Controlsoft

Engineering India
Pvt. Ltd.
Company
profile
"At Controlsoft Engineering, we take pride in delivering
a seamless journey from concept to commissioning,
ensuring ultimate customer satisfaction.

Our mission is to be a leading engineering solution

partner in the digital transformation journey, striving for
success through on-time and high-quality deliverables.

Our core strength lies in our team of uncompromising

and highly competent engineers, dedicated to driving
innovation and excellence in every project we
undertake.

With a track record of over two decades and hundreds

of happy customers, our value proposition stands
strong, reinforcing our commitment to becoming one of
the preferred choices for engineering solutions."
Company History ‘23 FOCAAL AUTOMATION
Rockwell Certified SI

Chemplast
‘22 Sanmar
E&I Turnkey

‘21

‘16 Supply of Control System &

Field Instrumentation.
Concept to Commissioning
‘07
FPSO Oil-tech
‘06 Detailed
Engineering

‘05
Revamping of power
‘03 plant South Africa
Detailed Engineering
‘02 Brochot
PLC
Engineering
Honeywell
DCS
Engineering

Detailed
Engineering
 Partnerships

SIEMENS
ROCKWELL AUTOMATION
SCHNEIDER ELECTRIC
I-GRID
PCVue
Dimo Maint
Ovarro
Amazon Web Services
Highlights

20+ years 50+ Qualified

of service in Engineering
Process Industry Resources

5000 Sq ft of
100+
office space
Customers
base 3000 Sq ft of
panel assembly /
staging
Our
Offerings
Detail D C S / P L C Engineering SCADA/RTU System
Engineering Integration
 Automation  Honeywell  PcVue SCADA  MCC, PLC & RTU
consulting  Siemens  Wonderware Panels
 Design  Rockwell  Siemens  Off-grid Solar RTU
 Engineering  ABB  Kingfisher  IIoT & Analytics
 Plant reliability  Mitsubishi  Tbox  Advanced Process
services Control (MPC)
 Emerson  IGrid
 Documentation  Configuration
 Integration
 Graphics
 Turnkey Automation

 Engineering for Control systems and LT Motor

Control Centre
 Preparation of GA and wiring Drawing for PLC/DCS
panels
 System and Marshalling cabinet interconnection
 Panel Engineering, Assembly, testing and Supply
 Customer and Consultants interaction
 Staging and factory acceptance testing
 Site assistance in Installation, Testing and
Commissioning
Engineering Capabilities

 System Engineering
 Panel Engineering

 Field Engineering

 Support Services
Engineering Capabilities

 System Engineering
 Control System Architecture Design
 Design Basis Document
 Control System Specifications
 Network Architecture
 Vendor Bid Evaluations
 Control Philosophy Document
 Cause and Effect Diagram
 Control Logic Diagram
 Input / Output List
 Alarms and Setpoints List
 Control Room Panels and
 Operator stations Layout diagram
Engineering Capabilities

 Panel Engineering
 General Arrangement and Internal Arrangement drawings of control panels
 General Arrangement and Internal Arrangement drawings of MCC and VFD
panels
 Specifications / Datasheets of Panels
 Wiring Diagrams
Engineering Capabilities

 Field Engineering
 Design Basis document
 Instruments Schedule
 Specifications / Datasheets for Instruments
 Pressure, Temperature, Flow, Level, Analysers
 Specification / Datasheets for Valves
 Pneumatic Control valves
 Pneumatic On-Off Valves
 Motorized Valves
 Flush Bottom Valves
 Self regulating Valves
 Safety Relief Valves
 Rupture Discs
Engineering Capabilities

 Field Engineering - continued

 Cable Block Diagram – Field to Control System
 Instruments – Power and Signal Cable specifications and schedule
 Junction Box- specifications, schedule and Layouts
 Cable Trays with supports – Specifications, Layouts with BOQ
 Hook-up Diagrams
 Air requirements calculation
 Air manifolds – specifications and layouts
 Erection BOQ
Engineering Capabilities

 Field Engineering - Electrical

 Single Line Diagram
 Load List
 Power and Control Schematics - Switchgear
 Cable Sizing Calculations – Power and Control cables
 Cables Specifications and Datasheets
 Cable Schedule
 Overall Cable Tray Layout
 Earthing schematics and layouts
 Plant Lighting calculations, design and layouts
Engineering Capabilities

 Support Services
 RFQ generation and getting vendor offers
 Techno-commercial bid evaluations of offers
 Vendor post order document reviews for manufacturing clearance
 Manufacturing document reviews for dispatch clearance
 Testing and Inspection at Vendor works
 Commissioning assistance at site
 Site Acceptance Tests
 As Built Drawings
List of E&I detailed engineering projects in Water
Industry
Sterlite Industries, Tuticorin
Sterlite Industries, Tuticorin
Toyota India, Bangalore
Ford India, Chennai
Uranium Corporation of India
Nuclear Fuel Complex
Omon Desalination Project (500 KLD)
SNJ Breweries
Effluent Treatment Plant (UF+RO)
Effluent Recycling and Effluent Treatment Plant (UF+RO)
Water Treatment, Waste Water Treatment and Sewage
Treatment
Effluent Treatment & Sewage Treatment (MBR, RO)
ETP and DM Plant
Water Supply and Water Treatment (DM Plant)
RO,WTP and ETP
ETP Recyling Plant (UF+RO)
List of E&I detailed engineering projects in Water
Industry

Saint Gobain Sewage Treatment

SSF Sewage Treatment

Jindal Steel Works RO Effluent Recycling and Effluent Treatment Plant (WTP+WWTP)
Birla Copper RO Plant Revamping
ENMASS Effluent Treatment

Jindal Steel Works RO Effluent Recycling and Effluent Treatment Plant (WTP+WWTP)

Mondelez International WTP, WWTP and STP

List of E&I detailed engineering projects in Water
Industry
Tata Steel Jamshedpur
SMCC Gujarat
Mondelez Swaizland, SA
Nestle Samalka, India
Ansell India
Renew Solar India
Tata Electronics India
Lakdhanavi Ltd Srilanka
CIRBRON Indonesia Powe Plant
VaTech Wabag, Qatar
RO+WTP+ETP
WTP + Ultra Pure Water
RO+WTP+ETP
RO+WTP+ETP
WTP + Ultra Pure Water
WTP + Ultra Pure Water
WTP + Ultra Pure Water
WTP + Ultra Pure Water
WTP + waste water treatment
Doha South STP
Domain
Expertise
 Oil and Gas Industries

 Renewable Energy & Power

 Chemical Industries

 Water & Waste Water

Treatment

 Metals and Minerals

 Light Engineering Industries

MAJOR CUSTOMERS
 MEET THE TEAM

R A M A D O R A I​ PREM KUMAR
CEO MANAGING DIRECTOR
N I T H YA
DIRECTOR

D E N I S J AYA K U M A R S AT H E E S H K U M A R
DIRECTOR SALES DIRECTOR

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22
Our Service Reach

11
Most Recent
Projects
Umm Al Hayman WWTP Kuwait : Turnkey DCS (PCS7) Supply, Installation, Programming &
Commissioning
 End user: Ministry of Public Works, Kuwait
 MEP Contractor – Hydrotek Engineering, Kuwait
 Budget– USD 1 Million
 Scope: Control System for WWTP, TSE Pump Stations ( 8 nos)and TSE rervoirs (30 nos)
 Technology: Siemens PCS7, Ovarro RTU
 Status: Ongoing
Most Recent
Projects
Mars Petcare Thailand : Detailed Engineering of C& I and Commissioning Support
 End user: Mars Petcare
 MEP Contractor – Trans Engineers, Thailand / India
 Budget– 2000 Manhrs for Design and Detailed Engineering, 3000 Mhrs for commissioning support
 Scope: Control System for Utilities, Building Management System, Energy management System, Field
Instrumentation, Procurement Assistance, Integration
 Technology: Rockwell PLC with Remote IO, E& H field Instruments
 Status: Completed in Feb 2020
 Most Recent
Projects
Zicom Bangladesh: P-303- PLC and SCADA with remote monitoring for Gas
Distribution
 End user: Bangladesh Gas Distbn co

 Contractor – Zicom Bangladesh / Singapore

 Scope: Supply of 3 nos Control Systems with PLC, Flow Computers and PcVue SCADA

 Technology: Renu PLC with PcVue SCADA and Zicom Flow computers

 Status: Completed in Feb 2019

 Most Recent
Projects
Zicom Bangladesh: P-311 - C& I Design and Detailed Engineering for Gas Compressor
Stations
 End user: Bangladesh Gas Distbn co

 Contractor – Zicom Bangladesh / Singapore

 Scope: Design and Detailed Engineering of DCS / ESD / F& G / Field Instruments / Valves

 Technology: ABB 800XA DCS

 Status: In Progress
 Most Recent
Projects
Antares Energy USA: C& I Design and Detailed Engineering for Kivu project
 End user: SPLK Rwanda

 Consultant – Antares Energy USA

 Scope: Design and Detailed Engineering of DCS / ESD / F& G / Field Instruments / Valves

 Technology: DCS

 Status: In Progress
Most Recent
Projects
Indian Additives Limited, Chennai: Cause and Effect / Logic Flow Charts documentation
 End user: Indian Additives Limited

 Scope: Preparation of SAMA standard documentation from Honeywell TDC 3000 programs – reverse
Engineering

 Technology: DCS

 Status: Completed
 Most Recent
Projects
Petrofac India, Chennai: FAT and Commissioning Support for Jazan MTF, Saudi
 End user: Saudi Aramco

 Consultant – NA

 Scope: FAT and Site Commissioning Support

 Technology: Honeywell Experion DCS, Triconex ESD / F& G

 Status: In progress
 Most Recent
Projects
Manali Petrochemical Limited, Chennai: Utility control system conversion
 End user: MPL

 Consultant – NA

 Scope: Design and Supply of PLC based control system to replace the existing relay based controls

 Technology: Siemens S7-400 PLC with PcVue SCADA

 Status: Completed
 Most Recent
Projects
Tecton India Chennai: Detailed Engineering of C& I for Water Treatment and Waste water Treatment for
CIRBON2, 1000MWx1 coal fired power plant, Indonesia
 End user: CIRBON

 EPC – Hyundai

 Scope: Detailed Engineering of C& I for Water Treatment and Waste water Treatment

 Status: Completed
 Most Recent
Projects
Vatech Wabag, Doha: C& I Detailed Engineering for Doha South Sewerage treatment Works
 End user: Ministry of Water, Qatar

 EPC – VaTech

 Scope: Detailed Engineering of C& I

 Status: Completed
 Most Recent
Projects
Gulf Automation Systems, Qatar: Services for Upgrade of HVAC Panel Control System
 End user: – Paques

 Scope: Design and Programming Services for upgrading existing DDC controller to Honeywell
Control Edge PLC and Experion SCADA

 Status: Completed
 Most Recent
Projects
Paques Environment : PLC based control system for Paper Mill

 EPC – Paques

 Scope : Supply of Siemens PLC based control system with Siemens HMI

 Status : Completed

22
 Most Recent
Projects
Hydrotek Kuwait : PLC based control system for TSE
Network

 EPC – Hydrotek

 Scope : Supply of T Box RTUs with SCADA

 Status : Completed

23
 Most Recent
Projects
Memphis Sugar, USA : Supply and Services for PLC based control system
for Syrup Clarifier
 EPC – SSS UK

 Scope : Supply of AB PLC with HMI

 Status : Completed

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 INDUSTRY
 Water Treatment Plant
 Waste Water Treatment Plant
 Dissolved Air Floatation System for
Existing WTP
 Activated Carbon Filter UNIT - 30m³/Hr.
 600KLD DM Plant
 Lithium - Ion Battery Gujarat Pvt Ltd
 350 MW LNG Fired Combined Cycle
Power Plant
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 AUTOMATION SYSTEM USED

 Siemens PLC S7 1200, S7 1500

 Siemens HMI, SCADA
 Allen Bradely Micro Logix, Compact
Logix PLC
 Allen Bradely Panel View HMI
 AB Factory Talk Optix
 Mitsubishi PLC & HMI

40
 PANELS EXECUTED

 Compartmental MCC Panel ( IEC 61439

Standard)

 Non compartmental MCC Panel

 PLC Panel

 MCC cum plc Panel

41
 CUSTOMERS

 NALCO WATER – An Ecolab Company

 Murugappa Water Technology and Solutions

 Gradiant India Pvt Ltd

42
 SITE LOCATIONS
 Swaziland, South Africa
 Morocco, North Africa
 Sri Lanka
 Punjab, India
 Hosur, India
 Jamshedpur, India
 Gujarat, India

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 END USERS
 Mondelez International, South
Africa
 Nestle, Morocco, North Africa
 TATA Electronics, Hosur
 JCAPCPL, Jamshedpur
 SMCC Construction India Ltd,
Gujarat
 Lakdhanavi Limited, Sri Lanka
44
WTP HMI, South Africa

45
WWTP HMI, South Africa

46
DAF HMI, North Africa

47
ACF HMI, Punjab

48
WTP HMI, Hosur

49
STP HMI, Hosur

50
JAMSHEDPUR

51
350 MW LNG Fired Combined Cycle
Power Plant, Sri Lanka

52
 Contact Us
 W ebsite http://www.controlsoftengg.in
:
 Contacts:
 Ramadorai ramadorais@controlsoftengg.in
 Prem prem@controlsoftengg.in

 Address 534, East Coast Center,

Mount road, Chennai 600018