CPVC Plastic Pipe on a Ship

ARE YOU KIDDING!

NSRP, Product Design& Materials Technologies Panel meeting
Pittsburgh, PA. June 15,2010

Presented by Sol Zittrer, Lubrizol Advanced Materials

sol.zittrer@lubrizol.com 281-488-3366

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2 © The Lubrizol Corporation 2007, all rights reserved
 Atlantis Offshore Floating Platform
Potable Water System
Approximately 13,455 feet of pipe.

QTY (FT) SIZE SCH DESCRIPTION

1937 0.50 40S PIPE SMLS PE A312 TP316L
TOTALS BY SIZE

920 0.75 40S PIPE SMLS PE A312 TP316L

4377 1.00 40S PIPE SMLS PE A312 TP316L
1 1.25 40S PIPE SMLS PE A312 TP316L
1521 1.50 40S PIPE SMLS PE A312 TP316L
3066 2.00 10S PIPE SMLS BE A312 TP316L
829 3.00 10S PIPE SMLS BE A312 TP316L
805 4.00 10S PIPE SMLS BE A312 TP316L

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 America’s #1
Specified
Non-Metallic
Piping
Systems using
Lubrizol Technology

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Historical Position in Industry

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 Who Are We? – Financially Strong
• 2009 financial highlights
– Revenues from continuing operations: $5.04
billion
– Earnings as adjusted*: $315 million
– Strong cash flow from operations: $335 million
– 18% total shareholder return
• Focused on building shareholder value
through profitable growth
• Strong cash flow
• Balanced portfolio of businesses
• Known for technology innovation and problem
solving
• Supported by an integrated, global
infrastructure
• Committed
* See Appendix for to Responsible
reconciliations Caremeasurements.
to GAAP financial ®

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Locations

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 Strong Global Infrastructure
Manufacturing

Sales Offices

Technical facilities

Multinational customers favor our ability to do business worldwide

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 What is Corzan CPVC Compound Technology?

Cl2 Additives

PVC CPVC Compound

UV and Heat

Lubrizol Patented Process

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 CORZAN® CPVC Compound Technology?

Pellets
for
Molding
----
Powder
for
Extrusion

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Pressure Ratings

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 Corzan Pipe Pressure Rating
Sch. 80 Corzan Pipe Maximum Water
(in.) Pressure (psi)*
1 630
2½ 420
3 370
4 320
6 280
8 250

Pressure rating applies to water at 73 F

• Corzan is available up to 24” in Diameter

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 Corzan Fitting Compound Pressure Rating
• CORZAN fitting compounds are
pressure rated in accordance with ASTM
D-2837 and PPI TR-3 having Hydrostatic
Design Basis (HDB) of 4000 psi at 72F
and 1000 psi at 180F as listed in PPI TR4.

• When compared to generic CPVC

compounds, fittings made with Corzan
CPVC compounds under the same
conditions last FOUR times longer
then fittings molded with other
compounds when pressure tested at
180F(82C) at 551psi.

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Solvent Welded Joining
Systems

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 Engineering Considerations
Solvent Welding

Apply primer Apply primer Apply cement

to OD of to ID of to OD of
pipe fitting pipe

Apply cement Reapply cement Insert pipe

to ID of to OD of pipe into
15
16 © The Lubrizol Corporation 2007, all rights reserved
17 © The Lubrizol Corporation 2007, all rights reserved
Cell Classification

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 Cell Classification-
ASTM D1784 What Does this
Mean? 24448 High Impact/High Heat
Distortion
• 2 - Designation for CPVC
• (1=PVC)
• 4 – Izod Impact Strength Designation
• (>5 ft lbs) Corzan = 10.0
• 4 - Tensile Strength Designation
• (>7000psi) Corzan
= 7320
• 4 - Tensile Modulus Designation
• (>360,000psi)Corzan = 360,000
• 8- Heat C)
• (>110 Distortion Temperature
Corzan = 115 C

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 IMPACT TEST AT 32 F

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Flame and Smoke Properties

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 Fire-Rated Construction
 The ignition temperature is the lowest
temperature at which sufficient
combustion gas is evolved that can be
ignited by a small flame
 CPVC has a flash ignition temperature
of 900°F
 Common construction materials, such
as wood, have a flash ignition
temperature of 500°F or less
 Limiting Oxygen Index of 60
22 © The Lubrizol Corporation 2007, all rights reserved
 “Test for Surface Flammability” reference IMO Resolution A.653 (16)
Table 2. Test Results for ½ inch schedule 40 Pipe and ½ inch schedule 80 Pipe

Parameter IMO Criteria for ½ inch schedule 40 Pipe ½ inch schedule 80

Pipe Materials Pipe
Critical Flux at Extinguishment  20.0 kW/m2 Yes Yes
(CFE)

Heat for Sustained Burning (Qsb)  1.5 MJ/m2 Yes Yes

Total Heat Release (Qt) < 0.7 MJ Yes Yes

Peak Heat Release Rate (Qp) < 4.0 kW Yes Yes

Produces Burning Droplets Not Permitted None None

Meets Requirements of IMO Part 5 and Part - Yes * Yes*

2 Flame Spread, Smoke and Toxicity

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 “Test for Surface Flammability” reference IMO Resolution A.653 (16)

Table 3. Test Results for 8 inch schedule 80 Pipe

Parameter IMO Criteria for 8 inch schedule
Pipe Materials 80 Pipe
Critical Flux at Extinguishment  20.0 kW/m2 yes
(CFE)

Heat for Sustained Burning (Qsb)  1.5 MJ/m2 Yes

Total Heat Release (Qt) <0.7 MJ Yes

Yes
Peak Heat Release Rate (Qp) < 4.0 kW

None
Produces Burning Droplets Not Permitted

Meets Requirements of IMO Part 5 and Part - Yes

2 Flame Spread, Smoke and Toxicity

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25 © The Lubrizol Corporation 2007, all rights reserved
 Corzan CPVC Piping an
alternative to CuNi and
other metallic piping
systems

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 •The Only Commercially Available US Coast
Guard* Approved Material that meets IMO A653-
16 Part 5 and Part 2 (Flame Spread and Smoke
and Toxicity) for non-essential service in the
World.

*Case by Case and soon to be fully Type Approved.

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 • American Bureau of Shipping
Type Approved

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 Corzan Not a sole source product can
be specified as a multiple Manufactured
product and meet the three vendor
requirement

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 Typical Applications for Corzan on Ships & Offshore
platforms:
- White Water
- Gray Water
- Black Water
- Ballast Treatment
- Antifouling Systems
- Fire Sprinkler System in Light Hazard Installations

30 © The Lubrizol Corporation 2007, all rights re served

31 © The Lubrizol Corporation 2007, all rights reserved
32 © The Lubrizol Corporation 2007, all rights reserved
33 © The Lubrizol Corporation 2007, all rights reserved
34 © The Lubrizol Corporation 2007, all rights reserved
 ATLANTIS POTABLE WATER PIPING TOTALS BY SIZE

QTY (FT) SIZE SCH DESCRIPTION 316L Sch 10 Cl 200 CuNi Corzan

1937 0.5 40S PIPE SMLS PE A312 TP316L $ 14,102.63 $23,244.00 $ 3,177.45

920 0.75 40S PIPE SMLS PE A312 TP316L $ 8,092.38 $ 12,874.24 $ 2,047.70

4377 1 40S PIPE SMLS PE A312 TP316L $ 38,470.40 $ 83,155.59 $ 14,324.64

1 1.25 40S PIPE SMLS PE A312 TP316L $ 11.72 - $

4.49

1521 1.5 40S PIPE SMLS PE A312 TP316L $ 21,009.16 $68,445.00 $ 8,385.03

3066 2 10S PIPE SMLS BE A312 TP316L $ 42,704.21 $ 104,231.38 $ 23,394.59

829 3 10S PIPE SMLS BE A312 TP316L $ 29,363.07 $65,449.00 $

11,644.53

805 4 10S PIPE SMLS BE A312 TP316L $ 37,193.77 $70,840.00 $ 16,490.40

13455 Total $ 190,947.34 $428,239.21 $ 79,468.83

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 USNS Lewis and Clark

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37 © The Lubrizol Corporation 2007, all rights reserved
39 © The Lubrizol Corporation 2007, all rights reserved
 USNS Lewis & Clark T-AKE 1-CuNi vs. Corzan for Black, Gray and
White Water Service
Type System Description Qty (mm) Qty (ft) Corzan Sch 80 CuNI Class 200
Black water 04CH PIPE, 1-1/2", CLASS 200, CU-NI, 90-10, SMLS 705223 2314 $12,738.57 $104,130.00
Black water 04CH PIPE, 1-1/4", CLASS 200, CU-NI, 90-10, SMLS 887 3 $16.52 $105.00
Black water 04CH PIPE, 2", CLASS 200, CU-NI, 90-10, SMLS 617510 2026 $15,438.12 $115,482.00
Black water 04CH PIPE, 3/4", CLASS 200, CU-NI, 90-10, SMLS 932 3 $6.68 $45.00
Black water 04CH PIPE, 4", CLASS 200, CU-NI, 90-10, SMLS 79907 282 $5,778.18 $24,816.00
Gray water 02WD PIPE, 1", CLASS 200, CU-NI, 90-10, SMLS 1882 6 $19.62 $120.00
Gray water 02WD PIPE, 3/4", CLASS 200, CU-NI, 90-10, SMLS 6737 32 $71.22 $473.60
Gray water 04WD PIPE, 1", CLASS 200, CU-NI, 90-10, SMLS 34668 114 $372.78 $2,280.00
Gray water 04WD PIPE, 1/2", CLASS 200, CU-NI, 90-10, SMLS 29132 96 $156.96 $960.00
Gray water 04WD PIPE, 1-1/2", CLASS 200, CU-NI, 90-10, SMLS 229181 752 $4,139.76 $33,840.00
Gray water 04WD PIPE, 1-1/4", CLASS 200, CU-NI, 90-10, SMLS 9113 30 $165.15 $1,050.00
Gray water 04WD PIPE, 2", CLASS 200, CU-NI, 90-10, SMLS 1344174 4410 $33,604.20 $251,370.00
Gray water 04WD PIPE, 2-1/2", CLASS 200, CU-NI, 90-10, SMLS 212314 697 $9,785.88 $45,305.00
Gray water 04WD PIPE, 3", CLASS 200, CU-NI, 90-10, SMLS 376417 1235 $17,339.40 $108,680.00
Gray water 04WD PIPE, 3/4", CLASS 200, CU-NI, 90-10, SMLS 12518 41 $91.02 $615.00
Gray water 04WD PIPE, 4", CLASS 200, CU-NI, 90-10, SMLS 271526 891 $18,256.59 $78,408.00
Gray water 04WD PIPE, 6", CLASS 200, CU-NI, 90-10, SMLS 121321 398 $15,629.46 $39,800.00
White water 01PW PIPE, 1-1/2", CLASS 200, CU-NI, 90-10, SMLS 1189 4 $22.02 $180.00
White water 01PW PIPE, 2", CLASS 200, CU-NI, 90-10, SMLS 1650 5 $38.10 $285.00
White water 01PW PIPE, 2-1/2", CLASS 200, CU-NI, 90-10, SMLS 13530 45 $631.80 $2,925.00
White water 01PW PIPE, 3", CLASS 200, CU-NI, 90-10, SMLS 11665 38 $533.52 $3,344.00
White water 01PW PIPE, 4", CLASS 200, CU-NI, 90-10, SMLS 312438 1025 $21,002.25 $90,200.00
White water 01PW PIPE, 6", CLASS 200, CU-NI, 90-10, SMLS 47253 155 $6,086.85 $15,500.00
White water 02PW PIPE, 1", CLASS 200, CU-NI, 90-10, SMLS 20967 68 $222.36 $1,360.00
White water 02PW PIPE, 1/2", CLASS 200, CU-NI, 90-10, SMLS 44100 134 $219.09 $1,340.00
White water 02PW PIPE, 1/4", CLASS 200, CU-NI, 90-10, SMLS 7558 25 $40.88 $250.00
White water 02PW PIPE, 2-1/2", CLASS 200, CU-NI, 90-10, SMLS 75161 246 $3,453.84 $15,990.00
White water 02PW PIPE, 3/4", CLASS 200, CU-NI, 90-10, SMLS 37991 125 $277.50 $1,875.00
0 ©T 4626944 15200 $166,138.3 $940,728.60
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2
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42 © The Lubrizol Corporation 2007, all rights reserved
 Designed for pressure bearing capability of 50+ Years

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 The Gerald R Ford CVN 78
Designed for a 50 year Life just like Corzan!

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 ADVANTAGES OF CORZAN PIPING ON
CVN 78

• SAVES 2000 TONS OF WEIGHT

• SAVES $15 MILLION IN MATERIAL COST
• SAVES HUNDREAD OF THOUSANDS OF
HOURS of INSTALLATION LABOR
• PROVEN TO MAINTAIN PRESSURE CABABILITY FOR
50 YEARS

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 Questions?

Thank You!

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