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Keywords: Solar Assisted Bicycle (SAB), Hub Motor, Solar Panel, Motor Controller
Keywords: Solar Assisted Bicycle (SAB), Hub Motor, Solar Panel, Motor Controller
Keywords: Solar Assisted Bicycle (SAB), Hub Motor, Solar Panel, Motor Controller
As we all know the fuel prices especially the petrol is raising steadily day by day.
Again the pollution due to vehicles in metro cities & urban areas is increasing
continuously. To overcome these problems, an effort is being made to search some
other alternative sources of energy for the vehicles. Again, it is also not affordable
to purchase vehicles (mopeds, scooters or motorcycles) for all the class of
society. Keeping this in mind, a search for some way to cater these economically
poor people as well as to provide a solution for the environmental pollution was in
progress. The solar assisted bicycle developed is driven by DC motor fitted in
front or rear axle housing & operated by solar energy. The solar panels mounted
on the carriage will charge the battery & which in turn drive the hub motor. When
the bicycle is idle, the solar panel will charge the battery. This arrangement will
replace the petrol engine, the gear box & the fuel tank in case of a two wheeler or
a chain sprocket, chain & gear shifting arrangement of a conventional bicycle being
used by most common man. As a part of dissertation work, the solar assisted bicycle
is fitted with a dc hub motor on back axle of a bicycle with power rating of 250W
and with a travelling speed of around 25-30 kmph. It is provided with a pair of
lead acid batteries of 12V each, a photovoltaic solar panel with capacity of 20 watt,
a voltage regulator of 24V 250 watt, accelerator and motor controller of 48v 25Amp.
There is also a provision for charging of the battery with 220- 240V, AC wall outlet
supply, in case of poor solar supply due to cloudy weather. There is also a
synchronous motor of frequency 50Hz and current 150MA with torque of 3 kg-cm in
case the battery drains out while riding
Keywords: Solar Assisted Bicycle (SAB), Hub Motor, Solar Panel, Motor Controller,
Voltage Regulator.
i
1. INTRODUCTION
As we all know the fuel prices especially the petrol is rising steadily day by day. The
pollution due to vehicles in metro cities & urban areas is increasing continuously. To
overcome these problems, an effort is being made to search some other alternative
sources of energy for the vehicles. Again, it is also not affordable to purchase vehicles
(mopeds, scooters or motorcycles) for all the class of society. Keeping this in mind,
a search for some way to cater these economically poor people as well as to provide
a solution for the environmental pollution was in progress. The solar assisted
bicycle developed is driven by DC motor fitted in front or rear axle housing &
operated by solar energy. The solar panels mounted on the carriage will charge
the battery & which in turn drive the hub motor. When the bicycle is idle, the
solar panel will charge the battery. This arrangement will replace the petrol engine,
the gear box & the fuel tank in case of a two-wheeler or a chain sprocket,
chain & gear shifting arrangement of a conventional bicycle being used by most
[9]
common man. As a part of dissertation work, the solar assisted bicycle is fitted
with a dc hub motor on front axle of a bicycle with power rating of 250W and with a
travelling speed of around 25- 30 km/h. It is provided with a pair of lead acid batteries
of 35 Ah each, a photovoltaic solar panel with capacity of 20 watt, a voltage
regulator of 24v 10 Amp, accelerator and motor controller of 24v 25Amp. There is
also a provision for charging of the battery with 220-240V, AC wall outlet supply,
in case of poor solar supply due to cloudy weather.
2
BLOCK DIAGRAM OF POWER GENERATION SYSTEM FOR THE
BICYCLE
3
2.LITERATURE REVIEW:
Authors name: Singh, R., Gaur, M. K., Malvi, C. S.
Title of investigation: Study of Solar Energy Operated Hybrid Mild Cars; A Review.
Result and Findings:
A simulated model for charging plug-in electric vehicles from a common solar
panel
had introduced.
Cost- 700$
Authors
name: Sankar,
R., Pushpaveni,
T., Prakash, R.
Title of investigation: Design and Development of Solar Assisted Bicycle.
Result and Findings:
A solar power assisted tricycle had evaluated which consists of 300
W motor, 2
batteries of 12V, 20 W solar panel and the maximum speed of a plain flat road with
zero slopes without pedaling was 9 km/h.
Cost-900$
Authors name: Arsie, I., Rizzo, G., Sorrentino, M.
Title of investigation: A Model for the Optimal Design of a Hybrid Solar Vehicle.
Result and Findings:
A solar power tricycle had invented on the basis of the 75W solar panel and
250W
DC motor which load capacity is 90 kg and highest speed is 15 km/h.
Cost-650$
Rationale of study
The reason to choose this project is to improve theoverall performance of
electric bicycle so that toincrease its acceptance by the society over other vehicles.
Problem Statement
To improve the performance of electric bicycle by providing dual chargeable system
3. COMPONENTS AND SPECIFICATIONS:
1. Notations:
d = diameter of the cycle rim in metres.
r = radius of cycle rim in metres.
ω = Angular velocity of cycle shaft.
N = Speed of cycle wheel in RPM
v = Linear velocity of the cycle in
kmph
N1=Normal reaction of the road on each tyre in Newtons.
µ=Coefficient of friction = 0.3
F=Frictional force between tyre and road in Newtons.
T=Torque developed on the shaft due to frictional force in Newton-metres.
P=Power required to ride the cycle in Watts.
t=time required to charge the battery by A- C Supply in hours
3. Design:
The design involves the calculation of power required to run a bicycle at a known
speed (say 10 km/h) and to develop a solar powered system to produce the required
power. Since additional attachments are to be mounted on the cycle, a light weight
cycle with geared system and suspension was selected. A Hero DTB 6-Speed Geared
Cycle was purchased. [5]
1. Motor calculations
Since the total cycle weight is equal to 100 kg, the Normal reaction acting
on each tyre is equal to (50 x 9.81) Newton each.
4. Sp
ee
d
ca
lc
ul
ati
on
s:
ω=v÷r
ω = (10 x 1000)
÷ (0.25 x 3600)
ω = 11. 11 rad/sec
ω = (2 π N) ÷ 60
N = (60 x ω) ÷
(2π)
N = (60 x 11.11) 9
÷ (2π)
N = 106 rpm
Hence according to the above calculations, to drive a motor of 410 W, 36 V capacity;
we select 3 batteries of 12Ah. We connect these batteries in series to achieve a voltage
of 36V as required by the motor.
7. Electrical charging:
Time required to fully charging the battery is calculated. Power Supplied
to Battery during AC Charging:
AC Adapter Specification:
12V, 12 A P = V.I
P = 12 x 12
P = 144 W (for 1 battrey)
Therefore the time required to charge the battery
completely is: t = 432 ÷ 144
t = 3 hours
Hence, it is found that, the time required to charge the
batteries completely is 3 hours.
8. Solar Panel:
Two solar panel of 20 W capacities were selected due to space constraint. To
charge the battery completely, it needs 432 / (20x2) = 10.8 hours are required. The
solar panel is a photovoltaic converter which works only in bright sunlight. If cloud
blocks the sun rays or during night the solar panel does not work. To make the solar
energy available throughout the day, a solar charger is incorporated.
9. Selection of Battery:
Two Li- ion Battery with 12 V and 12 amp-hour rating are used .The selection
of battery depends on its voltage, ampere and wattage rating etc. The total power of
fully charged battery in 3 hours is 432 Watt-hours.
10. Selection of Motor:
A Brushless D C Motor (BLDC) motor for 250 Watts power with electronic
commutation system is selected (Figure 2). Brushless DC Motors (BLDC) have many
preferred compared to mechanically commuted DC motors because BLDC motors
have permanent magnet , electronically commuted, No winding on rotors, frictionless
operation, less noise and more uniform torque.
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3.3.11 Electrical accelerator :
An electrical signal accelerator works on the principle of Hall Affect
generator, which produces speed controlling signals based on the rotation of the
actuator.
3.4 Hub Motor
The hub motor is a conventional DC motor. The rotor (Fig.2) is outside the
stator with the permanent magnets mounted on inside. The stator (Fig.3) is
mounted and fixed onto the axle and the hub will be made to rotate by
alternating currents supplied through batteries. Hub motor generates high torque at
low speed, which is highly efficient and which doesn’t need sprockets, brackets
and drive chains. This means they are very reliable and have a long life. The main
characteristic of Brushless DC Machines is that they may be controlled to give wide
constant power speed ranges.
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Table 1: Specifications of Hub Motor
12
Table 2: Specifications of solar panels
The output of the solar panel is not always be stable due to fluctuations in intensity
of sunlight, angular changes with respect to the direction of sunlight, as well as
other environmental factors. The output of the solar panel is the input of the
boost converter, which then outputs into the battery for charging. Because the output
of the solar panel will be varying constantly, we need a voltage regulator/boost
converter that will take an input from a wide range of voltages and output a
specific, constant voltage value.
A voltage regulator/boost converter is a power converter that will take in a DC
voltage and output a higher value DC voltage. Our voltage regulator/boost
converter requires output of the solar panel, which can range from 0V to 27.2V, and
output for charging of the battery.
We were initially attracted to the SPV Instruments (Fig.5, Fig.6) Module because
it
has the characteristics of taking in an input range of 9.6V to 13.2V and
outputting 24V at a maximum of 2-3 amps .This SPV has an area of 2.5 square
inches so it is also small in size, which makes
13 it very feasible to be placed anywhere
on the bicycle.
We go through the battery voltage & we need to supply 24V in order to charge it.
Output Voltage 24 V
Open Circuit Voltage 26.8 V
Amp- Hour Rating 10 A
15
Fig 9 Charge per cell of lead acid battery
Number of batteries 3
Volt 12V
age
35Ah
Amp Hour rating
25.4V
Standby battery voltage
28.7V
Open Circuit Voltage (V)
8-9hrs
Charging time
Good
Safety
400
Charge Cycle
-10
Operating Temperature to
60°C
16
with the motor hall sensors, the throttle, to protect functions against excessive current and
under-voltage, which are ideal for protecting the system.
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3.9 Accelerator Throttle
The maximum speed of a bicycle is 20-25 km/h. It is required to vary the speed
depending upon the road conditions & traffic. Therefore an accelerator or a throttle
(Fig.12) is necessary.
Throttle allows us to drive the motor from zero speed to full speed. The throttle
is fitted on right side of the handle bar and is connected to controller. The
throttle converts DC voltage from battery to an alternating voltage with variable
amplitude and frequency that drives the hub motor at different speeds. It consists of
MOSFET transistors and a small microprocessor.
This throttle is technically referred to as a Hall Effect type. The throttle has
three
wires contains a black, red, and green. The supply voltage is via red and black wires
and is usually around 4 volts. Green wire voltage increases as the throttle is turned.
Fig.12 Throttle
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3.10 Assembly of Solar Panel & Power Transmission System:
The fabrication process involves fixing the different components to the frame of the
bicycle. The motor is fixed to the front wheel shaft with proper alignment so that
the weights are perfectly balanced. A battery casing in which 3 Li batteries of 12
V, 12Ah are fixed to frame and wiring are drawn from battery to motor so as to
transmit power from battery to motor. Also wiring for speed control is also
incorporated. Two solar panels are mounted on the roof top with newly fabricated roof
top attached to the cycle. A solar charge controller is placed below the rear solar
panel. Appropriate wiring is done to charge the battery through a jack for AC
charging. This makes it possible to charge the battery either by solar power
(Figure 4) or by electrical charging. The speed controller mounted in the handle
cuts off the power supply to the motor and stops it [3]. The same brake stops the
cycle with conventional friction brake. The braking system stops motor as well as
cycle simultaneously.
The solar assisted bicycle (Fig.13) is driven by DC motor fitted in front
axle housing & operated by solar energy. The solar panel mounted on the
carriage is charge the battery & which in turn drive the hub motor. When the
bicycle is idle during the day, the solar panel will charge the battery. The
system will make bicycle operate more efficiently
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4.IMPACT ASSESSMENT
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5. RESULT AND DISCUSSION:
5.1 Charging the Battery
The battery was connected to the motor that runs the solar tricycle. While running the
tricycle discharging was started. Discharging the battery while running the tricycle
is a linear phenomenon. Fig. 15 shows the relation between the levels of charges
(%) with a time of the tricycle. It clearly displays the decreasing of the storing
energy due to consumption with the increasing of time.Discharging of the profile of
the battery with solar panel is shown in Fig. 15. On Fig. 15, the level of charge is
reduced from 100% to 15%. Theoretically, the discharge curve should be linear, but
on Fig. 15 it slightly deviates from the linear phenomena. It took approximately
3 hours for discharging the battery. It was found from the discharge curve that in
the first half hour battery lost its 8% storage energy. But for the next every half
hour discharge percentage was 17%, 15%, 11%, 14% and 20% respectively.
In this portion two curves were found, one of which represents discharging the battery
without connecting to the solar panel and the second one shows the discharging
characteristics of the battery when it is connected to the solar panel. The variation of
the level of charges with discharging without solar and discharge with solar is the
main outcome of Fig. 16.Fig. 16 shows the two curves of discharging the battery. The
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green line on the curve indicates discharging the battery without solar panel and the
red line indicates discharging the battery when the solar is acting. Red line curve
passed over the green line curve because some charge was accumulated in the battery
during discharging. As a result, the red line ends at 31 km which is 6 km far from the
green line end point. It shows the performance of solar assisted tricycle. So
by activating the solar panel during discharge of the battery, solar tricycle runs more
24% than the running without the solar panel.
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6.. CONCLUSION:
Solar energy, a renewable source of energy is an upcoming form, which if
properly used, can give rise to tremendous energy which can further be used in
different forms. Research is still in progress on applications like solar powered
automobiles, solar powered steam turbines, etc. Solar assisted bicycle is modification
of existing bicycle and driven by solar energy. It is suitable for both city and country
roads, that are made of cement, asphalt, or mud. This bicycle is cheaper, simpler
in construction & can be widely used for short distance travelling especially by
school children, college students, office goers, villagers, postmen etc. It is very much
suitable for young, aged, handicap people and caters the need of economically poor
class of society. It can be operated throughout the year free of cost. The most
important feature of this bicycle is that it does not consume valuable fossil fuels
thereby saving crores of foreign currencies. It is ecofriendly & pollution free, as it
does not have any emissions. Moreover it is noiseless and can be recharged with the
AC adapter in case of emergency and cloudy weather. The operating cost per
kilometer is minimal, around Rs.0.70/km. It can be driven by manual pedalling in
case of any problem with the solar system. It has fewer components, can be easily
mounted or dismounted, thus needs less maintenance.
· We can mount the alternator on back wheel so that it can reduce the effort
when the alternator is engaged.
· The design of the cycle should be aerodynamic to reduce the air drag to
increase the speed.
· Battery of higher volts can be used according to the requirement.
· Stress analysis can be done for proper balancing ofthe electric bicycle.
· Use of gear shifter to reduce further effort.
· Electronic Display system can be used to know the amount of battery left.
· It should be made ergonomically.
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7.REFERENCE:
1 Singh, R., Gaur, M. K., Malvi, C. S. "Study of Solar Energy Operated Hybrid
Mild Cars: A Review." International Journal of Scientific Engineering
and Technology. 1(4), pp. 139-148. 2012.
2 Bachche, A. B., Hanamapure, N. S. "Design and Development of solar assisted
Bicycle." International Journal of Engineering and Innovative Technology
(IJEIT). 2(6), pp. 452-457. 2012.
3 Alisaa, K., Ankita R., Shivangi, S. "Solar Powered Vehicle." International
Journal of Electronics Electrical and Computational System. 3(3), pp.
110-115. 2014.
4 Jeyaraman, P., Praveen, V., Rajamurugu, N. "Fabrication of Solar Electric
Tricycle for Handicapped Person." International Journal of Pure and
Applied
Research in Engineering and Technology. 3(4), pp. 285-292. 2014
5 Singh, R., Gaur, M. K., Malvi, C. S. "Study of Solar Energy Operated Hybrid
Mild Cars; A Review." International Journal of Scientific Engineering and
Technology. 1(4), pp. 139-148. 2012.
6 Sankar, R., Pushpaveni, T., Prakash, R. "Design and Development of Solar
Assisted Bicycle."International Journal of Scientific and Research
Publications. 3(3), pp. 452-457. 2013.
7 Arsie, I., Rizzo, G., Sorrentino, M. "A Model for the Optimal Design of a Hybrid
Solar Vehicle."Review of Automotive Engineering.29, pp.439-447. 2008.
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