FYK – PELTECH FILTRATION SDN BHD

PRESSURE VESSEL
DESIGN CALCULATION
Peltech Pressure Vessel Team
19th April 2023

Name Designation
Design Engineer
Prepared by Muhammad Safwan Asst. Design Engineer
Latiful Fikri QA/QC Dept

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 INTRODUCTION

Work Experience
Anuar Masnan

• Includes proposal,
• 3 years at petrico • Transportable tank, Air • Client from oversea,
design,
Engineering Sdn receiver, Helicopter Sembcorb marine, BW
documentation and
bhd refueling system offshore, modec,
problem solving
CNOOEC

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Old Organization Chart

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Latest Organization Chart

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PRESSURE VESSEL DESIGN

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 DESIGN CALCULATION

Design Requirement
Vessel Designation Description
Design Pressure 6 bar

Working Temperature 150 °C

Material SA-516-Gr70

Allowable Stress value, S 138 MPa

Corrosion Allowance 1.6 mm

Welding specification Achieve full penetration

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 DESIGN CALCULATION

Cylinder Body Thickness (UG 27)

Circumferential Stress Longitudinal Stress

𝑃𝑅 𝑃𝑅
𝑡= 𝑡=
𝑆𝐸 − 0.6 𝑃 2 𝑆𝐸+ 0.4 𝑃

• P = 6 Bar • P = 6 Bar
• R = 1500/2 • R = 1500/2 = 700
• S = Stress value = 1380 bar • S = Stress value = 1380 bar
• E = Weld join factor = 0.85 • E = Weld join factor = 0.7

𝑡=
( 6) ( 1500
2 )
𝑡=
( 6) ( 1500
2 )
( 1380 ) ( 0.85 ) − 0.6 ( 6 ) 2 ( 1380 ) ( 0. 85 ) − 0. 4 ( 6 )

𝑡=3.85 𝑚𝑚+1.6 𝑚𝑚𝑐𝑜𝑟𝑟𝑜𝑠𝑖𝑜𝑛𝑎𝑙𝑙𝑜𝑤𝑎𝑛𝑐𝑒 𝑡=1.92 𝑚𝑚+1.6 𝑚𝑚 𝑐𝑜𝑟𝑟𝑜𝑠𝑖𝑜𝑛 𝑎𝑙𝑙𝑜𝑤𝑎𝑛𝑐𝑒

𝑡 =5.45 𝑚𝑚 𝑡h𝑘 𝑡 =3.52 𝑚𝑚 𝑡h𝑘

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 DESIGN CALCULATION

Torispherical Head (Appendix 1-4(d))

𝑡=
𝑃𝐿𝑀
2 𝑆𝐸 −0.2 𝑃 , 𝑀=
1
4 ( √)
3+
𝐿
𝑟
1
𝑀= 3 +
4 ( √ )
1500
150
1.54
• P = 6 Bar
• L = 1500 6(1500) (1.54)
𝑡=
• r = 150 2 (1380 ) (0.85) −0.2 (6)
• S = Stress value = 1380 bar
𝑡=5.91 𝑚𝑚+1.6 𝑚𝑚 𝑐𝑜𝑟𝑟𝑜𝑠𝑖𝑜𝑛 𝑎𝑙𝑙𝑜𝑤𝑎𝑛𝑐𝑒
• E = Weld join factor = 0.85
thk

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 DESIGN CALCULATION

Conical Head (UG-32)

𝑃𝐷
𝑡= 6(1500)
2 cos 𝛼( 𝑆𝐸 − 0.6 𝑃) 𝑡=
2 cos( 30) [ 1380 ( 0.85 ) − 0.6 (6) ]
𝑡=4.5 𝑚𝑚+1.6 𝑚𝑚 𝑐𝑜𝑟𝑟𝑜𝑠𝑖𝑜𝑛 𝑎𝑙𝑙𝑜𝑤𝑎𝑛𝑐𝑒
• P = 6 Bar 𝑡 =6.1 𝑚𝑚 𝑡h𝑘
• D = 1500 mm
• S = Stress value = 1380 bar
• E = Weld join factor = 0.85
• α = 30

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 DESIGN CALCULATION

Nozzle Attachment

• = smaller value of 6mm or 0.7()

• Example:

= 6.5 mm
= 8 mm

𝑡 𝑐 =0.7 (6.5)
𝑡 𝑐 =4.55𝑚𝑚

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 DESIGN CALCULATION

Reinforcement Area

2
3[
𝐴= 𝑑 𝑡 𝑟 𝐹 +2 𝑡 𝑛 𝑡 𝑟 𝐹 ( 1 − 𝑓 𝑟 1 ) ]

𝐴1=2 ( 𝑡 +𝑡 𝑛 ) ( 𝐸1 𝑡 − 𝐹 𝑡 𝑟 ) − 2𝑡 𝑛 ( 𝐸1 𝑡 − 𝐹 𝑡 𝑟 ) ( 1 − 𝑓 𝑟 1 )
𝐴 2=5 ( 𝑡 𝑛 − 𝑡 𝑟𝑛 ) 𝑓 𝑟 2 𝑡 𝑜𝑟 𝐴 2=5 ( 𝑡 𝑛 − 𝑡 𝑟𝑛 ) 𝑓 𝑟 2 𝑡 𝑛
𝐴3=5𝑡 𝑡 𝑗 𝑓 𝑟 2 𝑜𝑟 𝐴3=5 𝑡 𝑗 𝑡 𝑗 𝑓 𝑟 2 𝑜𝑟 𝐴3 =2 h 𝑡 𝑗 𝑓 𝑟 2
2
𝐴41=𝑜𝑢𝑡𝑤𝑎𝑟𝑑 𝑛𝑜𝑧𝑧𝑙𝑒 𝑤𝑒𝑙𝑑= ( 𝑙𝑒𝑔 ) 𝑓 𝑟 2
2
𝐴43=𝑖𝑛𝑤𝑎𝑟𝑑 𝑛𝑜𝑧𝑧𝑙𝑒 𝑤𝑒𝑙𝑑=( 𝑙𝑒𝑔 ) 𝑓 𝑟 2

*Select the smallest value from the calculations*

 DESIGN CALCULATION

Gasket Design (Appendix 2)

• Outside Diameter of gasket,

• Inside Diameter of gasket,
• Gasket width, W = 12 mm
𝑊 12
Effective gasket sealing width ,𝑏 𝑜= = =1.5 𝑚𝑚
8 8
𝐷 𝑜 − 𝐷𝑖 1552 −1528
D 𝑖𝑎𝑚𝑒𝑡𝑒𝑟 𝑜𝑓 𝑔𝑎𝑠𝑘𝑒𝑡 𝑙𝑜𝑎𝑑 , 𝐺= = =1540 𝑚𝑚
2 2

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 DESIGN CALCULATION

Bolt Load (Appendix 2-5(c))

Bolt Load Under Internal Pressure,

𝑊 𝑀 1=𝐻 +𝐻 𝑃
Where,

𝑊 𝑀 1=0.785 𝐺2 𝑃 +2 𝑏 𝜋 𝐺𝑚𝑃
2 𝑁 𝑁
𝑊 𝑀 1=0.785 (1540 𝑚𝑚)(0.60 2
)+ 2(1.5 𝑚𝑚)( 𝜋 )( 1540𝑚𝑚 )(0.5)( 0.6 2
)
𝑚𝑚 𝑚𝑚
𝑊 𝑀 1=1 ,121,377.85 𝑁

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 DESIGN CALCULATION

Bolt Load (Appendix 2-5(c))

Bolt Load Under Internal Pressure,

𝑊 𝑀 2=𝜋 𝑏𝐺𝑦
Where,

𝑊 𝑀 2=𝜋 (1.5)(1540)( 0)
0

Since > , further calculation shall be made by using value of

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 DESIGN CALCULATION

Bolt Load (Appendix 2-3 Notation)

Minimum bolting area, Since we are using 28mm diameter bolt,

𝑊𝑀 𝜋 𝑑2
𝐴 𝑚= Bolt area for 1 unit=
𝑆𝑏 4
(28¿¿ 2)
Where, Bolt area for 1 unit=𝜋 =615.75𝑚𝑚 2 ¿
4
2
1,121,377.85 𝑁 8625.98𝑚𝑚
𝐴 𝑚=
𝑁
=8625.98 𝑚𝑚
2
𝑀𝑖𝑛𝑖𝑚𝑢𝑚𝑛𝑢𝑚𝑏𝑒𝑟 𝑜𝑓 𝑏𝑜𝑙𝑡= 2
=14.0089𝑢𝑛𝑖𝑡𝑠
130
𝑚𝑚2
615.75𝑚𝑚

Proposed design using 16 units of bolt

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 DESIGN CALCULATION

Flange Moment (Appendix 2-6)

From 2-3 Notation From Table 2-6

𝑀 𝑜=60,566,939 𝑁 +165,461.5 𝑁 − 49,355,425.89 𝑁

𝑀 𝑜 =1 1,376,975.5 𝑁

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 DESIGN CALCULATION

Flange Stress (Appendix 2-7) From 2-3 Notation From Figure 2-7.2
From Appendix 2-8
𝐿𝑜𝑛𝑔𝑖𝑡𝑢𝑑𝑖𝑛𝑎𝑙 h𝑢𝑏 𝑠𝑡𝑟𝑒𝑠𝑠 , 𝑆 𝐻 Stress Limitation
𝑓 𝑀𝑜
𝑆𝐻 = 2
𝐿𝑔 1 𝐵
𝑅𝑎𝑑𝑖𝑎𝑙 𝑓𝑙𝑎𝑛𝑔𝑒 𝑠𝑡𝑟𝑒𝑠𝑠 , 𝑆 𝑅 From Figure 2-7.1
( 1.33 𝑡𝑒+1 ) 𝑀 𝑜
𝑆𝑅=
𝐿𝑡 2 𝐵

𝑇𝑎𝑛𝑔𝑒𝑛𝑡𝑖𝑎𝑙 𝑓𝑙𝑎𝑛𝑔𝑒 𝑠𝑡𝑟𝑒𝑠𝑠 , 𝑆𝑇

𝑌 𝑀𝑜
𝑆𝑇 = 2
− 𝑍 𝑆𝑅
𝑡 𝐵

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FYK – PELTECH FILTRATION SDN BHD

THANK YOU
Peltech Pressure Vessel Team
19th April 2023

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FYK – PELTECH FILTRATION SDN BHD
FYK – PELTECH FILTRATION SDN BHD
FYK – PELTECH FILTRATION SDN BHD
FYK – PELTECH FILTRATION SDN BHD
FYK – PELTECH FILTRATION SDN BHD
FYK – PELTECH FILTRATION SDN BHD
FYK – PELTECH FILTRATION SDN BHD