Proof Done

You might also like

Download as pptx, pdf, or txt
Download as pptx, pdf, or txt
You are on page 1of 13

See discussions, stats, and author profiles for this publication at: https://www.researchgate.

net/publication/361655904

A Review on Screw Conveyors for Bulk Materials in Various Applications

Article · July 2022

CITATIONS READS

2 1,809

2 authors, including:

Supattarachai Sudsawat
King Mongkut's University of Technology North Bangkok
9 PUBLICATIONS 38 CITATIONS

SEE PROFILE

All content following this page was uploaded by Supattarachai Sudsawat on 01 July
2022.

The user has requested enhancement of the downloaded file.


A Review on Screw Conveyors for Bulk Materials in Various
Applications
Pornchai Chongchitpaisan, and Supattarachai Sudsawat*
Department of Materials Handling and Logistics Engineering, Faculty of Engineering, King Mongkut’s
University of
Technology North Bangkok, Wong Sawang, Bang Su, Bangkok, 10800, Thailand
*Corresponding Author E-mail: supattarachai.s@eng.kmutnb.ac.th
Received: Feb 24, 2022; Revised: Apr 08, 2022; Accepted: May 09, 2022

Abstract
Screw conveyors are widely operated for handling bulk materials in many industries. This literature
review will illustrate the recent research works which relate with mineral, agriculture, biomass, and chemical
sections. The mechanism of the screw conveyor seems like simple but the physics of particle handling in
many fields have some different behaviors that need to be understood clearly. Hence, this comprehensive
review has been revealed the theoretical flow rate formulas for the U-shape screw and enclosed the screw
conveyors. Moreover, this paper gathers recent literature reviews of various applications for illustrating
1. Introduction
various consisted
results of each section that can use to be a guide of research
for future a screw works.
flights, shafts, hoppers, and
Materials handling equipment is a part of screw’s casing, which elevate the bulk materials,
Keywords :Screw conveyor, Bulk materials, Handling, U-shape screw conveyor, enclosed screw
man y
conveyorindustries that have to be employed to and feed the part. They can be classified into two
convey raw materials or finish goods. Screw main types, U-shape and enclosed shape as
feeder and conveyor are one of the most suitable shown in Fig.1 and Fig.2 respectively [4].
choices for conveying process because they not The U-shape conveyor always runs merely low
only can control the mass flow, which provides speed drive around 30 to 70 rpm depending on
the clean solution to the environment while the screw shaft diameters, according to CEMA
handling process is running, but also, gain a standard [5]. The advantage of this screw type is
high quality of conveying with the low a good handling system for the cohesive and
cost, including the maintenance requirement [1]. heavy bulk materials. Meanwhile, the enclosed
Usually screw feeders and conveyors are employed conveyor can operate at a high- speed drives
to handle the bulk materials for controlling the around 200 to 2000 rpm that can convey and
mass flow rate in many fields, such as the compact a variety of light materials. However, it
transportation process in agriculture, mining, cannot deliver cohesive and heavy weight of
chemical, plastic industries, and so forth. The bulk materials [4]. As the recent researches, the
fundamentals of the screw feeders and conveyors enclosed screw conveyor has vary auger’s sizes
are indicated by Metcalf [2] and Carleton, Miles, between 75 to 400 mm in diameter and screw’s
and Valentin [3]. The main components of length between 1 m to more than 30 m [6].
the standard screw conveyor are
2 วิศวสารลาดกระบัง ปี ที่ 39 ฉบับที่ 2
มิถุนายน 2565

Figure 1 Screw conveyor as U-shape Figure 3 Example structure of screw


casing feeder
As surface explained about the types of
screw conveyor, many researchers had attempted
to solve material handling problems through the
screw feeder and the conveyor. Some experiment
researches had been investigated in various
characteristic problems such as focusing on
cohesion and non-cohesion during handling
process [3],[7–10]. Some researchers studied
methodology of the mass flow rate measurement
[11–12], and some concentrated on the mixing
result of the bulk materials [13–14]. These
experimental results provided a good
improvement to optimize the machine parameter
Figure 2 A Screw conveyor as enclosed and design. Moreover, some researches seek
casing
for suitable power, torque requirement for materials
For the screw feeder, there are some different
handling [15–17] and the theoretical models of
details from screw conveyor as shown in Fig.3.
the particle motions during transportation [2],[18–
The screw feeder is usually used to control the
20]. In addition, Zareiforoush et al.
flow rate of the granular materials. The hopper
[1] tried to conclude from many researches
is a part that supports to feed materials into
on screw conveyor performance. They explained
screw conveyor. The size of the hopper opening
about theoretical models for bulk materials
ranges is between one to three times of the screw
handling, however, the scope of the reviewed
pitch [4]. The main advantage of screw feeder is
literature are concentrated on the agriculture
the stability to control the flow rate of bulk
material fields and also derived the volumetric flow
materials during conveying. The rotational velocity
rate for the merely enclosed screw conveyer.
of screw feeder should maintain as low in order to
Another technique that has recently been applied
gain the uniform flow rate and reduce the overload
to solve the bulk materials handling is the
effects from the centrifugal of screw power.
discrete element method (DEM) which is one of
the numerical methodology. Cundall and Strack
[21] introduced DEM in bulk materials handling
fields to illustrate the particle flow behavior,
Ladkrabang Engineering Journal, Vol. 39 No.2 June 2022
3
under many situation constraints. DEM calculation. Thus, the flow rate capacities in each
methodology was used to simulate and compare type of the screws can derive as the following.
the relationship of particle between theoretical 2.1 U-Shape Screw Conveyor
and experimental results, especially the mass The key objective of U-shape screw
flow rate, average particle speed, and so on. The conveyor as shown in Fig.4 is material handling
outputs of DEM provide closely results comparing capacity that depends on conveyor size and
with the experiments. For instance, some
speed. In order to specify the speed and size of
researchers investigated granular handling for the
screw conveyor, it firstly needs to know the
horizontal screw conveyor [22– 24], bulk
details of material properties for the
materials handling in inclined screw conveyor
[25], vertical screw conveyors [26], and screw transportation.
conveyer with mixers [27]. Moreover, DEM
seems to obtain the detailed data, related with
the flow pattern, flow rate, power requirement,
particle speed and other factors of granular
particles via simulation before making empirical
tests. Thus, it will reduce experimental time for
researches. According to the previous published
literature reviews, Figure 4 structure of U-shape casing of screw
the screw feeder and conveyors need to be deeply conveyor
studied for a better understanding in optimization Conveyor Equipment Manufacturers
and design of screws because they are currently Association standard [5] provided various material
utilized in a wide range of activities and properties and material code to be a guideline for
conditions. Therefore, this review paper gathers and selecting the suitable screw conveyor properties and
illustrates the theoretical flow rate capacities for the checked the limitation of the lump size before
design of U-shape and enclosed screw conveyors. selecting the screw dimension. The formula of
2. addition,
In Theoretical the Formul
review acontents
of Screw relatedConveyor
with the flow rate calculation can be derived from
screw The conveyor
theory ofwould be separated
transportation of bulk into the
materials Equation. (1)𝐶
as follows [5]:
2 2
0.7854×(𝐷 −𝐷 𝑠)× 𝑃 ×𝑝𝐾×60
= (1
different
in screwareas of agriculture,
conveyor and feeder mining
has been biomass, and
continually 𝑅𝑃𝑀 1728

chemical )
researched groups which haveThetheir
[16– 17],[20],[28]. mainown specific
factors and
constraints Where
effects of screw theory are screw dimension, shaft
:𝐶 is the flow rate3
dimension, clearance between housing and screw,
(ft
𝑅𝑃𝑀/ is
hr)revolutions of screw per minute
flow rate, efficiency of material handling, torque
𝐷𝑠 is a diameter of screw (in) that can gain
requirement, and power consumption. Thus, the
from fig.4
main content of this paper would be mentioned
𝐷𝑝 is a diameter of pipe (in) that can gain
about two types (U-shape casing of screw
from fig.4
conveyor and enclosed casing screw conveyor)
𝑃 is pitch of screw (in)
of screw design
4 วิศวสารลาดกระบัง ปี ที่ 39 ฉบับที่ 2
มิถุนายน 2565
𝐾 is percent through loading that can search from lp = pitch length, m
CEMA guide book [5] n = screw rotational speed, rev/s
Note: This formula assumes that the flow rate in According to Eq. (4), it is theoretical flow
ft3 / hr per rate capacity. Actually, the flow rate capacity
1 𝑅𝑃𝑀 of screw conveyor should be considerably below
This formula is established without concerning the theoretical capacity because during conveying,
flight thickness, flight tolerance dimension, and there are many effects that make loss on the
pitch tolerance. Therefore, the pitch of the screw, volumetric efficiency. Thus, the volumetric
the type of the flight, and the operation of mixing efficiency can be derived as Eq. (5) below.
𝜂𝑣 = 𝑄 𝑄 𝑎
(5)
paddles within the flight pitches are concerned 𝑡

as 𝐶𝐹1 , 𝐶𝐹2, and 𝐶𝐹3 respectively that can select


fromTheas equivalent
a table 2-4 in rate
flow ref [5].
can be provided as Where:
Eq. (2): ηv = volumetric efficiency
𝐸𝑞𝑢𝑖𝑣𝑎𝑙𝑒𝑛𝑡 𝑓𝑙𝑜𝑤 𝑟𝑎𝑡𝑒 = (2 Qa = actual volumetric capacity,
(Required flow rate) × (𝐶𝐹1) × (𝐶𝐹2) × (𝐶𝐹3)
) m3Whereas
/s 𝑄𝑎 can be approximately calculated

Another factor that has to be concerned for the by predicted equation from experimental data
developing
screw conveyor design is a conveying speed that illustrated the good performance of screw
that can be calculated according to CEMA conveyors for transporting wheat, oats, and shelled
standard for regular helical screw flight with corn as shown in Eq. (6)
standard pitch as Eq. (3). [5] 𝑄𝑎
3
Required Capacity,( 𝑓 𝑡 ) = (4.33 × 10−4)𝑎 ∗ 𝑏 ∗
𝑁 =
𝑓𝑡
3
ℎ𝑟
(3 𝑐𝜋 (𝐷 2 −𝐷2 )𝑙 𝑝 𝑛
𝑎𝑡 1 𝑅𝑃𝑀
ℎ𝑟 ) 4 𝑠𝑓 𝑠𝑠
−0.44
Where: a = (2𝜋𝑛√ )
𝑙𝑝 (6
𝑔 )
N = Conveyor Speed, RPM of screw, and this 𝑏 = ( 𝑙𝑖 ) 0.31
𝑙
equation is used for only recommended speed 𝑐 =
𝑝

according to CEMA standard [5]. (𝑓1(𝜃))1.35𝜇1−


4.59𝜇 −3.72
where,
2 ; 𝜃 is handling angle
𝑓1(𝜃) = 1 + 𝑐𝑜𝑠2𝜃
2.2 Enclosed Screw Conveyor as from the horizontal, degree; 414 >1 𝜇
measured
For enclosed screw conveyor as shown in >
0.374; 0.554 > 𝜇2 > 0.466 ; 𝑔 is an acceleration
Fig.2, the theoretical flow rate capacity can be
of gravity, m/s2 ; 𝑙𝑖 is exposed screw intake
expressed according to the research of Srivastava
length m.
et al. [29] as Eq. (4) below:
𝑄𝑡 = π (𝐷2𝑠𝑓 − 𝐷2𝑠𝑠)𝑙 𝑝𝑛
4 (4) 3. Research Group in Mining Experiments
For the research of mining clusters, there are
Where: many aspects that many researchers were
Qt = theoretical volumetric capacity, concerned. For example, Y u and Arnold [16]
m /s= screw diameter,
3 studied the theoretical torque requirements of
Dsf
m screw feeders for handling cement and semolina
Dss = shaft diameter, by investigating both feeding and choke sections.
m
Ladkrabang Engineering Journal, Vol. 39 No.2 June 2022
5
The outcome of this research provided the conveyor. The results concerned about the
theoretical model of torque requirement that was optimal productivity of a screw conveyor vacuum
improved by principles of powder mechanics press that considered the productivity losses due
and concentrating a transferred element within to geometric factors such as the gap among the
pitch of screw. The theoretical model indicated screw blades and casing, the lift angle of handling
almost the same as experimental data and all line of screw conveyor, the number of the entries
geometry parameters of screw feeder. Moreover, it screw blade, and the plasticity of the molded
presented the relationships between the paste. Mondal and Ghosh [34] indicated a
torque characteristics and another result from this relationship between filling factor and flood-feeding
research, which was the starting torque value near of short length screw conveyor during handling
to the operating torque value. Therefore, this dry coarse sand. The results presented that the
outcome will be usable for designing flow load of high value of filling rate would reflect flood-
screw feeder. Shimizu and Cundall [30] deeply feeding situation during short screw conveyor
concentrated on the numerical analysis of bulk operation. Moreover, the filling factor of short
materials handling, especially simulation and length screw should be two times of long length
particles through the screw conveyors by using screw conveyor. It means that the effective filling
discrete element method (DEM). These results rate of long length screw should be lower than
provided both horizontal and vertical screw the short length screw conveyor. Li et al. [35]
conveyor analysis. For horizontal screw test, the established experimental research about the
critical angle should be considered smaller than behavior of particle flow especially the trajectory
the predicted angle model from the static force angle of particle motion that affected to mass
equilibrium. The overall power should be estimated flow rate during transferring sand. The result
over the derived model at 15% and also the illustrated that there was the increase of the
number of particle was increased, which resulted inclination angle and screw velocity, in contrast to,
to the power enhancement. The clearance between the decrease of the outlet mass flow capacities.
screw and casing is a remarkable concern Thus, this research can be concluded that
during transportation. For vertical screw test, various inclination angle and pitch-diameter ratio
DEM simulation provided a realistic behavior are the main effects to the outlet mass flow
because not only the particle makes faster speed, capacities. Pezo et al. [36] applied DEM to
but the screw speed is also increased and vice analyze particle movement and premixing bulk
versa. Moreover, the transfer angle and the upward materials (natural zeolite and sand) of five types
particle speed are almost the same between DEM of screw conveyor and three different lengths of
and theoretical model from the static force horizontal screw conveyor. The advantage of this
equilibrium. Waje et al. [31] studied Residence research is the predicted model of mixing bulk
Time Distribution (RTD) of screw conveyor dryer materials based on ANOVA confirmation and the
(SCD) for sand. The experimental results showed usage of the artificial neural network to develop
that screw speed increased then the degree of the model. Sun et al. [37] studied the coal particle
particle homogenies would also increase, whereas handling through the screw conveyor and drum
the mean residence time would be decreased. On conveying performance by comparing DEM
the other hand, the feed rate of sand was high experimental tests with empirical tests. The result
with low screw speeds then the capable material showed that the screw blade axial tilt angle
mixing would decline. Gaivoronskii and affected the screw conveying performance and the
6 วิศวสารลาดกระบัง ปี ที่ 39 ฉบับที่ 2
มิถุนายน 2565
that will gain 5% higher than the screw blade al. [42] studied parameter design of screw conveyor
without axial tilt angle. Yang et al. [38] researched for granular materials (miaze ,sorghum,and gari)
the axial velocity of coal particles for vertical at 13% moisture content. The results show that
screw conveyor via DEM method. The research the elevated location of screw conveyor can
outcome provided the axial velocity model of the provide 99.95% and recommended inclined angle
coal particle via DEM simulation test and should be at 0°,30°, and 45° especially gari
confirmed the model via empirical test. handling. Hevko et al. [43] investigated about a
4. Research Group in the Agriculture flexible screw conveyor for bulk agricultural
Experiments In agriculture screw conveying materials especially peas and wheat. This
research, many researches had been attempted to research provided a condition guideline for flexible
solve the screw design and enhance more screw operation by suitable screw speed at 650 to
efficiency of the screw conveyor. For instance, 670 rpm and the screw speed for minor
Moser et al. [39] applied the sensor transmitter damage of bulk materials during transportation,
for flow rate measurement of wheat particles during which should be the range of 550 to 650 rpm.
screw conveyor operation. The results showed Ozbek [44] tried to seek the volumetric and
the good performance for the reliable energy consumption efficiency in agriculture screw
measurement of mass and volume capacity. conveyor, especially barley particles. This result
Zareiforoush et al. [6] studied paddy handling employed the fuzzy logic methodology to optimize
in inclined screw conveyor. There were the screw speed, screw pitch, and loading angle. The
investigations of the paddy’s moisture content, outcome provided the suitable screw speed, screw
screw velocity, and conveying inclined angles. pitch, and loading angle at 450 rpm, 100 mm,
The result indicated that paddy’s moisture content and 15° respectively for the best volumetric
at 14%, screw velocity at 100 rpm, and an efficiency. In addition, the optimal energy
inclination angle at 10° could provide the flow consumption should use screw speed at 550 rpm,
rate capacity with the reduction of broken grains, 100 mm screw pitch, and 22.5° loading angle.
husked grains, and husked-cracked grain
5. Research Group in the Biomass
respectively. Mariajayaprakash and Senthilvelan
[40] concerned with process parameter optimization Experiments For the biomass researches in
of screw conveyor in sugar mill industries. The screw conveyor, the solution guidelines for the
results provided the root cause of the screw material handling section have been interested
conveyor failure on the fuel- feeding system that recently to improve all constraints and aim for the
occurred from fuel type, fuel moisture, drum better performance. Miao et al. [45] studied
speed, and air flow. Dixit et al. [41] studied the biomass materials (miscanthus and switchgrass)
effect of con germ’s loading percentage, castor in a commercial screw conveyor by concentrating
bean, and sugar on horizontal screw conveyor. on the flow performance, the angle of material’s
The experimental data showed the incremental repose, the energy efficiency, the volumetric
percentage of loading materials on screw conveyor. efficiency, and so on. The results showed that the
Then the maximum recommended screw speed energy efficiency and mass flow rate of miscanthus
and flow rate capacity would also be increased, and switchgrass presented lower than the corn
whereas screw diameter should be dramatically conveying, while the volumetric flow rate and
decreased. Among three agriculture material tests, volumetric efficiency of biomass materials
(miscanthus and switchgrass) had value near to
Ladkrabang Engineering Journal, Vol. 39 No.2 June 7
2022
miscanthus and switchgrass depended on particle flow rate and biomass blending rate. On the other
size and moisture content. Another result from this hand, an excessive feeding rate might be a
research was a non-relationship of the angle’s reason of some cylindroid biomass flow
response and the specific energy consumption to obstacle.
transfer miscanthus and switchgrass. Nachenius 6. Research Group in the Chemical
et al. [46] researched the residence time Experiments Another cluster that screw conveyor,
distribution of biomass particles for the screw which played an important role is the chemical
conveyor reactor. This work illustrated the section. For instance, Fu et al. [49] studied the
mathematical predicted model of the mean design of screw conveyor in rubber
residence time of biomass materials such as pine manufacturing. The details of this research
chips, rice, and sand. It provided a good provided theoretical equation for designing
performance, which not only could apply to similar screw conveyor in rubber process fields. This
materials, but also applications. Rackl and described step by step for producing screw
Gunthner [10] tested the effect of different grades conveyor in rubber process operations and
of wood chips on screw feeder. In this research, illustrated the main parameters for the design, such
three different wood chip grades and two blends as humidity of bulk materials, characteristics of
of wood chips were concerned to investigate materials, purification of materials and so forth.
mass flow and torque requirement. The Deng-cheng et al.
conclusion of this work, wood chip was difficult [50] concentrated on the processing interaction of
to transfer with screw conveyors, especially the Ashalt mixture on screw conveyor. There was
large dimension of wood chip and the particle size demonstration of the relationship between a paving
of wood chip were a main factor for the driving segregation of asphalt and a parameter design of
torque. Another main result from this work was screw conveyor. The result then showed that screw
the wood chip mixing that could solve the blade diameter, pitch, and position of mixing in
excessive driving torque of screw feeder by mixing the screw distribution related to the performance of
70% of hard-to-feed wood chip grade and 30% paving asphalt, the reduction of a tangential force,
of a high-fine grade including bark and needle and the increment of an axial force during
content. Chamberlin et al. [47] researched the handling via screw conveyor. That would provide
residence time distribution of wood chip feedstock the satisfied efficiency of mixing asphalt. Pezo et
in screw conveyor reactor. There were four al. [51] researched the mixing mechanism of
methods to derive residence time distribution of screw conveyor through DEM methodology and
handling (the estimated ideal residence time, the used the painting spherical granules that made
positive step, the pulse input of tracer, and the from zeolite for being material tests. In this
negative step). The result showed that the pulse research, there was a usage of helix or helical
input of tracer illustrated a long trailing tail that strips to be added on the normal screw types, in
could not be investigated. Also there was a order to concentrate homogeneity of screw mixture.
conclusion that the average residence times were DEM was employed to study fifteen screw
short, and then the flow rate capacities would be conveyor and five different geometries. The
higher. Lian et al. results indicated that the straight-line blade could
[48] concentrated DEM simulation for mixing coal blend bulk material better than the others at any
and cylindroid biomass particles in a screw feeder. screw length. Sun et al. [52] used DEM
8 วิศวสารลาดกระบัง ปี ที่ 39 ฉบับที่ 2
มิถุนายน 2565
of this research provided that the axial, filling level  The screw conveyor in mining industries
and angular velocity would be decreased, when should concern about the torque
shape index of particle was increased. Meanwhile requirements because of feeding and choke
the shape index of particles has been increased, process sections.
the contact force, the power consumption, the wear  The critical angle screw design should
of conveyor, and the pressure during screw be considered smaller than the predicted
conveying would be continually increased. Moorthi angle model from the static force
and Megaraj [53] tried to design and develop the equilibrium for reducing power
single screw conveying machine for transforming requirement.
waste plastic to oil. This research applied screw  The clearance between screw and casing
conveyor to be a part of pyrolysis process. The is a remarkable concern during mining
result showed that the integrated screw conveyor transportation.
in pyrolysis process could transfer oil more  If the feed rate of the coarse particle was
efficiency than the pyrolysis process without high, then the capable material mixing
7. Discussion
integrated screw and Conclusions
conveyor. would be decline.
This review paper attempts to indicate the  The relationship between filling factor and
important concerns in various industries of flood- feeding of short length screw
The agriculture
screw feeders and conveyors. As mentioned in  conv
group eyor during
Agriculture handling in
particle handling dry inclined
coarse
the literature researches, mineral, agriculture, particle isconv
screw important
eyor, thewhereby
particle’sthemoisture
filling
biomass, and chemical applications have some factor
content, should
screw be velocity
two , times
and of convelong
ying
different constrains of elevating and mixing length
inclinedscrew
anglesconveyor.
have an effect for particle
purposes for the bulk materials. Many quality such as broken grains, husked
researchers investigated by varying screw pitch, grains, and husked-cracked grain,
screw dimension, screw velocity, angle of respectively.
elevation, angle of repose, clearance between  The experimental agriculture particles showed
screw and casing, and so on . Most of them the incremental percentage of loading
attempted to optimize the mass flow rate, the materials on screw conveyor caused by the
volumetric rate, the power consumption, and the increasing screw speed and flow rate
torque requirements, while each group could capacity and the decreasing screw
provide the different results depending on its diameter.
objective because screw conveyor depended on  The flexible screw conveyor for
many factors, especially bulk material properties,
agriculture
The biomass grouphandling should be applied the
which each material had the different properties
 sTchreew angle’s
speed asresponse
the range of 550 particles
of biomass rpm to
Therefore, screw conveyors of each industry group
650 rpm.
was depended on particle size and
should be selected to suit their own theoretical
moisture content while the angle’s
models for the best design and operation. These
response and the specific energy
will provide reliable results of screw performance.
consumption were independent from each
Therefore this review paper can provide some
other.
concluded guidelines for each industry group as:
The mining group
Ladkrabang Engineering Journal, Vol. 39 No.2 June 2022
9
 The conclusion of this biomass References
researches, biomass chip was difficult to 1 H. Zareiforoush, M. H. Komarizadeh and
transfer with screw conveyors, especially M. R. Alizadeh, “A Review on
the large dimension of the particle size Screw conveyors Performance
that required a higher driving torque. Evaluation during Handling Process,”
 If there is the necessity of mixing biomass Journal of Scientific Review, vol.2, no.1,
chips and the driving torque requirement, pp. 55–63, 2010.
this should use excessive 70% of the 2 J. R. Metcalf, “The Mechanics of the Screw
 screw feeder.particle handling should have
The chemical Feeder,” Proceedings of the
The chemical
the concernexperiments
about moisture content Institution of Mechanical Engineers,
of bulk materials, characteristics of vol. 180, no. 1, pp. 131–146, 1965, doi:
materials, and purification of materials. 10.1243/PIME_PROC_1965_180_015_02.
 The screw blade diameter, pitch, and 3 A. J. Carleton, J. E. P. Miles and F. H. H.
position of mixing in the screw Valentin,
distribution related to the performance of “A Study of Factors Affecting the
paving asphalt. Performance of Screw Conveyers and
 For chemical particle blading, the Feeders,” Journal of Engineering for Industry,
research results indicated that the straight vol. 91, no. 2, pp.329–333, 1969, doi:
line blade could blend bulk material better 10.1115/1.3591565.
than the others at any screw length. 4 D. Minglani, A. Sharma, H. Pandey, R. Dayal,
 The non-spherical particles of chemical J. B. Joshi and S. Subramaniam,
materials for handling in screw conveyor “A review of granular flow in
and shape index of particle will affect to screw feeders and conveyors,” Power
the contact force, the power consumption, Technology, vol. 366, pp. 369–381, 2020,
the wearmany
Moreover, of conveyor, and theemployed
researches pressure doi: 10.1016/j.powtec.2020.02.066.
during screwtoconveying.
DEM configuration solve the model of bulk 5 R Wagner, “Bulk Material
material flow in screw feeders and conveyors by Characteristics, Material Code, Conveyor
considering on the factors of inter particle forces, Size and Speed,
residence time distribution, particle shape and size, Component Groups,” in Handbook of
in order to prove the model and their results Screw Conveyor for Bulk Material,
before the empirical experiments. By this way, it Naples, FL, USA: Conveyor Equipment
will provide the best performance of cost saving Manufacture Association, 2019, ch. 2, sec. 3,
and time reduction for the research operation. pp. 28–34.
8. Acknowledgements 6 H. Zareiforoush, M. H. Komarizadeh and M.
The authors would like to thank for acknowledge R. Alizadeh, “Effects of crop-machine
financial support from the department of Materials variables on paddy grain damage
Handling and Logistics Engineering, Faculty of during handling with an inclined
Engineering, King Mongkut's University of screw auger,” Biosystems Engineering,
Technology North Bangkok. vol. 106, no. 3, pp. 234–242,
2010, doi:
10.1016/j.biosystemseng.2010.02.008.
1 วิศวสารลาดกระบัง ปี ที่ 39 ฉบับที่ 2
0 มิถุนายน 2565
8 J. Dai and J. R. Grace, “Biomass screw Powder Technology, vol.93, no.2, pp. 151–162,
feeding with tapered and extended 1997, doi: 10.1016/S0032-5910(97)03265-8.
sections,” Power Technology, 17 A. W. Roberts, “The influence of granular
vol. 168, no. 1, pp. 56–64, 2008, doi: vortex motion on the
10.1016/j.powtec.2007.10.033. volumetric performance of enclosed
9 J. Dai and J. R. Grace, “Biomass granular screw conveyors,” Powder Technology,
screw feeding: An experimental vol. 104, no. 1, pp.56–67,
investigation,” Biomass and Bioenergy, 1999, doi: 10.1016/S0032-
vol.35, no.2, pp. 942–955, 2011, doi: 5910(99)00039-X.
10.1016/j.biombioe.2010.11.026. 18 K. Wada, Y. Fujimoto, N. Hayano and K.
10 M. Rackl and W. A. Gunthner, Haniya, “The Mechanism of
“Experimental Transportation inside the Screw Feeder,”
investigation on the influence of different Transactions of the Japan Society of
grades of wood chips on screw feeding Mechanical Engineers Series C, vol.56, no.
performance,” Biomass and Bioenergy, 524, pp. 935–940, 1990, doi:
vol.88, pp. 106–115, 2016, doi: 10.1299/kikaic.56.935.
10.1016/j.biombioe.2016.03.011. 19 C. Q. Mi, A. G. McLean and P. C. Arnold,
11 Y. Wang, T. Li, F. J. Muzzio and B. J. “Optimal mechanical design of single
Glasser, span screw feeders,” Powder
“Predicting feeder performance based on handling & processing journal, vol.3, no. 3,
material flow properties,” Powder Technology, pp. 227–239, 1991. Handling
Transportation, and
vol. 308, pp. 135–148, 2017, doi: [20] K. M. AW. Roberts and W . MCbride,
Transportation,
10.1016/j.powtec.2016.12.010. “The Wollongong, Australia, Jul. 6–8, 1992, pp.
12 C. Ruiz-Carcel, A. Starr and E. Nsugbe, Mechanics of screw
numerical modelfeederforperformance
333–338.
granular for
“Estimation of powder mass flow rate in bulk[21]solids
P. A.flow
assemblies,” control,”
Géotechnique,
Cundall and O.presented
D.29,L. at
vol. no. 4th
Strack,1,
a screw feeder using acoustic International 47–65,
pp. Conference on1979,
Bulk“AMaterials,
discrete
doi:
emissions,” Powder Technology, vol.336, pp. Storage, Handling and
10.1680/geot.1979.29.1.47.
122–130, 2018, doi: 22 P A Moysey and M R Thompson,
10.1016/j.powtec.2018.05.029. “Modeling the
13 W. -R. Tsai and C. -I. Lin, “On the mixing solids inflow and solids conveying of single
of granular -screw extruders using the discrete element
materials in a screw feeder,” Powder method,” Powder Technology, vol. 153, no.
Technology,
2, pp. 95–107, 2005, doi:
vol.80, no. 2, pp. 119–126, 1994, doi:
10.1016/j.powtec.2005.03.001.
10.1016/0032-
23 Q F Hou, K J Dong and A B Yu, “DEM
5910(94)02839-7.
study of the
14 T. A. Kingston and T. J. Heindel,
flow of cohesive particles in a screw feeder,”
“Granular mixing optimization and
Powder Technology, vol. 256, pp. 529–539,
the influence of operating
2014, doi: 10.1016/j.powtec.2014.01.062.
conditions in a double screw mixer,”
24 L Orefice and J G Khinast, “DEM study of
Powder Technology, vol. 266, pp. 144– granular
Ladkrabang Engineering Journal, Vol. 39 No.2 June 2022
11
transport in partially filled horizontal mixes,” Glass and Ceramics, vol. 67, no. 1,
screw conveyors,” Powder Technology, vol. pp. 30– 33, 2010, doi: 10.1007/S10717-010-
305, pp. 347– 356, 2017, doi: 9223-6.
10.1016/j.powtec.2016.09.067. 33 V F Gaivoronskii and A I Postoronko,
25 P J Owen and P W Cleary, “Prediction of “Effect of geometric parameters on the
screw conveyor performance using the productivity of a screw conveyor
Discrete Element Method (DEM),” vacuum-press when molding ceramic green
Powder Technology, vol. 193, no. 3, pp. 274– mixes,” Glass and Ceramics, vol. 67,
288, 2009, doi: 10.1016/j.powtec.2009.03.012. pp. 56–58, 2010, doi: 10.1007/s10717-
26 W McBride and P W Cleary, “An 010-9229-0.
investigation and optimization of the ‘OLDS’ 34 D Mondal and N Ghosh, “Study on filling
elevator using Discrete factor of
Element Modeling,” Powder Technology, vol. 193, short length screw conveyor with flood-
no. 3, feeding
pp. 216-234, 2009, doi: condition,” Materialstoday, vol. 5, no. 1, pp.
10.1016/j.powtec.2009.03.014. 1286–
27 A Jovanovic, L Pezo, S Stannojlovic, N 1291, 2018, doi: 10.1016/j.matpr.2017.11.213.
Kosanic and L 35 M Li, J Luo, B Wu and J Hua,
Levic, “Discrete element modeling of screw “Experimental research
conveyor- mixers,” Hemijska industrija, vol. 69, of the mechanism and particle flow in
no. 1, pp. 95–101, screw
2015, doi: 10.2298/HEMIND130412026J. conveyer,” International Journal of Heat
28 A W Roberts, “Lateral bending stiffness of and Technology, vol. 36, no. 1, pp. 173–
helical 181, 2018, doi: 10.18280/ijht.360123.
screw feeders and conveyors,” Bulk Solids 36 M Pezo, L Pezo, A P Jovanovic, A Terzic,
Handling, L Andric, B Loncar and P Kojic,
vol. 26, no. 2, pp. 90–94, 2006. “Discrete element model of particle and
29 A K Srivastava, C E Goering, R P premixing action in modified screw
Rohrbach and D R Buckmaster, conveyors,” Powder Technology, vol. 336,
“Conveying of Agricultural Materials”. pp. 255– 264, 2018, doi:
in Engineering Principles of Agricultural 10.1016/j.powtec.2018.06.009.
Machines, 2nd ed., St. Joseph, MI, USA: 37 L Sun, X Zhang, Q Zeng, K Gao, K Jiang
vol. 25, no. 1, 2007, and J Zhou, “Application of a screw
American Society of Agricultural and
pp.249–259, doi:
Biological Engineers, 2013, ch. 14, conveyor with axial tilt blades on a
10.1080/07373930601161120. Postoronko, shearer drum and investigation of conveying
pp. 491–524.
[32]“Determination
V F Gaivoronskii and productivity of a
of the optimal performance based on DEM,” Particuology, vol.
30 Y Shimizu and P A Cundall, “Three-
A screw
I 61,
dimensional DEM simulation of bulk
conveyor vacuum-press for molding ceramic pp. 91–102, 2022, doi:
handling by screw conveyors,”
green 10.1016/j.partic.2021.06.001.
Journal of Engineering Mechanics, vol.
38 Z Yang, S Xiaoxia and M Wenjun, “Research
127, no. 9, pp. 864–872, 2001.
on the
31 S S Waje, A K Patel, B N Thorat and A S
axial velocity of the raw coal particles in
1 วิศวสารลาดกระบัง ปี ที่ 39 ฉบับที่ 2
2 มิถุนายน 2565
Lecce, Italy, Oct. 26–29, 2008, pp. 49–52, 47 C Chamberlin, D Carter and A Jaconson,
doi: 10.1109/ICSENS.2008.4716380. “Measuring residence time distribution
40 A Mariajayaprakash and T Senthilvelan, of wood chips in a screw
“Optimizing Process Parameters of Screw conveyor reactor,” Fuel Processing
Conveyor (Sugar Mill Boiler) Technology, vol. 178, pp. 271–282,
Through Failure Mode and Effect Analysis 2018, doi: 10.1016/j.fuproc.2018.06.005.
(FMEA) and Taguchi Method,” Journal of 48 G Lian, W Zhong and X Liu, “DEM study
Failure Analysis and Prevention, vol. on the mixed feeding process of coal
14, pp.772–783, 2014, doi: and cylindroid biomass particles in
10.1007/s11668-014-9887-2. a screw feeder,” Advanced Power
41 K D Dixit, A S Rao and P Vasudevan, Technology, vol. 32, no. 7, pp. 2543-
“Effect of 2554, 2021, doi:
Percent Trough Load on Horizontal 10.1016/j.apt.2021.05.031.
Screw Conveyor,” International Journal of 49 P Fu, S Li and C Wang, “Screw Conveyor
Engineering Development and Research, vol. 2, Design and Processing in Rubber
no. 1, pp.508–511, 2014. Production,” Advanced Materials
42 T O Olanrewaju, I M Jeremiah and P E Research, vol. 221, pp. 394–398, 2011, doi:
Onyeanula, 10.4028/www.scientific.net/AMR.221.394.
“Design and fabrication of a screw 50 M Deng-cheng, L Hong-Hai and C Zheng,
conveyor,” Agricultural Engineering “Study on the Interaction
International, vol. 19, no. 3, pp. 156–162, Mechanism between Screw Conveyor
2017. and Asphalt Mixture,” Advanced
43 R Hevko, R Rohatynskyi, M Hevko, O Materials Research, vol. 598, pp. 413–
Lyashuk and O Trokhaniak, “Investigation 419, 2012, doi: 10.4028/
of sectional operating elements www.scientific.net/AMR.598.413.
for conveying agricultural materials,” 51 L Pezo, A Jovanovic, M Pezo, R Colovic
Research in Agricultural Engineering, vol. and B Loncar, “Modified screw
66, no.1, conveyor-mixers-Discrete element
pp. 18–26, 2020, doi: 10.17221/25/2019-RAE. modeling approach,” Advanced Power
44 O Ozbek, “Fuzzy modeling of volumetric Technology, vol. 26, no. 5, pp. 1391–
efficiency and specific energy 1399, 2015, doi:
consumption in agricultural screw conveyors,” 10.1016/j.apt.2015.07.016.
Rural Engineering, vol. 50, no. 5, pp. 1– 52 H Sun, H Ma and Y Zhao, “DEM
8, 2020, doi: 10.1590/0103-8478cr20190764. investigation on conveying of non-spherical
45 Z Miao, T E Grift, A C Hansen and K C particles in a screw conveyor,”
Ting, “Flow Particuology, vol. 65, pp. 17–31, 2022,
performance of ground biomass in a doi: 10.1016/j.partic.2021.06.009.
commercial auger,” Powder Technology, vol. 53 S Moorthi and M Megaraj, “Design and
267, no. 13, pp. 354–361, 2014, doi: development
10.1016/j.powtec.2014.07.038. of signal screw conveying machine for
46
View publication stats
R W Nachenius, T A van de Wardt, F pyrolysis of waste plastics using Nano zeolite

You might also like