Smart Manufacture | Road Map for Salcomp Chennai
Y2024
Y2020
Machine Standardization:
Automation Vendor Handshake for: standard HW &
SW, outline Layout & Maintenance Procedure.
Y2021
FATP Intelligent Manufacturing:
1. One Piece flow in FATP
2. Spare Parts controlled via in - SAP
3. Key SPC station Auto alert system – TPM
Checksheet, Calibration, Glue weight function.
4. MES Tracking for Yield & UPH.
Y2022
ESD Monitor:
FATP each stage wise Individual ESD monitor system
introduced.
ML Detection:
Introduced ML detection for B901 Snap Press Analysis.
Auto Hi-Pot Alert System:
Introduced Auto Escalation Mail Setup for Hi-Pot
Failure in Production Line.
Y2023
E-Board: Shop Floor Real Time Manufacturing Data
Visualization.
IPQC e-Check: Online Monitor IPQC Patrol Check
Process.
PM Auto Alert for Fixture & Dispenser: Auto Stop
Alert System from Machine Software for Fixture PM
Expired. Dispenser PM Alert will Auto Generate from
MES.
Auto Gluing Alert System: Alert based for Nozzle
Changeover & Glue Barrel Set Air Pressure Alarm.
ESD Monitor: Centralized ESD Monitor System.
Andon System: Shop Floor Communication Auto
Escalation path from e-board.
Auto Analysis: ML Methodology to implement in
Manual VI station.
ORT Systematic Sampling: Auto Online Sample Assign
For ORT Testing From Production Shop Floor.
Change Board Management: Create, Approve & Record
Changes related to MP phase Via Ding System.
Y2025
Future plans to initiate:
AGV System: Planning to initiate in Ware House.
Control & Manage: Shop Floor Master Control in
One Room.
Smart Manufacture | Implement Status of SC - CH based on SC - SZ

SC-CH Smart Manufacture Im-

SZ DRI CH DRI
Fundamental
Fundamental
SN Category Lean Connected 2023 Predicted 2024 Adaptive 2025
plement Status based on SC-SZ SC Alpha SC Alpha
Manufacturing
Automation

✔Top level UI screen

1 Basic Info Jason/Steven Victor Gan Jeeva/Sridhar Appu / / Sub level UI screen Completed /
✔Line level UI screen

Energy Data Collection CP: 06/12

Kevin
2023 Completed 2 Energy
Wang/Steven
Victor Gan Ranjith/Sridhar Appu / / / /

30% 2024 Ongoing Line Screen CP: 06/12

2024 Completed
3 Process Management Jason/Steven Victor Gan Ramarajan/Sridhar Appu NA NA / / / /
57%
FAI/SPC data visualisation Completed
14% ✔IPQC E-Check
✔IPQC & OQC data visualisation /
4 Quality control Frank/Steven Jack Chen JP/Sridhar Balaji / / ORT Systematic Sampling Completed
✔ORT Recon
✔Glue weight auto calibration
ESD real time monitoring CP: 06/29

✔ Escalation path setting via

Completed
✔(Keep ✔Must have Check ✔Collect Manufacturing Data - DT
5 Production Execution Frank/Steven Jack Chen Abdul/Sridhar Balaji /
Improve) data Interface (Yeild, WIP, DT, UPH ) ✔ Auto manufacturing
Completed
presentation
✔ Manual Spare part inventory Intelligent spare part Inventory
Smart Inventory ✔Need Plan at
6 Lucien/Steven Eric Liu Jeeva/Sridhar Appu / control control CQ2 /
Control Inventory
✔WIP data auto collection Like SZ SC

Overall Activities 37 ✔Standard

✔Machine standardisation
✔Smart spare parts
Machine Data (DT
communication with MES)
CP: 05/05 (Challenge) ML &
Master Computer
Machine Parts
✔(Keep ✔Electrical cabinet standard Control.
7 Machine Management Jason/Steven Victor Gan Jeeva/Sridhar Appu ✔Machine Data
Improve) ✔Line screen ✔ Daily Check PM Sheet Analysis: cross station
Check
✔Machine DT preventive action Compulsory Machine Stop Completed DT, Maintenance, SP
2023 Completed 21 Interference
DB Condition Acc Life Cycle.

✔ Event data collection Completed

✔ Escalation path setting via

8 Andon System Jason/Steven Victor Gan Jeeva/Sridhar Appu / / / Completed /
DT
2024 Ongoing 5 ✔ Event handling statistics Completed

✔Auto High-light Impact I/O eg:

Pareto Chart /
9 Plan Management Jones/Steven Linda Li Abdul/Sridhar Vijay / ✔SAP ✔ I/O Plan Visualization Completed
✔Plan Breakdown & Schedule
Tracking
2024 Completed 12
✔(Keep ✔One Piece in FATP AGV Will be consider
10 Smart Logistics Jason/Steven Eric Liu Jeeva Appu / / /
Improve) ✔Material Flow Optimization for future projects

11 Change Management - - Periyasamy Vijay / / / Smart Change Management Completed /

System Via DingTalk
Smart Manufacture | Implement Schedule Plan for 2024 SC - CH
SC CH
Alpha Alpha
SN Category Task Details for Ongoing Items Overall Team DRI Next Updates Box Link Remarks
DRI Validation
CP Date
System Developed same
1 Basic Sub Level UI Screen Completed MES Ravi Appu CP:05/05 Waiting for Alpha Review https://apple.box.com/s/pod2
mafm6s2ag6ex7nbclm1mem
5sebb9
as SZ-SC
SC-CH Implement Schedule Plan for 2024 Energy Power Meter Installation Completed. 2x Material Preparation on
Air & N2 flow meter
2 Energy Data Collection CP:06/12 Facility Ranjith Appu - https://apple.box.com/s/spkug required long delivery
(Facility) progress ETA 05/10 0l0aep4ylcm494806h0ii81kz5
3 time.
Energy Ranjith /
3 Line Screen – Energy CP:06/12 Facility Appu - Waiting for Hardware Setup complete.(Power, Air & N2 meter) https://apple.box.com/s/spkug -
(Facility) Ravi 0l0aep4ylcm494806h0ii81kz5
3

12% 4 Quality FAI/SPC data visualisation Completed Quality

Kalidoss /
Balaji CP:05/05 Waiting for Alpha Review https://apple.box.com/s/8cdto
System Developed same
Improvement Ravi 2qylg32sb2eo6h0jj6k72i8yb3
0
as SZ-SC
Ongoing System Developed same
24% Completed
5 Quality ORT Systematic Sampling Completed Quality Rahul / Ravi Balaji CP:05/05 Waiting for Alpha Review https://apple.box.com/s/8cdto
2qylg32sb2eo6h0jj6k72i8yb3 as SZ-SC
0
65% Quality /
SC CH proposed to go Ouboshi Vendor. It is planned to implement in
PO will be released CP
6 Quality ESD Centralized Real Time Monitoring CP:06/29 Ramanan Balaji - 820A(L4). Procurement Process Have Initiated. CP 05/04. Revised https://apple.box.com/s/8cdto
Process 2qylg32sb2eo6h0jj6k72i8yb3 05/11
Implement Schedule Attached. 0

Efficiency: Formula correction on progress based on shift wise

Production Collect Manufacturing Data (Yield, Automation / Kumaresan operations. CP 05/11 System Developed same
7 CP:06/29 Appu - https://apple.box.com/s/4gt5w
Execution Efficiency, DT, WIP, Output) MES / Ravi Yield: Checking for the possibilities of collecting the data km6l8meulcehxh3k796d5ovc
4su
as SZ-SC
systematically from MES as like IPQC Yeild report format CP 05/05
Production Kumaresan Same Activity in Andon
8 Escalation path setting via DT Completed MES Balaji CP:05/05 Waiting for Alpha Review https://apple.box.com/s/4gt5w
Execution / Ravi km6l8meulcehxh3k796d5ovc
4su
(13).
Production Same Activity in Plan
9 Auto manufacturing presentation Completed MES Ravi Balaji CP:05/05 Waiting for Alpha Review https://apple.box.com/s/4gt5w
Execution km6l8meulcehxh3k796d5ovc
4su
Management(15).
Smart
Automation / Kumaresan CH - Dev team Accepted the requirement for spare parts procuring
10 Inventory Intelligent Spare Part Inventory CQ2 Appu - https://apple.box.com/s/9m36 -
SAP / Srini through PDA. Implement Schedule plan will shared. CP 05/05. 89f1eleqc1tcbccbragnexkrluu
Control z

Activities Total 17 Machine Machine Data (DT communication with IPI Software Team working for the unwanted Offline upload status. System Developed same
11 CP: 05/05 Automation Kumaresan Appu - https://apple.box.com/s/1c62i
Management MES) CP 05/05 p2dcoi2i2ow6gauejju1g6nko6
f
as SZ-SC
Improvement Activities Improvement 2 Machine Daily Check PM Sheet Compulsory
12 Completed Automation Kumaresan Appu CP:05/05 Waiting for Alpha Review https://apple.box.com/s/1c62i -
Management Machine Stop Condition p2dcoi2i2ow6gauejju1g6nko6
f
Development On-Progress Ongoing 4 Kumaresan System Developed same
13 Andon Event data collection Completed MES Appu CP:05/05 Waiting for Alpha Review https://apple.box.com/s/ofrtkh
/ Ravi sxcd086cuu7u3ferkes826gfoy as SZ-SC
Completed Activities Completed 11 Kumaresan System Developed same
14 Andon Escalation path setting via DT Completed MES Appu CP:05/05 Waiting for Alpha Review https://apple.box.com/s/ofrtkh
/ Ravi sxcd086cuu7u3ferkes826gfoy as SZ-SC
Kumaresan System Developed same
15 Andon Event handling statistics Completed MES Appu CP:05/05 Waiting for Alpha Review https://apple.box.com/s/ofrtkh
/ Ravi sxcd086cuu7u3ferkes826gfoy as SZ-SC
Plan System Developed same
16 I/O Plan Visualization Completed MES Ravi Vijay CP:05/05 Waiting for Alpha Review https://apple.box.com/s/8bx28
Management 5zwp8wog26mdwnarv37bjnkr
76t
as SZ-SC
Change Smart Change Management System Document Attached in
17 Completed PM Periyasamy Vijay CP:05/05 -Waiting for Alpha Review https://apple.box.com/s/ywbnk
Management Via DingTalk v5ban1bpexws0z4v286cs1aw
a76
Box Link