
This station comprises of:

Mobile PLC control station
Dispensing module
Rotary pick & place module
Sensors
STATION 2: TESTING STATION
The bottle is checked for height and

material (metal or non metal). Rejected
bottles are pushed into the rejection
chute. The bott les that pass are
transferred to the Processing Station via
a gravity feeder.

Height measurement module
Conveyor module
Rejection chute
Gravity feeder
Sensors
19
MTAB
STATION 3: PROCESSING STATION

The rotary indexing table will index the
bottle to filling module and capping
module. Capped bottle is moved to the
unloading position and pushed by a
pneumatic arm into the
bufferingstation. This station comprises
of:
Rotary Indexing Table
Filling module
Capping module
Gravity feeder Sensors
STATION 4: BUFFER
STATION
The capped bottle is placed on the
buffering conveyor and each bottle is
transported from the lo ad i n g to
unloading position. Pneumatic gates
are used to stop bottles.
Mobile PLC control
station Conveyor module
Pneumatic gate
Sensors
STATION 5: SORTING
STATION
The capped bott le transfers from
buffering station to sorting station.
Based on the color of bottle, the bottles
are sorted into Slide Rack1 or 2.
Mobile PLC Control Station
Conveyor module
Rotary gate
Sorting slides
Sensors
MTAB
OPTIONAL: ROBOT STATION
This station can be optionally

integrated with the MAPS 6S system.
The 6 axis Aristo robot picks the empty
workpieces and places in the stacking
queue for distribution. The robot will
continuously fill the stacking with
bottle until the high limit is reached.

Mobile Station
ARISTO, 6-axis vertically articulated
robot
Gravity feeder
RFID TECHNOLOGY
RFID technology allows management of

automation through the entire
process. Workpiece or pallet RFID tag
can be updated with the specific data
and the PLC program can execute
operation based on the data.
21
MTAB
AUTOMATI
ON
SOFTWARE
PACKAGES
AUTOMATION
STUDIO
Automation Studio is a circuit design,
simulationsoftwareforfluidpowersystems.
The software has an extensive library of
industry components for the users to
choose from. Trainees can learn faster by
creating, testing and troubleshooting Here are some features of the
projects fordesign, software:
operationmaintenance, or Pneumatic & Hydraulic Circuit design
troubleshooting in a safe and virtual & Simulation
environment. Electro-Hydraulic & Electro-
pneumatic Circuit design & Simulation
Fluid Power Component sizing
Electrical Control Circuit design
&
simulation
Virtual Systems design &
Simulation Electrical one-line
Circuit design &
22 Simulation
MTAB
PLC Control Circuit design & Basic and advanced experiments for
Simulation individual and integrated components,
Digital Electronics Circuit design & circuits, devices, processes.
Simulation
Bill of material &
report documentation
Manufacturers catalog for Design &
Simulation
Technical teaching & Professional
training
Real-time Interfacing & Control using
OPC, a SOFTPLC trainer to control
real devices such as pneumatic or
electric power trainers, PLC simulator
trainer system (a real PLC sends
signals to the software)
Virtual Simulation across Hydraulic,

FEATURES Pneumatic, PLC, Electrical, Digital, SFC.
Flexible design tools, database of

symbols, custom symbol, libraries &
templates.
23
MTAB
FACTORY I/O dynamic objects and experience the

realistic behaviours of gravity, friction,
Factory I/O is a real time automation collisions and 3D sound.
sandbox, where users can build and
simulate industrial systems, see a PLC in
its typical industrial environment and
fully understand and program common
control tasks. Factory I/O offers five
simulations of industrial plants: Sorting,
Batching, Palletizing, Pick & Place and
A u t o m a t i c Wa r e h o u s i n g. E a
c h simulation is a complete emulation
of a real plant including virtual sensors
I/O Interface
and actuators. The sensors and
actuators data is exchanged between Includes pre-built systems based on
the PLC and the system by a data common industrial plants
acquisition board (DAQ) and USB Over 60 modules available to create
interface. All parts can be co n t ro l l e d configurations
m a n u a l l y d u r i n g the simulation, Includes discrete and analog I/O for
allowing to test the built system with simulation
just a few clicks. Within the simulations, Can easily inject failures
it is possible to interact with
24
MTAB
Compatible with common automation technologies through I/O drivers (for most major PLC
brands)
Instructor mode to manage options available to trainees
I/O, Failure, Utility Control Panels
Sorting Pick & Place
Palletizer Automatic Warehousing
25
MTAB
SIEMENS
SIMATIC
TIA
PORTAL
SOFTWAR
Easy Configuration
E
The MTAB Modular Automation Production systems use Siemens PLCs and SIMATIC STEP 7 Basic (TIA
Portal) software. The software allows users to configure, program, test and diagnose modular and PC-
based SIMATIC controllers and HMI Basic Panels. WinCC is included with basic panels for simple
visualization tasks. The software offers benefits such as direct online diagnostics, easy creation of
technology objects and also the library concept for time-saving, efficient work and programming
components reuse.STEP 7 Basic (TIA Portal) supports the IEC programming languages LAD (Ladder
Diagram) as well as FBD (Function Block Diagram) and SCL (structured text).
IEC Programming Languages

(LAD, FBD, STL)
26
MTAB
FEATURES
Integrated engineering environment via Siemens Totally Integrated Automation Portal (TIA Portal)
Seamless accessibility into drive system configuration, diagnostics, programming
User friendly tools and functions for device configuration
IEC programming languages (LAD, SCL, FBD) and editors with drag & drop functionalities,
easy troubleshooting tools
Comprehensive library of common industry elements for use with various projects
WinCC Basic HMI software
SCADA SUPERVISION, CONTROL AND DATA ACQUISITION
SCADA option is available to the users to mimic the industrial process for monitoring and
controlling the automation processes from computer systems. MTAB uses an HMI based SCADA
system to allow the users to interact with the MAPS systems in real-time.
27
MTAB
COURSEWARE FOR
MECHATRONICS
Operation Programming Troubleshooting Design Automation
MTAB training material and courseware have been designed to build the skill sets of the trainees
along the lines of module, station, system and circuit, building on integration and complexity of
processes.
Maintenance
Engineering Fault Smart Factory Automation
Automation
Commissioning Simulation Warehouse Automation
and
and Service & Robotics Automation
Process
Troubleshooting Resolution Process Planning
Planning
Techniques
Designing Process, Circuits PLC Ladder Logic

Designing Programming &
Advanced Understanding Circuits
Automation Simulation
Programming Assembly Building Simulations
Planning
Operation of Module,
Fluid Mechanics Station and System
Automation Mechatronics
Sensor Interfacing with PLC
Fundamentals Operations
Technology Integration of Multiple
PLC Modules
Basics
COURSEWARE INCLUDES
Curriculum Student Workbook Teacher Handbook Video

Resource Guide
MTAB
NOTES
29
MTAB
NOTES
30
MTAB
NOTES
31
OUR PRESENCE IN THE GLOBAL ARENA
MTAB
MTAB Engineers Pvt Ltd
Plot No. G26 A, SIDCO Industrial Estate,
Kakallur - 602003, Thiruvallur District,
Tamil Nadu, India.
Tel: +91 44 4311 1114
Email: sales@mtabindia.com

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MTAB

CNC | ROBOTICS | MECHATRONICS | AUTOMATION | MEDICAL & DENTAL | SOFTWARE | E-

MTAB, an ISO 9001: 2008 company, is a Medical implant producers

PRECISION MACHINE TOOLS On-Site

Industrial automation and its issues before they take place.

MTAB OFFERS THREE LEVELS OF MECHATRONICS

LEV LEV LEV

AU TOMATIO AU TOMATIO AU TOMATIO

OUR CURRICULUM COVERS THE FOLLOWING

Operator panel with Siemens S7-1200 PLC

OPTIONAL EXPERIMENTS PLC TRAINER KIT SKILL

PLC mounting, wiring and

Strain gauge, force, pressure,

Modular Automation Production Mechanical, Electrical, Electronics and

heavy use of automation in day-to-day from.

operations. These systems comprise of

MAPS3- Linear Transfer System

TRAINING AND SKILL

System fundamentals: Mechanical,

Advanced levels include automation Siemens programming software

MTAB MAPS stations are constructed for

Aluminium profile plate

STUDENT ANDTEACHER SOFTWARE

Factory I/O SIMATIC Step

SKILL DEVELOPMENT Scara Robot Conveyor Module

This station is designed to demonstrate

The system is built with the following

Basic concepts in automation

MAPS 5 Here is one full operation of FAS unit: A

AUTOMATION If non-metal, the subassembly is

Conveyor Module Linear Pick & Place Screw Module

Linear Indexing Module Capping Module Dispensing Module

Printing Module Pusher Module Rotary Indexing Table

SKILL DEVELOPMENT CAPSTONE PROJECT SKILLS:

STATION 1: DISPENSING STATION

The bott le is dispensed from the

This station comprises of:

STATION 2: TESTING STATION

The bottle is checked for height and

This station comprises of:

STATION 3: PROCESSING STATION

OPTIONAL: ROBOT STATION

This station can be optionally

This station comprises of:

RFID technology allows management of

Virtual Simulation across Hydraulic,

Flexible design tools, database of

FACTORY I/O dynamic objects and experience the

Sorting Pick & Place

Palletizer Automatic Warehousing

IEC Programming Languages

WinCC Basic HMI software

SCADA SUPERVISION, CONTROL AND DATA ACQUISITION

Operation Programming Troubleshooting Design Automation

Designing Process, Circuits PLC Ladder Logic

Curriculum Student Workbook Teacher Handbook Video

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