ME3011D Machine Design

1
Lecture 1
Dr. Pranay Vinayak Likhar
Course Outcomes:
• Understand the design process and Basic theories of failure
• Design basic machine components and joints for stiffness and
strength consideration.
• Design shafts and couplings using analysis and design standards.
Evaluation Policy:

•Mid Semester Exam : 30 Marks

•Home Assignment : 5 marks

•Class Test : 5 Marks

•Mini Project : 10 Marks
•End Semester Exam : 50 Marks
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•Total : 100 Marks

• Grading Criteria: Relative

• References:
• 1. J. E. Shigley, Mechanical Engineering Design, 1st Metric ed. McGraw-Hill, 1986.
• 2. J. E. Shigley and C. R. Mischke, Mechanical Engineering Design, 6th ed. Tata McGraw-Hill,
• 2003.
• 3. M. J. Siegel, V. L. Maleev, and J. B. Hartman, Mechanical Design of Machines, 4th ed.
• International Textbook Company, 1965.
• 4. R. M. Phelan, Fundamentals of Mechanical Design, 3rd ed. Tata McGraw-Hill, 2015.
• 5. V. L. Doughtie and A. V. Vallance, Design of Machine elements, 4th ed. McGraw-Hill, 1964.
• 6. R. C. Juvinall and K. M. Marshek, Fundamentals of Machine Component design, 5th ed. John
• Wiley & Sons, 2011.
• 7. R. L. Norton, Machine Design, 5th ed. Pearson Education, 2013.

• Data Handbooks (allowed for reference during examinations):

• 1. B. R. Narayana Iyengar and K. Lingaiah, Machine Design Data Handbook, Vol. I & II.
• 2. P. S. G. Tech., Machine Design Data Hand Book.
• 3. K. Mahadevan and B. Reddy, Design Data Handbook for Mechanical Engineers, 4th ed. CBS Publishers
and Distributors, 2013.
Introduction to Design:

• To design is either to formulate a plan for the satisfaction of a specified need or to solve a
specific problem.

• If the plan results in the creation of something having a physical reality, then the product must
be functional, safe, reliable, competitive, usable, manufacturable, and marketable

• Design is an innovative and highly iterative process

• The point is that the engineering designer has to be personally comfortable with a decision-
making, problem-solving role.

• A designer’s personal resources of creativeness, communicative ability, and problem solving skill
are intertwined with the knowledge of technology and first principles.
Steps in design
process
Design
considerations

When we use the expression

design consideration, we are
referring to some characteristic
that influences the design of
the element or, perhaps, the
entire system.

Several characteristics may be interrelated, which affects the configuration of the total system.
Standards and Codes
• A standard is a set of specifications for parts, materials, or processes intended to achieve uniformity,
efficiency, and a specified quality.
• One of the important purposes of a standard is to limit the multitude of variations that can arise from
the arbitrary creation of a part, material, or process.

• A code is a set of specifications for the analysis, design, manufacture, and construction of something.
• The purpose of a code is to achieve a specified degree of safety, efficiency, and performance or quality.

• Examples:
• American National Standards Institute (ANSI)
• American Society of Heating, Refrigerating and Air-Conditioning Engineers (ASHRAE)
• American Society of Mechanical Engineers (ASME)
• American Society of Testing and Materials (ASTM)
Economics
• Standard Sizes
• Large Tolerances
• Break even points and cost estimation