Automated Optical Inspection (AOI)

AOI MACHINE INTRODUCTION AND

DEFECT GALLERY

Prepared By-Rajabhau Pujari

Reviewed By-Sandesh Sasane Doc No-14-HR70-GEN-011-B
Approved By-Amol K/Ganesh K
 AOI Training Schedule

Day-wise Training Schedule

Day wise Training Schedule

Day Training Topic Assessment test TE verification Common Checklist

Day-One AOI General Awareness Test on General Awareness Required NR

Day-Two AOI Machine Introduction Test on Machine Introduction Required NR

Day-Three Machine Operating Test on Machine Operating Required

Day-Four AOI defect Verification Pictorial Assessment test NR Required

Day- Five Verification & Certification NR Required

PUBLIC | ©Jabil Inc. 2017. All Rights Reserved.

 AOI Training Schedule

PUBLIC | ©Jabil Inc. 2017. All Rights Reserved.

 General Aweraness

Day 1
Topic Contain

1.Line Tour of SMT Area .

2.Escalation wheel

3.PPE explain about this stage (Hand gloves/ESD

shoes)

4.Explanation on 6's on the stage

5.Explanation on MFG Goal: CAR/NCR /WMS

6.Do's & Don't of Inspection stages

7.PCB handling Precaution

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 Escalation

Escalation ( madt maagaNao )

 Escalation mhNajao jaovha kQaI tumhalaa zrvaUna idlaolao kama krtanaa kahI
ADcaNaI yaotat va tumhI ekTo %yaatUna baahor pDU Sakt naahI ASaavaoLI tumhI
saMbaiQat vairYzaMkDo %yaasaMdBaa-t madt maagaU Sakta.

Escalation krtanaa kQaIhI ekdma varcyaa laovhlalaa jaavaUna baaolaU naka tr

zrvaUna idlaolyaa p`aosaosanausaar jaa.

]da. Aa^proTr laa[-na laIDr sauprvaayaJar laa[-na ma^naojar

ma^naojar

caUk
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Safety

Safety: saurxaa

1.baaoD- h^nDla krtanaa [. esa. DI saof pQdtIcaa vaapr kra.

2. Aa^proSana krt Asatanaa naohmaI ESD Gloves caa vaapr kravaa

 Documents

3)WI :- Work Instruction

kamasaMdBaa-t ilaiKt sva$pacaI maahItI mhNajao Work Instruction haoya .

4)VA : Visual Aids kamasaMdBaa-t ica~ sva$pacaI maahItI mhNajao

vhIjyauAla A^D haoya.

* laa[-navar kama krt Asatanaa Kailala

Da^@yaumaoMT AapNaasa maahIt AsaNao garjaocao
Control Copy :
Aaholaa[-navar
: vaaprlyaa jaaNaaáyaa P`a%yaok Da^@yaumaoMT vartI sT^Mp @vailaTI iDpaT-maoMT
ek sT^Mp doto. sT^Mp AsalyaaiXavaaya AapNa laa[-navar kaoNato hI Da^@yaumaoMT vaap$ Xakt naahI
jyaa Document vartI controll copy caa stamp Asatao %yaalaa controll copy Asao mhNatat.kMT/aola
ka^pI caa sT^Mp jyaa Da^@yamaoMT var Aaho %yaa Da^@yaumaoMT vartI AapNa hatanao kaoNatohI
badla k$ Xakt naahI ikMvaa %yaavar kahIhI ilahu Xakt naahI.
1)Temporary Document : 24 tasa vaap$ Saktao.

2)Preliminary Copy:-15-16 idvasaaMpya-Mt vaap$ Saktao.

3)DA : Deviation authorization :-90 Day’s vaap$ Saktao.

 Do’s on AOI Stage

1.pI.saI.baI laaoD krtanaa naohmaI vhI.e maQyao idlaolyaa

Dayaro@Xana P`amaaNaoca laaoD kravaa.

2.maiXana nao daKivalaolao iDfo@T ho ma^nyauAlaI vyavaisqat ir%yaa

caok kravao.

3.Aa^proTr maiXana DaoAr kQaIhI Aaopna k$ nayao kahI P`aaoblaoma

Aalyaasa TI.[.Toi@naiXayana laa kLvaavao.

4.maiXana cyaa AatIla paT- laa hat laa} nayao.

5.maiXana caalau krNyaaAaQaI maiXana cyaa Xaojaairla pI.saI Aa^na

kravaa .
Machine Introduction

Topic Contain

What is AOI ???

• Identify the hardware Parts of Machine

• Identify basic safety rules and the reasons behind them

• Describe the basic theory of operation, including the

board inspection event sequence

• Machine on/Off Process

 Machine Introduction

What is AOI?

Introduction –Automated Optical Inspection (AOI)

yaa maiXanacaa vaapr pI.saI.baI laa yaoNaaro vhIjyauAla iDfo@T
XaaoQaNyaasaazI haotao. yaa maiXamaQyao jaastIt jaast iDfo@T
XaaoQalao jaatat.
Machine Hardware Parts
Machine Internal Structure
Machine Conveyor Structure
Control Panel Switch plate
CPU/Power Supply Unit
Emergency Stop Button
Signal Light Tower
Machine ON Process
Machine ON Process
Machine ON Process
Assessment Test
Machine Operating
 Machine Operating

Click on start option

Put user name and password and
click on login button.
Machine Operating

1. Verify the AOI machine should be power on from main switch & UPS
power supply switch.

2. After power on the PC wait for auto open AOI V510 exe & batch file
as per below screen
 Machine Operating

3. Select Operator mode & wait for below 4. Select the testing program as per running model and
screen. select load.
 Machine Operating

4. Select Operator mode & wait for below 5. Keep the board at in conveyor, AOI will pull in the
screen. board automatically & release after testing
complete. Select sequence barcode as per below
screen at VVTS.
Machine Introduction

5. Board pass or fail result will be send to VVTS PC/Rework PC, where operator need to verify all the defects
images & False calls images with respect to Board.
Assessment Test
IPC & AOI Defect Introduction

Day-4
IPC & AOI Defect introduction
Soldering Defect
Soldering Defect
Soldering Defect
SMD Defect
AOI Defect Identification

AOI Defect Identification

AOI Defect
AOI Defect
AOI Defect
AOI Defect
AOI Defect
AOI Defect
AOI Defect
AOI Defect
AOI Operation Checkpoints

1.Repair: for true failure. Operator has to select " Repair" option for those
True failure CRDs & Board Need to give at Rework stage as per normal
process flow.

2.OK for False failures (NPF). Operator has to select " OK" Option for
Those CRDs which are not a true failure ( NPF).

3. If all Images are OK & then only Need to pass for next stage

4.Verification Ok boards Need to pass for next stage.

A. AOI cyaa AaQaI baaoD-caI idSaa

B.caok
WTSkra.
cyaa folyaUAr kaoD nausaar sagaLo iDfo@T clear
Jaalao ka caok kra.
C. AOI var baarkaoD err baaoD- prt pasa krNao AavaSyak
Aaho.
D. AOI AaiNa WTS var ba^ca fa[la rna haot Aaho ka
to caok kra.
AOI Defect Identification

Day-5
Verification & certification
AOI Defect Gallery

AOI Defect Gallery

Contents
 Purpose of document

AOI Defect Introduction

AOI Component wise defect Verification

1.Registor
2.Capacitor
3.Transistor
4.IC
5.BGA

Defect Gallery

1. Good and Bad image snap

 Purpose of the Document

Scope :
This guideline is to establish the basic knowledge of AOI Inspection
process.

Objective :
The objective of the guidelines is to help the Manufacturing operator
to perform first level basic understanding of AOI Inspection process.
In this guidelines, various types of Defects & Snap of Component
which opt. suppose to follow for avoiding non conformities in AOI
process have been outlined.

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AOI Defect Name
 AOI defect Verification:-

1.Resistor :
Missing Billboard Misalignment

Tombston Solder Bad Up Side down

 AOI defect Verification:-

2.Capacitor :
Missing Misalignment

Tombstone Solder Bad

 AOI defect Verification:-

3.Tan-Capacitor :
Wrong Polarity
Missing

Solder bad

Misalignment
 AOI defect Verification:-

3.Tan-Capacitor :

Up side Down Billboard

 AOI defect Verification:-

4.Transitor :
Up side Down Misalignment

Up side down Wrong Part

 AOI defect Verification:-

5.IC : Solder bad Solder Bridge

Misalignment Missing Up side down

 AOI defect Verification:-

6.IC : Wrong Polarity Wrong Polarity

Wrong Polarity Wrong Part

 AOI defect Verification:-

7.IC :
Wrong Part
 AOI defect Verification:-

8.BGA :
Missing Misalignment
 AOI defect Verification:-

9.BGA :
Wrong Polarity
 AOI defect Verification:-

9.BGA :

Wrong Polarity Wrong Part

 AOI defect Verification:-

10.Other Component :

Solder Bad
 AOI defect Verification:-

11.Other Component :

Solder Bad
 AOI defect Verification:-

12.Other Component :

Billboard
 AOI defect Verification:-

13.Other Component :

Misalignment
 AOI defect Verification:-

14.Other Component :

Misalignment
 AOI defect Verification:-

15.Other Component :

Missing
 AOI defect Verification:-

16.Other Component :

Solder bridge
 AOI defect Verification:-

17.Other Component :

Solder bridge
 AOI defect Verification:-

18.Other Component :

Tombstone
 AOI defect Verification:-

19.Other Component :

Up side Down
 AOI defect Verification:-

20.Other Component :

Wrong Polarity
Defect Gallery

1. Check for Upside Down

Good image
Bad Image
Defect Gallery

2. Check for Foregin Material

Good image
Bad Image
Defect Gallery

3. Check for Bridging

Good image
Bad Image
Defect Gallery

4. Check for No Solder

Good image
Bad Image
Defect Gallery

5. Check for No Solder

Good image
Bad Image
Defect Gallery

6. Check for Wrong Polarity

Good image
Bad Image
Defect Gallery

7. Check for Bad Joint

Good image
Bad Image
Defect Gallery

8. Check for Lifted Lead

Good image
Bad Image
Defect Gallery

9. Check for Wrong Polarity

Good image
Bad Image
Defect Gallery

10. Check for Bad Joint

Good image
Bad Image
Defect Gallery

11. Check for Bad Joint

Good image
Bad Image
Defect Gallery

12. Check for Bad Joint

Good image
Bad Image
Defect Gallery

13. Check for Wrong Polarity

Good image
Bad Image
Defect Gallery

14. Check for Lifted Lead

Good image
Bad Image
Defect Gallery

15. Check for Lifted Lead

Good image
Bad Image
Defect Gallery

16. Check for Missing

Good image
Bad Image
Defect Gallery

17. Check for Lifted Lead

Good image
Bad Image
Defect Gallery

18. Check for Foreign Material

Good image
Bad Image
Defect Gallery

19. Check for Extra Part

Good image
Bad Image
Defect Gallery

20. Check for Misalignment

Good image
Bad Image
Defect Gallery

21. Check for Up Side Down

Good image
Bad Image
Defect Gallery

22. Check for Lifted Lead

Good image
Bad Image
Defect Gallery

23. Check for No Solder

Good image
Bad Image
Defect Gallery

24. Check for Deweatting

Good image
Bad Image
Defect Gallery

25. Check for Lead Bend

Good image
Bad Image
Defect Gallery

26. Check for Tombstone

Good image
Bad Image
Defect Gallery

27. Check for Excess Solder

Good image
Bad Image
Defect Gallery

28. Check for No Solder

Good image
Bad Image
Defect Gallery

29. Check for Excess Solder

Good image
Bad Image
Defect Gallery

30. Check for Foreign Material

Good image
Bad Image
PUBLIC | ©Jabil Inc. 2017. All Rights Reserved.