8HP SLP Quality Control Plan

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 Core Team responsible definition

Leader of SLP team - Liliana Pichardo

Reject reduction data – Ma. Del Pilar Galindo

Downtime calculate OEE – Carlos Cano / Benito Jaime

Root cause analysis – Ayauitl Martínez

Improvement containment – Elizabeth Lopez

LPA – Gabriela Romero

CPK data – Francisco Castillo / Ayauitl Martínez

Update documents in PCM to Customer - Ayauitl Martinez

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 Key dates
Safe Launch Process duration

90 days after first shipment (June 17, 2024), September 15 th, 2024

LRA R@R
Piston A CW-21 CW-21
Piston B CW-21 CW-21
Centering plate CONV CW-22 CW-22
Centering plate PHEV CW-22 CW-22
Cylinder E CONV TBD TBD
Cylinder E PHEV TBD TBD

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 1. SLP Quality Control Plan
plan item existing plan Quality Control plan Period

1:Add an independent SLP inspection desk

Normal 100% 2:Make SLP inspection layout ,ensure good parts are shipped to
Independent SLP
inspection before customer 2024/05/15
inspection area
shipment 3: Train inspector for SLP

Normal
Making SLP
inspection 1:Make independent SLP inspection standard for process control.
inspection standard 2024/05/15
SLP standard and 2: SLP delivery inspection report.
(process control)
inspecting report

Normal
Making SLP
appearance 1:Make independent SLP appearance inspection standard.
100% appearance
inspection 2:Make SLP inspection record sheet 2024/05/15
inspection standard& record
standard is 100% 3: Added the “SLP” label outside the carton
sheet
visual check.

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 2. SLP Quality Control Plan One
Item Implementation
1. Add an independent SLP inspection desk - SLP inspection desk fixed

• 2 desks required

Draft • Arrive date: 3 of them will

arrive on April 23th, 2024
• Done

2. Make SLP inspection process flow chart ,ensure good parts are shipped to customer
Independent SLP
inspection area
• Aya Rep. 05.13
Draft
3. train inspector for SLP
• Pili Galindo Resp. 05.10
Draft
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 2. SLP Quality Control Plan Two
Item Implementation
1. Make independent SLP inspection standard for process control.

• Piston A& B CW18

• Centering Plate CONV CW20
• Cylinder E CONV CW20
Draft • Centering Plate PHEV CW21
• Cylinder E PHEV CW21
• Aya & Ale @Pili Rep
Making SLP
inspection standard
(process control) 2. SLP delivery inspection report.

• Piston A& B CW18

• Centering Plate CONV CW20
•
Draft •
Cylinder E CONV CW20
Centering Plate PHEV CW21
• Cylinder E PHEV CW21
• Aya & Ale @Pili Rep

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 2. SLP Quality Control Plan Three
item Implementation
1. Make independent SLP appearance inspection standard.

Draft

Making SLP 2. Make SLP inspection record sheet • Piston A& B CW18
100% appearance • Centering Plate CONV CW20
inspection standard& record sheet • Cylinder E CONV CW20
Draft •
•
Centering Plate PHEV CW21
Cylinder E PHEV CW21
• Aya &Ale@Pili Rep
3. Added the “SLP” label outside the carton

Draft Format include in PCM

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Resource planning

We will hire 2 additional persons on CW-21 to start training

according next slide.

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 Personnel training
Personnel
Available CW-19 CW-19 CW-19 CW-19 CW-21 CW-21
Name Jorge Acosta Ma. Pilar Andrea Angelica SL Person 1 SL Person 2
Shift Day Day 2 3 1 1

Training Plan: CW-19 CW-19 CW-20 CW-20 CW-21 CW-21

Casting Defects
Piston A - Gages
Piston A - Visual Defects
Piston B - Gages
Piston B - Visual Defects
CP Conv - Gages
CP Conv - Visual Defects
CP PHEV - Gages
CP PHEV - Visual Defects
Inspection record
Escalation system

Additional considerations:

Red boxes (J. Macias CW-21)

Request additional SLP gauges (L. Pichardo TBD)

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 3. SLP SLP documents for 8HP
SLP SLP SLP appearance
SLP process control
No Part Number Part Pic Risk level inspection standard 100% appearance inspection record
inspection report sheet
(process control) inspection standard sheet

1 1126.370.044 Low

2 1126.372.055 Low

3 1126.371.005 Mid

4 1126.371.004 Mid

5 1126.310.116 High

6 1126.310.117 High

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 4. SLP Inspection Layout And Warehouse

②
① Office

② Warehouse for HPDC

③ SFL layout

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