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2002-05-07 Cartridge Valve RAP Training
2002-05-07 Cartridge Valve RAP Training
02-Octubre, 2004
CARTRIDGE VALVE
BUSINESS UNIT
FACILITIES
- 7 assembly cells.
• Hard-Turning Capability:
To specify a size 8 differential area relief valve set internally at 2500 psi
crack pressure installed in an aluminum body with SAE 6 ports and viton
seals, use model code:
CP208-1-V-6S-A-C250
HOW TO INTERPRET THE RATINGS
• Leakage –
Pressure Control Valves – measured at 70-80% of crack pressure with 32 cSt fluid.
All Other Valves – measured at maximum rated pressure with 32 cSt fluid.
• Solenoid Voltage – Is a nominal value. All solenoid valves are designed to operate
with continuous duty at 140°F ambient temperature with rated flow and pressure.
• Temperature Rating – Varies by model and options. Seal materials have the
following limits:
Buna N and Polyurethane – -40°F to +250°F
Viton – -15°F to +400°F
The recommended minimum fluid viscosity is 12 cSt which will override the seal
temperature limit for most fluids.
VALVE CAVITIES
• Check valves allow free flow in one direction and block flow in the
opposite direction.
PILOT
PISTON CHECK
VALVE
SHUTTLE VALVES
- Sizes: 10, 12
DIRECT ACTING
PRESSURE (PSID)
DIFFERENTIAL AREA
FLOW (GPM)
PILOT OPERATED RELIEF VALVES
- Sizes: 10, 12
IN
DIRECT ACTING
PRESSURE REDUCING/RELIEVING VALVES
• Reducing/relieving valves provide reduced
downstream pressure while system pressure is
unaffected.
REG. PRESSURE
PILOT OPERATED
PRESSURE REDUCING/RELIEVING VALVES
• Reducing/relieving valves provide reduced
downstream pressure while system pressure is
unaffected.
REG
PRESSURE REDUCING/RELIEVING VALVES
TYPICAL PERFORMANCE COMPARISON
PRESSURE VS. FLOW
PILOT OPERATED
PRESSURE (PSI)
DIRECT ACTING
RELIEVING REDUCING
FLOW (GPM)
SEQUENCE VALVES
- Pump unloading.
- Accumulator charging.
- Size: 10 SEQ
- Flow Ratings: to 14 gpm
IN
- Pressure Ratings: to 5000 psi
SEQUENCE VALVES
CLAMP AND LIFT CIRCUIT
Clamp
Lift
CP240-1
SEQUENCE VALVES
KICK-DOWN SAFETY CIRCUIT
CP240-22
SEQUENCE VALVES
ACCUMULATOR CHARGING CIRCUIT
CP240-30
RESTRICTIVE-TYPE FLOW CONTROL VALVES
- Sizes: 8, 10, 12
OUT
- Flow Ratings: to 12 gpm
IN
RESTRICTIVE TYPE FLOW CONTROL VALVES
SPEED CONTROL APPLICATION EXAMPLE
CP300-1 Restrictive-Type, Pressure-
Compensated Flow Control Valves
provide fixed speed for each function
regardless of load:
TURNTABLE SECONDARY PRIMARY EXT/RET
LEVEL ROTATE CYLINDER CYLINDER CYLINDER
ST P1 G1 P2 L1 L2 TR1 TR2 SC1 SC2 PC1 PC2 EXT RET
Q I J K L M
R O Y
.8 1.5
GPM GPM
T3
TANK T2
PRIORITY-TYPE FLOW CONTROL VALVES
2.5 gpm
CP310-1
FLOW DIVIDER/COMBINER VALVES
B A
CP341-1 Flow
Divider/Combiner M7 M8
Valves in four-wheel- M3 M4
drive circuit:
210 T1
E PSI
D
CP T
M5 M6
Left Left
A C
.070 B
Rear Wheels F Front Wheels
67% 33% H
M6 X 1.0
.052
Right .070 G
Right
M1 M2
BP
CP30X-4
DIFFERENTIAL SENSING VALVES
PRESSURE COMPENSATION CIRCUIT
Steering Cylinder (priority)
CP70X-1
DIFFERENTIAL SENSING VALVES
HIGH FLOW RELIEF VALVE
CP70X-2
DIFFERENTIAL SENSING VALVES
HIGH FLOW PRESSURE REDUCING VALVE
Full Pressure Function Reduced Pressure Function
CP70X-3
2-WAY SOLENOID POPPET VALVES
- Sizes: 8, 10
- Sizes: 8, 10, 12
CP52X-X
3-WAY 2-POSITION SOLENOID SPOOL VALVES
DIRECTIONAL CONTROL CIRCUIT
CP521-1
4-WAY 2-POSITION SOLENOID SPOOL VALVES
- Sizes: 8, 10, 12
CP53X-X
4-WAY 3-POSITION SOLENOID SPOOL VALVES
- Sizes: 8, 10
• Use industry standard D03 and D05 subplate mounting patterns and
can be bolted to custom HIC’s for high flow applications.
- D03 Flow Rating: to 8 gpm
CP53X-3P
PROPORTIONAL FLOW CONTROL VALVES
- Sizes: 8, 10, 12
• Computer-controlled test
stand tests valve against
specification and records
data for future reference.
PROPORTIONAL RELIEF VALVES
CP70X-2
CP558-20
PROPORTIONAL PRESS. REDUCING VALVES
CP558-23
PROPORTIONAL PRESS. REDUCING VALVES
PROPORTIONAL DIRECTIONAL VALVE CIRCUIT
CP702-4
PROPORTIONAL DIRECTIONAL VALVES
- Typically used with or without pressure compensation for proportional speed control of
cylinder or motor functions.
• A Sauer-Danfoss standard
micro-controllers is available to
drive proportional cartridge
valves.
• MC-200 micro-controller:
- Full-featured dual output driver.
- “On the fly” choice of two input
characterization curves.
- Independent acceleration and
deceleration rates.
- Adjustable PWM frequencies from 80
to 200 Hz.
D08 & D10 SOLENOID COILS
• Power: 16 Watts
• Temperature Rating: Continuous duty at 140°F
• Environmental Rating: IP65
• Voltages:
- DC: 6, 10*, 12*, 20*, 24*, 36, 48, 72
- AC: 120, 240
• Connectors:
- Integrally molded Deutsch (DT), Amp Jr. Timer, and
Metripak 150 (shown)
- DIN
- Lead Wires
- Dual Spade
- Single and Dual Post
• Integral diodes available
* Standard voltages
D12 & D14 SOLENOID COILS
• Power: 30 Watts
• Temperature Rating: Continuous duty at 140°F
• Environmental Rating: IP65
• Voltages:
- DC: 10*, 12*, 20*, 24*, 36, 48
- AC: 120, 240
• Connectors:
- DIN
- Lead Wires
- Dual Spade (shown)
• Integral diodes available
* Standard voltages
CURRENT PROJECTS
- Eliminate overlap.
- Use European valves to fill gaps in North American product line and vice versa.
CURRENT PROJECTS
Pump/Valve Integration
Environmentally-Sealed Coil
1. Identify opportunity.
2. Define circuit to meet customer requirements and select
components.
3. Compile all necessary detail information (manifold material, coil
voltage and connector, port sizes, etc.) – use HIC data sheet.
4. Submit request for quotation through account manager.
5. Design created and outline drawing supplied for approval after
receipt of prototype order – lead time 1 week.
6. Prototype manifold supplied after approval of design – lead time 2
weeks.
• Sauer-Danfoss Account
Managers, Systems Engineers,
and Applications Engineers are
all available to provide circuit
design and component selection
expertise.
• Hillsboro and Easley Product
Engineers are available for
consultation.
• Hillsboro and Ames test and
analysis resources are available
for up-front system evaluation so
we “do it right the first time”.
PRODUCT DEVELOPMENT
May 7, 2002