Operational Effectiveness[OE]

Stanley
 Agenda
• What is OEE and OE ?
• OEE and OE Formula
• How to put correct TPM time in OEE template
 If we use OEE to tracking
The problem we have…
• Difficult to track the real equipment utilization.
• Overuse Planned Downtime.
Ex:Not schedual for Production,Trial/Experiment,
Training , Shift Meeting .
 What is OEE and OE ?
OEE Total time
Potential Production Time Planned
Operation Rate downtime
Actual Production Time Unplanned 1.Meal/Break
Performance Rate downtime 2.Trial/
1.Machine Experiment
Actual Output Breakdown
Quality Rate Speed 3.Not Scheduled
2. Changeover for Production
Total Total Loss 3. Operational ………………
Saved Scrap Downtime
OEE Non value waste

OE Total time
Potential Production Time Planned
Operation Rate downtime
Actual Production Time Unplanned
Performance Rate downtime
1.Machine Meal/Break
Actual Output Breakdown
Quality Rate Speed Only
2. Changeover
Total Total Loss 3. Operational
Saved Scrap Downtime
OE Non value waste
 OEE and OE Formula
Item Formula Description

OR=(total time-total unplanned down time-total planned

OEE OEE=OR*PR*QR down time)/ (total time-total planned down time).
PR the same.
QR the same.

OR=(total time-total unplanned down time-total planned

down time)/(total operation time).
OE OE=OR*PR*QR
PR the same.
QR the same.

Total operation time :

1. If more than two shift/ per day :use 450 mins
2. If machine run one shift /per day : 900 mins

Operational Effectiveness (OE) will be

Half of OEE if machine runs 1 shift only.
Similar with OEE if machine runs 2+ shifts.
 How to put correct TPM time in OEE template

1 Not Over standard TPM time

Put actual TPM time in Scheduled Preventative Maintenance
Standard TPM time Scheduled
TPM Standard Actual TPM Over TPM
Daily 40 Date Preventative
type TPM time time time
Maintenance
UCB Weekly 140
Daily TPM 40 6-Dec-16 36 36
Monthly 160

2 Over standard TPM time

Put standard TPM time in Scheduled Preventative
Maintenance,
Other time put in the Over TPM time.
Scheduled
TPM Standard Actual TPM Over TPM
Date Preventative
type TPM time time time
Maintenance
Daily TPM 40 8-Dec-16 55 15 40