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Lecture 6 - Steering System 2023
Lecture 6 - Steering System 2023
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INTRODUCTION
• Steering gear is the equipment provided on ships to turn the ship
to left (Port side) or to right (Starboard side) while in motion during
sailing
• Steering gear works only when the ship is in motion and does not
work when the ship is stationary
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Steering gear systems categories
Categories are:
•Mechanical
•Steam-mechanical
•Electro-mechanical
•Hydraulic
•Pneumatic –hydraulic
•Electro-hydraulic
•Jet steering
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Steering system of ships
Complete Steering Gear system
consists of three main parts,
namely:
• Telemotor (Transmitter and
receiver system)
• Control Unit
• Power Unit
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Steering system of ships
• Transmitter is located on the navigation bridge/wheelhouse,
which transmits the given order to the Receiver located in the
steering gear compartment, by turning the steering wheel or
joystick or feeding autopilot data. The wheel order may be
transmitted to the Receiver through mechanical, pneumatic,
hydraulic or electric signals.
• The Receiver conveys this order to the Control Unit, also located
in the steering gear compartment.
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Steering system of ships
• The control unit signal is then magnified/amplified in the power
unit to execute rudder stock motion towards port or starboard
through mechanical, electric or hydraulic power.
• Floating gear and hunting gear are part of control system, but
they are for feed back arrangement about rudder position.
Floating lever gets activated by the movement of the
transmitter plunger. Hunting lever is used to center-up the
steering pump or to bring the pump in non-pumping position as
and when rudder has reached the desired angle.
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• When the steering wheel 1 is turned anticlockwise, the pinion 2 moves
the toothed rack 3 downward and moves the toothed rack 4 upward. As
it is fixed to the two piston 5 and 6, the piston also moves
correspondingly
• As these two cylinders 7 & 8 are filled with oil, the movement of the
pistons result in oil pressure being applied to the bottom of the piston
10 and moves it upward and these forces the oil in upper part of
cylinder 9 up in to the cylinder 8
• Piston 10 has a piston rod connected to a slide valve 11. In its middle
position, the slide valve just closes the ports 12, 13, 14 in the slide valve
housing 15. As the piston 10 moves upward, the slide valve 11 also
moves along with it and opens port 12 and 14
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• These cause oil from the pressure vessel to come under side of the
piston 20 and the oil above piston 20 is forced into the slide valve
housing 15 and out through the port 12 to the discharge tank 16
• As a result, the piston 21 moves upward along with the piston 20 since
both these piston are connected together by piston rod
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Hunting Gear Mechanism
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Hunting Gear Mechanism
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Hunting Gear Mechanism
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Hunting Gear Mechanism
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Hunting Gear Mechanism
• The hunting gear mechanism is a feedback mechanism, which
transmits the position of the rudder to the pump control lever
through the floating lever
• one end of the floating lever C is connected to the hunting lever
and the other end A is connected to the telemotor receiver
• The pump control lever is connected to the middle of the floating
lever B, when the lever is in B position the pump will not discharge
• The telemotor receiver mover the floating lever A1 or A2 (port
/Starboard), according to the wheel order. When the floating lever
moves A to A1 the pump control rod moves B to B1.
• The pump is put on stroke and the pump will supply pressurized
hydraulic oil to ram cylinders or rotary vanes. The steering gear will
start moving and the rudder will start turning to port. As the rudder
starts turning, the hunting lever will move from C to C1 , pushing
the floating lever.
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Hunting Gear Mechanism
• This will bring back the pump control lever to point B and pump will
stop discharge
• The rudder will remain the same position (port side) till the next order
is given
• When the steering wheel is moved to midship the telemotor control
will move the floating lever to A, pulling the pump control lever B2
• The pump will discharge in the opposite direction, supplying the
pressurized oil to the other sets of cylinder. This will turn the rudder in
the opposite direction
• As the rudder moves to midship the hunting lever moves to C ,
bringing the pump control rod to B, stopping the pump discharge
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Ram Steering System
Single Ram
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Double RAM
Double ram unit: two rams are
working simultaneously so that
the force of two diagonally
opposite rams can act on the
tiller as couple to produce
double the turning effect.
Double ram unit can be of two
cylinder or four cylinder
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Four Ram type Steering System
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Port movement of Steering System
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Starboard movement of Steering System
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Emergency of Steering System
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Four Ram Twin Rudders
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Rotary vane steering gear
– Rotaryvane steering gear is usually fitted with 3 fixed vanes and 3 moving
vanes and can turn to 700 of total rudder movement i.e 350 on each side.
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Rotary vane steering gear
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* Rotor C is fitted and keyed to a tapered rudder stock A, stator
B is secured to the ship’s structure. Fixed vanes, secured
equidistantly in the stator bore and rotating vanes secured
equidistantly in the rotor, form two sets of pressure chambers in
the annular space between the rotor and stator.
* They are interconnected by a manifold. Fluid supplied at
pressure to one set of these chambers will rotate C clockwise
and the rudder will turn to port, or to starboard if the alternate
set is put under pressure.
* The fixed and rotating vanes may be of spheroidal graphite
cast iron. They are securely fixed to the cast steel rotor and
stator by high tensile steel dowel pins and cap screws. Keys are
also fitted along the length of the rotary vanes, for mechanical
strength. Cdr Tasnuva 30
Rotary vane steering gear
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Port Movement
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Starboard Movement
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• Assembly of the gear would not be possible if the fixed vanes were
keyed; they rely on the dowels to provide equivalent strength. The
vanes fixing is considered to be of sufficient strength to make
them suitable to act as rudder stops.
• Steel sealing strips, backed by synthetic rubber, are fitted in
grooves along the working faces of the fixed and rotary vanes, thus
ensuring a high volumetric efficiency, of 96—98% even at the relief
valve pressure of 100 bar or over. Rotation of B is prevented by
means of two anchor brackets, and two anchor pins. The anchor
brackets are securely bolted to the ship.
• Vertical clearance is arranged between the inside of the stator
flanges and the top and bottom of the anchor brackets to allow for
vertical movement of the rudderstock. This clearance varies with
each size of the rotary vane unit, but is approximately 38 mm in
total and it is necessary that the rudder carrier should be capable
of restricting the vertical movements of the rudderstock to less
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than this amount.
Hydraulic System of Steering
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Hydraulic Pump of Steering
Steering pumps are basically of two major types:
Radial piston type (Hele-Shaw)
Axial Piston type (Swash plate)
Variable Stroke Radial Piston Pump (Hele Shaw Pump)
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Variable Stroke Radial Piston Pump (Hele Shaw Pump)
Movement of the
floating rings from mid
position displaces the
circular path of rotation
of the piston from that of
the cylinder block and
produces a pumping
action. Cdr Tasnuva 37
Variable Stroke Radial Piston Pump (Hele Shaw Pump)
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Figure 9.4b shows sections through the D tube, cylinder body, pistons and
slippers at right angles to the axis. XY is the line along which stroke
variations take place. The arrow indicates the direction of rotation. With the
floating ring central, i.e. concentric with the D tube, (1) the slippers move
round in a circle concentric with the D tube, and consequently no
pumping action takes place. With the floating ring moved to the left, (2) the
slippers rotate in a path eccentric the D tube and cylinders, consequently
the pistons, as they pass above the line XY, recede from the D tube and
draw oil through the ports, E, whilst the pistons below XY approach the D
tube and discharge oil through ports F. With the floating ring moved to the
right (3) the reverse action takes place the lower pistons moving outwards
drawing oil through ports F and the upper pistons moving into the cylinders
and discharging oil through ports E. The direction of flow depends on the
location of the floating ring, left or right of the centre. The floating ring can
be moved to any intermediate position between the central and maximum
positions; the quantity of oil discharged varies according to the amount of
displacement of the floating ring from its mid-position
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Variable Stroke Axial Piston Pump (swash plate pump)
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Variable Stroke Axial Piston Pump [Smith, p 280]
A. Input shaft
B. Tilting box
C. Roller bearings
D. Connecting rod
E. Piston
F. Cylinder barrel
G. Relief valve
H. Replenishing valve
J. Ports
K. Valve plate
L. Barrel joint
M. Universal joint
N. Socket ring
O. Control trunnion
P. Control cylinder
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Swash-plate axial-cylinder pump
Figure shows a cut-away section of the pump. When the tilt box is
vertical, the socket ring, cylinder barrel and pistons all revolve in the
same plane and the pistons have no stroke.
As the box is tilted, and with it the socket ring, stroke is given to the
pistons at each half-revolution, the length of stroke determined by the
angle of tilt.
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Swash-plate axial-cylinder pump
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Rudders
Rudder is a device used for steering and maneuvering a vessel. Rudders are
hydrofoils which are pivoting on a vertical axis. They are located normally at the
stern behind propeller(s) to produce a transverse force and steering moment about
the ship’s center of gravity by deflecting the water flow to the direction of the foil
plane.
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Rudders
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Rudders
Chord
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Rudders
The force on the rudder depend on:
• Area of the rudder
• The form/profile of rudder
• The speed of the ship
• The angle of helm/angle of attack
Rudder effectiveness can be improved by:
• Rudder arrangement in the propeller stream
• Increasing the rudder area
• Better rudder type (e.g. spade rudder instead of semi-balanced
rudder, high lift profiles or flap rudders)
• Steering gear which can allow larger rudder angles than
customary 35°,
• Shorter steering time (more powerful hydraulic pumps in steering
gear) Cdr Tasnuva 49
Rudder Profile:
NACA- National Advisory Committee for Aeronautics, HSVA - developed for ship rudders by
Hamburg Ship Model Basin (Hamburgische Schiffbau Versuchsanstalt GmbH (HSVA),
Germany), IFS - developed to achieve a steep lift curve slope, a large stall angle, and a high
maximum lift coefficient by Institute Fur Schiffbau (IFS) Hamburg, Fishtail, Flapped, etc
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Rudder Types
Rudder Types depend on the balance with respect to its stock vs centre of
pressure. On this basis, rudders are:
• Vertically aligned: Fully Balanced
• Rudder Stock at leading edge: Unbalanced
• Semi-Balanced
• Less operating torque than unbalanced
• Returns to centerline on failure
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3. Semi Balanced Most modern rudders are of
semi-balanced design. This means that a certain
proportion of the water force acting on the after
part of the rudder is counter acted by the force
acting on the fore part of the rudder; hence, the
steering gear can be lighter and smaller.
Here, the rudder mounts on a “horn” protruding
from the hull. The top part being un-balanced will
help in acting as a structural support to the
rudder from vertical displacement. And the
balanced part will render less torque in swinging
the rudder. As a result, a semi balanced rudder
returns to the centreline orientation on its own if
the steering gear equipment fails during a turn.
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Ways to improve ship’s slow maneuverability
Rudder Position
To improve the low flow rate experienced by the rudder at slow speeds, the
rudder is often positioned directly behind the propeller. In this position, the
thrust from the propeller acts directly upon the control surface. A skilled
helmsman can then combine the throttle control and rudder angle to vector
thrust laterally and so create a larger turning moment.
Twin Propellers
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Rudder Performance
What rudder DOES? It orients the ship at an angle to the direction of
travel.
The pressure on the side of the hull causes the ship to turn
(it acts like a flap on an aircraft wing).
Lift produced by force of imbalance acts perpendicular to the flow stream.
Lift and drag act at the center of pressure.
Insignificant
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Rudder Performance
Stages of turning a ship:
Rudder at midship
Water Flow
Rudder is turned
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Rudder Performance
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Rudder Performance
Rudder Stall
If the angle of the rudder is too great, the
high and lower pressure areas on the
rudder will disrupt water flow over the
surface.
Beyond 35 degree rudder efficiency is
reduced due to formation of eddies on
the back of rudder as the flow is no
longer streamlined. This is
called stalled condition. Then, the rudder
will produce no lift, and so will not
effectively orient the ship for turning.
The maneuverability does not increase
beyond 35 degree, but rudder torque
increases and ship’s turning circle
increases. Moreover, rudder will create
turbulence and drag with no effect on
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Rudder Performance
• Keep Rudder angle 35 or STALL likely.
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Turning Response
-The ability to turn the ship when the rudder is applied to the desired
heading with minimal overshoot
-When applied, the rudder must be able to change the orientation of the ship
in a minimum set time.
-The ship must be able to return on course without going beyond the desired
heading.
- Responsiveness is determined by the ship’s mission
- A combatant needs high maneuverability
- A merchant ship needs much less than a combatant
- Response depends on rudder dimensions, rudder angle and flow speed.
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Rudder Estimation
Ruder Area: Ar Cr Lwl d m Where Cr varies from 0.018 to 0.03 depending on ship
type
1
DR Cdrag Ar 1.2Va 1 C F 1 k SArVS 2
2
Rudder Drag:
2 2
Where k varies from 0.3 to 1.8 depending
upon rudder type
2
Transverse Force: Ft = 580 ArVS sinα cosα
where k = a coefficient which depends upon the shape of the rudder, the rudder
angle and the density of the water. When ship speed is expressed in m/s, average
values of k for sea water vary between about 570 and 610. A = rudder area and v =
ship speed
If the rudder is turned to an angle α, then the component of force acting normal to
the plane of the rudder is given by:
If the center of effort is b m from the center of the rudder stock. then at an angIe α
From the basic: torsion equation the diameter of the stock may be found for any given
allowable Stress.
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Rudder Estimation
Example. A rudder has an area of 15 sq m with its centre of effort 0.9 m
from the centre of stock. The maximum rudder angle is 35° and it is
designed for a service speed of 15 knots. Calcu1ate the diameter of the
rudder stock if the maximum allowable stress in the stock is 55 MN/sq m.
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Solution:
Therefore,
radius of stock,
r = 0.145 m
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Angle of heel due to force on rudder
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Angle of heel due to force on rudder
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Angle of heel due to force on rudder
For equilibrium:
Righting moment = heeling moment
g GM sin Ft NL cos
1 Ft NL
tan
g GM
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Example: A ship of 8000 tonne displacement has a metacentric height of 0.4 m . Its
rudder area is 18 m2 . The centre of lateral resistance is 4 m above the keel while
the centroid of the rudder is 2.35 m above the keel. The maximum rudder angle is
350 . Calculate the angle of heel due to the force on the rudder if the latter is put
hard over to port when travelling at 21 knots.
Solution:
Ship’s speed, V = 21 kts = 21 x1852/3600 m/s = 10.8 m/s
Transverse Force, Ft = 580 A V2 sinα cosα
= 580 x 18 x (10.8)2 x 0.5736 x 0.8192
= 572 200 N
Angle of heel can be obtained as follows:
Ft NL 1 572200 4 2.35
tan
1
tan
8 10 9.81
6
g GM 0. 4
0.05945
3.4 degree
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Angle of heeling while turning
Let, the ship is turning to stbd. Then the sequence of events are as
follows:
Fig : 1
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3. An equal and opposite reaction (Ft ) resists the athwartship
motion at the centre of lateral resistance (CLR) (Fig: 2).
Fig : 3
Fig : 2 Fig : 4
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5. When the ship achieves a steady rate of turn, the inward heel is
overcome by the effect of centrifugal force acting outwards through
the ship’s centre of gravity (G).
2
Vs
Centrifugal force =
gR
Where, Δ = Ship’s displacement
Vs = Ship’s speed
R = Radius of turning circle
The CLR is assumed to be at the same height above the keel as the
centre of buoyancy (B) Cdr Tasnuva 79
Angle of heeling while turning
The original inward heeling moment is overcome by this outward heeling
couple which develops in the steady turn state.
In the turning, the ship will settle at an angle of steady heel when the
outward heeling moment balances the normal righting moment (GZ x Δ).
At small angles of heel, GZ = GM x sinθ
2
Vs
2 gR
Vs
gR
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2
Vs
2
Vs gR
gR
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Angle of heeling while turning
At the small angle of heel,
Righting Moment = Heeling Moment
2
Vs
GZ d
gR
2
Vs
GM Sin BG Cos
gR
2
Vs BG
tan
gR GM
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