Professional Documents
Culture Documents
Proof Done
Proof Done
Proof Done
net/publication/361655904
CITATIONS READS
2 1,809
2 authors, including:
Supattarachai Sudsawat
King Mongkut's University of Technology North Bangkok
9 PUBLICATIONS 38 CITATIONS
SEE PROFILE
All content following this page was uploaded by Supattarachai Sudsawat on 01 July
2022.
Abstract
Screw conveyors are widely operated for handling bulk materials in many industries. This literature
review will illustrate the recent research works which relate with mineral, agriculture, biomass, and chemical
sections. The mechanism of the screw conveyor seems like simple but the physics of particle handling in
many fields have some different behaviors that need to be understood clearly. Hence, this comprehensive
review has been revealed the theoretical flow rate formulas for the U-shape screw and enclosed the screw
conveyors. Moreover, this paper gathers recent literature reviews of various applications for illustrating
1. Introduction
various consisted
results of each section that can use to be a guide of research
for future a screw works.
flights, shafts, hoppers, and
Materials handling equipment is a part of screw’s casing, which elevate the bulk materials,
Keywords :Screw conveyor, Bulk materials, Handling, U-shape screw conveyor, enclosed screw
man y
conveyorindustries that have to be employed to and feed the part. They can be classified into two
convey raw materials or finish goods. Screw main types, U-shape and enclosed shape as
feeder and conveyor are one of the most suitable shown in Fig.1 and Fig.2 respectively [4].
choices for conveying process because they not The U-shape conveyor always runs merely low
only can control the mass flow, which provides speed drive around 30 to 70 rpm depending on
the clean solution to the environment while the screw shaft diameters, according to CEMA
handling process is running, but also, gain a standard [5]. The advantage of this screw type is
high quality of conveying with the low a good handling system for the cohesive and
cost, including the maintenance requirement [1]. heavy bulk materials. Meanwhile, the enclosed
Usually screw feeders and conveyors are employed conveyor can operate at a high- speed drives
to handle the bulk materials for controlling the around 200 to 2000 rpm that can convey and
mass flow rate in many fields, such as the compact a variety of light materials. However, it
transportation process in agriculture, mining, cannot deliver cohesive and heavy weight of
chemical, plastic industries, and so forth. The bulk materials [4]. As the recent researches, the
fundamentals of the screw feeders and conveyors enclosed screw conveyor has vary auger’s sizes
are indicated by Metcalf [2] and Carleton, Miles, between 75 to 400 mm in diameter and screw’s
and Valentin [3]. The main components of length between 1 m to more than 30 m [6].
the standard screw conveyor are
2 วิศวสารลาดกระบัง ปี ที่ 39 ฉบับที่ 2
มิถุนายน 2565
chemical )
researched groups which haveThetheir
[16– 17],[20],[28]. mainown specific
factors and
constraints Where
effects of screw theory are screw dimension, shaft
:𝐶 is the flow rate3
dimension, clearance between housing and screw,
(ft
𝑅𝑃𝑀/ is
hr)revolutions of screw per minute
flow rate, efficiency of material handling, torque
𝐷𝑠 is a diameter of screw (in) that can gain
requirement, and power consumption. Thus, the
from fig.4
main content of this paper would be mentioned
𝐷𝑝 is a diameter of pipe (in) that can gain
about two types (U-shape casing of screw
from fig.4
conveyor and enclosed casing screw conveyor)
𝑃 is pitch of screw (in)
of screw design
4 วิศวสารลาดกระบัง ปี ที่ 39 ฉบับที่ 2
มิถุนายน 2565
𝐾 is percent through loading that can search from lp = pitch length, m
CEMA guide book [5] n = screw rotational speed, rev/s
Note: This formula assumes that the flow rate in According to Eq. (4), it is theoretical flow
ft3 / hr per rate capacity. Actually, the flow rate capacity
1 𝑅𝑃𝑀 of screw conveyor should be considerably below
This formula is established without concerning the theoretical capacity because during conveying,
flight thickness, flight tolerance dimension, and there are many effects that make loss on the
pitch tolerance. Therefore, the pitch of the screw, volumetric efficiency. Thus, the volumetric
the type of the flight, and the operation of mixing efficiency can be derived as Eq. (5) below.
𝜂𝑣 = 𝑄 𝑄 𝑎
(5)
paddles within the flight pitches are concerned 𝑡
Another factor that has to be concerned for the by predicted equation from experimental data
developing
screw conveyor design is a conveying speed that illustrated the good performance of screw
that can be calculated according to CEMA conveyors for transporting wheat, oats, and shelled
standard for regular helical screw flight with corn as shown in Eq. (6)
standard pitch as Eq. (3). [5] 𝑄𝑎
3
Required Capacity,( 𝑓 𝑡 ) = (4.33 × 10−4)𝑎 ∗ 𝑏 ∗
𝑁 =
𝑓𝑡
3
ℎ𝑟
(3 𝑐𝜋 (𝐷 2 −𝐷2 )𝑙 𝑝 𝑛
𝑎𝑡 1 𝑅𝑃𝑀
ℎ𝑟 ) 4 𝑠𝑓 𝑠𝑠
−0.44
Where: a = (2𝜋𝑛√ )
𝑙𝑝 (6
𝑔 )
N = Conveyor Speed, RPM of screw, and this 𝑏 = ( 𝑙𝑖 ) 0.31
𝑙
equation is used for only recommended speed 𝑐 =
𝑝