IJL

Part name : E37 HL 3.WHY WHY Analysis :

Date : 26/03/24 Why-1 CLL Not Glow

Why-2 Capacitor fallen inside the lamp
Problem : CLL Not Glow at Customer End
STD ACT Why-3 Capacitor broken on PCB

DRL Glow DRL Glow Why-4 Capacitor soldering weak

Why-5 Rework(old) lamp reviewed (2022-2024)

Low+CLL Low Beam Glow
Glow CLL Not Glow 4.Rework Procedure :
STD ACT Result
Low +High+ Low +High Glow Rework Procedure to be followed Rework Procedure followed- Date
CLL Glow CLL Not Glow Stamp / light testing Done

SOP to be followed SOP Followed ( Light + Leak Test)

1.Occurrence study :
Team leader to be Used for Lamp Rework L3 Skilled Manpower used for Rework
Bracket+ Ref B + PCB
Body + Ref Assy Ref B + Inner
PCB Assy Assy
lens QC Person to be Involved while rework Production person Involved
Assy
5.Action Plan :

Problem Root Cause Permanent Action

Lens Leak +
Glue
Pressing Light Testing Final
Dispensing  SOP Revised - 24hrs Rule created (OK/NG)
Inspection CLL Not Rework
 Root cause Analysis to be done by Dis- assy check
2.4M Analysis : Glow at part for functional defects.
Customer re-  10 cycle SOP audit by each shift TL/SL/Manager
 Man : No change  Review System procedure changed
 Machine : No change viewed (Before - prod After - Prod + QC )
 Material : No change
 Method : Change

Lighting for your Safety 1

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