Application in ASEAN-Dynatech-20170829

CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE
Applications in ASEAN
www.solartronmetrology.com
1
Applications
• Singapore – Pepperl – Fuchs
– Ultra sonic sensor
– Check thickness of membrane by SI 200 and DT
– Advantage of Solartron
• High accuracy and repeatability
• Variety of gauges (Low tip force, Pneumatic)
– Potential
Plastic industry
Soft target
2
Applications
• Singapore – Coilcraft
– Electronics parts manufacturer
– Application
=> Thickness of soldering point
on copper sheet
– Planning to use DT or Flexure
Sideload capability
3
Applications
• Singapore – GE
– MRO of compressor turbine blades
M: Maintenance, R: Repair, O: Overhaul
– Application
=> Height of turbine blade
after twisting
– Using D6T probes
Small area measurement
4
Applications
• Malaysia – Flextronics
– EMS (like a Foxconn for Apple) : Industrial
printer/copy assembly
– Checking height and position during assembly
– Using Spring and Pneumatic for several strokes
• Reliability and Accuracy
• Variety of gauges (Low tip force, Pneumatic)
– Potential
EMS and Printer/Copy
5
Applications
• Malaysia – Shimano
– Bike components and fishing reel
– Good user of Solartron
– Application
-> check after machining process
• Reliability and accuracy
• Connectivity (to Labview)
6
Applications
• Malaysia – SDP manufacturing
– EMS : Plastic injection and assembly
– Good user of Solartron
– Application
-> check height of printer cartridge
• Variety of probes (low tip force option)
• Connectivity (to PC)
7
Applications
• Malaysia – HOYA
– Lens manufacturer
– Application
-> check flatness of mould
(indirect measurement)
For quicker cycle time, fast measurement is required
• Variety of probes (Short probe like DZ)
8
Applications
• Malaysia – Sapura
– Automotive supplier
– Application
-> Brake disc
Diameter(OD, ID), run-out, thickness
Advantage of Solartron
• Variety of probes (Special probes)
9
Applications
• Malaysia – Nidec precision
– HDD base manufacturer
– Application
-> ID measurement
Flexure or Block gauge
• Variety of probes (Special probes)
10
Applications
• Malaysia – Asahi kosei
– Diecasting parts for
Automotive, electronics
– Marposs heavy user from Japan

Serial communication to labview
– Big factory in Malaysia (1,600 workers)
• Reliability of probe
• Connectivity (to PC measurement system)
11
Applications
• Philippines – Nidec Philippines
– HDD component : HDD base and others
– GT2 heavy user, using software (Labview)
– GT2 price (Global Price) :
Sensor (12mm, low force) and amp: USD 600
Communication unit (Ethernet/IP) : USD 350
– D6T/2/S under testing, Analogue output (GT2 cannot)
• Smaller gauge (special gauge)
• Price ?
12
Applications
• Philippines – Brother
– Printer manufacturer
– GT2 user, Price is HIGH ? (USD 1,000)
– Checking thickness of film after assembly
– Current operation : total 6 points Micrometer check by
workers
• Automation
• Price ?
– Potentials
Cannon, Ricoh
13
Applications
• Philippines – Mitsuba
– Manufacturing Automotive Horn,
Motors (wiper, window lifter)
– GT2 user in Philippines
– Checking height and flatness of part for horn,
application with motor’s parts
– Factory in Thailand (Horn, Motors)
Thai Summit Mitsuba Electric Manufacturing
14
Applications
• Philippines – Samsung
– SAMSUNG ELECTRO-MECHANICS
– Electronics parts manufacturer
– GT2 user
– Application : T.B.C
– Factory in Thailand
Samsung Electro-Mechanics Thailand
15
Applications
• Philippines – Isuzu autoparts
– Manual transmission manufacturer
– Heavy user of AIR GAUGE
– Application : WiGauge
– Potential : 15 sets
– Why ?
The high running cost of air gauge system
16
Applications
• Vietnam – Takako Vietnam
– Parts for Hydraulic component
– More than 400 machine in Machine shop
– GT2 user : Having issue of probe’s life
• Application detail is confirming
– Use probe for Feedback control
(Connecting to Mitsubishi PLC)
– Proposal : SI 100 with DP
– Potentials :
Machining center (high volume)
17
Applications
• Vietnam – Saigon Precision (MISUMI)
– MISUMI’s factory
– Checking Linear guide straightness
– Replaced from Dial gauge
– Using Lever Probe and USB IM
– Advantage : High accuracy and repeatability
– Potentials :
MISUMI, IKO, others
18
Applications
• Indonesia – PT Asahimas
– Manufacturing Automotive glass (Asahi glass)
– Import system from Japan
– 60 probes application (price of probe is CHEAP)
– Under proposing (scratch issue ?)
– Factory in Thailand
LET’S MAKE CHANGE !
19
Applications
• Thailand – Saint Gobain Sekrit
– Manufacturing Automotive glass (European maker)
– Start to use Solartron Probe around 25 probes system
for checking Rear glass
– Planning to apply probes to side window and wind
shield
– Propose to 125 probes for one wind shield application !
20
Applications
• Thailand – Daikin compressor
– Manufacturing compressor for air conditioner
– Using Solartron more than 250 probes
– Application : Diameter, Run-out, Thickness, Flatness
– Developing program by own programmer
21
Applications
• Thailand – Honda
– Application : run-out check (crank shaft)
– Connecting to PC system and check OK/NG and record
measurement data
22

Application in ASEAN-Dynatech-20170829

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Application in ASEAN-Dynatech-20170829

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CLEAR VISION SOUND STRATEGIES SOLID PERFORMANCE

– Marposs heavy user from Japan

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